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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • Z Offline
    Z Offline
    Zeph
    Hero Member
    wrote on last edited by
    #192

    If the fellow behind http://lygte-info.dk/info/usbPowerSupplyTestHow UK.html posts good results on his website, the supply chain should prepare for a flood of orders! I've seen those tests widely referenced, and I think a lot of people are looking for something safer but still cheap.

    Don't be surprised if a positive review made it to HackaDay and the like as well.

    (Get your ali orders in now, beat the rush - if you think it will come out well)

    1 Reply Last reply
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    • Talat KeleşT Offline
      Talat KeleşT Offline
      Talat Keleş
      wrote on last edited by
      #193

      I'm also looking forward about test results. I've seen the module however never totally trusted; until I found this topic. The price and size are perfect for under-socket installation. If further results come out good, I'm eager to see in-wall projects.

      1 Reply Last reply
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      • C Offline
        C Offline
        ceech
        Hardware Contributor
        wrote on last edited by ceech
        #194

        This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

        2015-08-21T12-11-1.jpg

        2015-08.jpg

        The converter output is 3.3V at 100mA and the solid state relay is a Triac.

        F schroecaS 2 Replies Last reply
        0
        • B Offline
          B Offline
          Bertb
          wrote on last edited by
          #195

          Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

          C 1 Reply Last reply
          0
          • B Bertb

            Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

            C Offline
            C Offline
            ceech
            Hardware Contributor
            wrote on last edited by
            #196

            @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

            DrJeffD 1 Reply Last reply
            0
            • TD22057T Offline
              TD22057T Offline
              TD22057
              Hardware Contributor
              wrote on last edited by
              #197

              Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

              YveauxY 1 Reply Last reply
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              • TD22057T TD22057

                Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

                YveauxY Offline
                YveauxY Offline
                Yveaux
                Mod
                wrote on last edited by
                #198

                @TD22057 I would say the cost of this PSU is dominated by the Recom converter onboard. Farnell charges E14,58 for single pieces (http://nl.farnell.com/recom-power/rac02-05sc/ac-dc-converter-2w-5v-reg/dp/1903060?searchRef=SearchLookAhead).
                Rest of the components will be a few Euro's, and ofcourse the PCB (which contains a number of milled slots for isolation).
                All together you will get fairly close to $30 when building it yourself.

                http://yveaux.blogspot.nl

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                • C ceech

                  @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

                  DrJeffD Offline
                  DrJeffD Offline
                  DrJeff
                  wrote on last edited by
                  #199

                  @ceech said:

                  Yes, it shouldn't be touched

                  Nice! just label board !LIVE!

                  Not safe due to no fuse? Do share, making your own boards with solder mask?

                  YveauxY 1 Reply Last reply
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                  • DrJeffD DrJeff

                    @ceech said:

                    Yes, it shouldn't be touched

                    Nice! just label board !LIVE!

                    Not safe due to no fuse? Do share, making your own boards with solder mask?

                    YveauxY Offline
                    YveauxY Offline
                    Yveaux
                    Mod
                    wrote on last edited by
                    #200

                    @DrJeff the board is not isolated from mains by e.g a transformer. This means traces carry live mains!

                    http://yveaux.blogspot.nl

                    1 Reply Last reply
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                    • DrJeffD Offline
                      DrJeffD Offline
                      DrJeff
                      wrote on last edited by
                      #201

                      So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                      C 1 Reply Last reply
                      0
                      • DrJeffD DrJeff

                        So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                        C Offline
                        C Offline
                        ceech
                        Hardware Contributor
                        wrote on last edited by
                        #202

                        @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                        DrJeffD 1 Reply Last reply
                        0
                        • C ceech

                          @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                          DrJeffD Offline
                          DrJeffD Offline
                          DrJeff
                          wrote on last edited by
                          #203

                          @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                          C 1 Reply Last reply
                          0
                          • DrJeffD DrJeff

                            @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                            C Offline
                            C Offline
                            ceech
                            Hardware Contributor
                            wrote on last edited by
                            #204

                            @DrJeff All right, send me a message with your address and I'll send you one.

                            1 Reply Last reply
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                            • sundberg84S Offline
                              sundberg84S Offline
                              sundberg84
                              Hardware Contributor
                              wrote on last edited by
                              #205

                              Another China iphone plug destroyed.

                              This has been working for 2-3 weeks without problems... the plug runs a 5v arduino and a normal 240-5v relay with button and led, standard sketch.

                              One day it just didnt started and i opened it up and saw a melted plastic cover and some burned component.
                              I have felt the relays a couple of times and noone has been really hot.

                              20150826_205836.jpg

                              Im getting a bit shaky here... how far from disaster (big fire) is this?

                              Controller: Proxmox VM - Home Assistant
                              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                              0
                              • rvendrameR Offline
                                rvendrameR Offline
                                rvendrame
                                Hero Member
                                wrote on last edited by
                                #206

                                BTW, the review of HLK PSU should be published in 'few days' according to the guy from http://lygte-info.dk . Can't wait for that!

                                Home Assistant / Vera Plus UI7
                                ESP8266 GW + mySensors 2.3.2
                                Alexa / Google Home

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                                • petewillP Offline
                                  petewillP Offline
                                  petewill
                                  Admin
                                  wrote on last edited by
                                  #207

                                  @sundberg84 Yikes! That is exactly why I started this thread. I don't want to burn my house down...

                                  @rvendrame Awesome! Can't wait either!

                                  My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                  1 Reply Last reply
                                  0
                                  • rvendrameR Offline
                                    rvendrameR Offline
                                    rvendrame
                                    Hero Member
                                    wrote on last edited by
                                    #208

                                    The review of the hlktech's HLK-PM01 is available here!

                                    Home Assistant / Vera Plus UI7
                                    ESP8266 GW + mySensors 2.3.2
                                    Alexa / Google Home

                                    1 Reply Last reply
                                    2
                                    • F Offline
                                      F Offline
                                      Fabien
                                      wrote on last edited by
                                      #209

                                      Thank you for the test.

                                      1 Reply Last reply
                                      0
                                      • petewillP Offline
                                        petewillP Offline
                                        petewill
                                        Admin
                                        wrote on last edited by
                                        #210

                                        This is fantastic news!!

                                        Would anyone be able to provide a parts list and wiring diagram based on the recommendations from the test site (pasted below)?

                                        "A few notes for using it:
                                        Electronic wears down faster when warm, especially capacitors, i.e. keep it as cool as possible for long lifetime.
                                        I would place a fuse or fusible resistor before the converter, the fuse is not supposed to be replaceable, when it blows it is time to replace the converter.
                                        A MOV accross the mains input would probably also be a good idea."
                                        http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

                                        Once we have a that info I will update the first post so everyone reading this in the future doesn't have to read through 200+ posts to get to the conclusion. Thanks to everyone who helped with this!!!

                                        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

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                                        • Z Offline
                                          Z Offline
                                          Zeph
                                          Hero Member
                                          wrote on last edited by
                                          #211

                                          The wiring is easy to describe.

                                          Put a fuse in line between the "hot" mains AC input and the power supply module input (the "neutral" can go directly to the power supply). Put a MOV across the power supply input (on the PS side of the fuse).

                                          For small spikes, the MOV would protect the PS by absorbing most of it. For longer surges, the MOV would cause the fuse to blow, probably sacrificing itself in the process.

                                          Maybe others can help with component selection (for 120v and 240v mains). I see that in the case of Littelfuse, the fuse is rated by RMS AC voltage, so a 140v MOV would work for a nominal 120VAC mains). http://www.littelfuse.com/~/media/electronics_technical/application_notes/varistors/littelfuse_selecting_a_littelfuse_varistor_application_note.pdf

                                          I don't know if RMS rating is standard, or if some are rated by their DC voltage conduction threshold, but one would want to be sure of that for the brand they are getting.

                                          petewillP 1 Reply Last reply
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