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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • Talat KeleşT Offline
    Talat KeleşT Offline
    Talat Keleş
    wrote on last edited by
    #193

    I'm also looking forward about test results. I've seen the module however never totally trusted; until I found this topic. The price and size are perfect for under-socket installation. If further results come out good, I'm eager to see in-wall projects.

    1 Reply Last reply
    0
    • C Offline
      C Offline
      ceech
      Hardware Contributor
      wrote on last edited by ceech
      #194

      This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

      2015-08-21T12-11-1.jpg

      2015-08.jpg

      The converter output is 3.3V at 100mA and the solid state relay is a Triac.

      F schroecaS 2 Replies Last reply
      0
      • B Offline
        B Offline
        Bertb
        wrote on last edited by
        #195

        Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

        C 1 Reply Last reply
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        • B Bertb

          Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

          C Offline
          C Offline
          ceech
          Hardware Contributor
          wrote on last edited by
          #196

          @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

          DrJeffD 1 Reply Last reply
          0
          • TD22057T Offline
            TD22057T Offline
            TD22057
            Hardware Contributor
            wrote on last edited by
            #197

            Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

            YveauxY 1 Reply Last reply
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            • TD22057T TD22057

              Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

              YveauxY Offline
              YveauxY Offline
              Yveaux
              Mod
              wrote on last edited by
              #198

              @TD22057 I would say the cost of this PSU is dominated by the Recom converter onboard. Farnell charges E14,58 for single pieces (http://nl.farnell.com/recom-power/rac02-05sc/ac-dc-converter-2w-5v-reg/dp/1903060?searchRef=SearchLookAhead).
              Rest of the components will be a few Euro's, and ofcourse the PCB (which contains a number of milled slots for isolation).
              All together you will get fairly close to $30 when building it yourself.

              http://yveaux.blogspot.nl

              1 Reply Last reply
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              • C ceech

                @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

                DrJeffD Offline
                DrJeffD Offline
                DrJeff
                wrote on last edited by
                #199

                @ceech said:

                Yes, it shouldn't be touched

                Nice! just label board !LIVE!

                Not safe due to no fuse? Do share, making your own boards with solder mask?

                YveauxY 1 Reply Last reply
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                • DrJeffD DrJeff

                  @ceech said:

                  Yes, it shouldn't be touched

                  Nice! just label board !LIVE!

                  Not safe due to no fuse? Do share, making your own boards with solder mask?

                  YveauxY Offline
                  YveauxY Offline
                  Yveaux
                  Mod
                  wrote on last edited by
                  #200

                  @DrJeff the board is not isolated from mains by e.g a transformer. This means traces carry live mains!

                  http://yveaux.blogspot.nl

                  1 Reply Last reply
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                  • DrJeffD Offline
                    DrJeffD Offline
                    DrJeff
                    wrote on last edited by
                    #201

                    So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                    C 1 Reply Last reply
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                    • DrJeffD DrJeff

                      So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                      C Offline
                      C Offline
                      ceech
                      Hardware Contributor
                      wrote on last edited by
                      #202

                      @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                      DrJeffD 1 Reply Last reply
                      0
                      • C ceech

                        @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                        DrJeffD Offline
                        DrJeffD Offline
                        DrJeff
                        wrote on last edited by
                        #203

                        @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                        C 1 Reply Last reply
                        0
                        • DrJeffD DrJeff

                          @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                          C Offline
                          C Offline
                          ceech
                          Hardware Contributor
                          wrote on last edited by
                          #204

                          @DrJeff All right, send me a message with your address and I'll send you one.

                          1 Reply Last reply
                          0
                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #205

                            Another China iphone plug destroyed.

                            This has been working for 2-3 weeks without problems... the plug runs a 5v arduino and a normal 240-5v relay with button and led, standard sketch.

                            One day it just didnt started and i opened it up and saw a melted plastic cover and some burned component.
                            I have felt the relays a couple of times and noone has been really hot.

                            20150826_205836.jpg

                            Im getting a bit shaky here... how far from disaster (big fire) is this?

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                            1 Reply Last reply
                            0
                            • rvendrameR Offline
                              rvendrameR Offline
                              rvendrame
                              Hero Member
                              wrote on last edited by
                              #206

                              BTW, the review of HLK PSU should be published in 'few days' according to the guy from http://lygte-info.dk . Can't wait for that!

                              Home Assistant / Vera Plus UI7
                              ESP8266 GW + mySensors 2.3.2
                              Alexa / Google Home

                              1 Reply Last reply
                              0
                              • petewillP Offline
                                petewillP Offline
                                petewill
                                Admin
                                wrote on last edited by
                                #207

                                @sundberg84 Yikes! That is exactly why I started this thread. I don't want to burn my house down...

                                @rvendrame Awesome! Can't wait either!

                                My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                1 Reply Last reply
                                0
                                • rvendrameR Offline
                                  rvendrameR Offline
                                  rvendrame
                                  Hero Member
                                  wrote on last edited by
                                  #208

                                  The review of the hlktech's HLK-PM01 is available here!

                                  Home Assistant / Vera Plus UI7
                                  ESP8266 GW + mySensors 2.3.2
                                  Alexa / Google Home

                                  1 Reply Last reply
                                  2
                                  • F Offline
                                    F Offline
                                    Fabien
                                    wrote on last edited by
                                    #209

                                    Thank you for the test.

                                    1 Reply Last reply
                                    0
                                    • petewillP Offline
                                      petewillP Offline
                                      petewill
                                      Admin
                                      wrote on last edited by
                                      #210

                                      This is fantastic news!!

                                      Would anyone be able to provide a parts list and wiring diagram based on the recommendations from the test site (pasted below)?

                                      "A few notes for using it:
                                      Electronic wears down faster when warm, especially capacitors, i.e. keep it as cool as possible for long lifetime.
                                      I would place a fuse or fusible resistor before the converter, the fuse is not supposed to be replaceable, when it blows it is time to replace the converter.
                                      A MOV accross the mains input would probably also be a good idea."
                                      http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

                                      Once we have a that info I will update the first post so everyone reading this in the future doesn't have to read through 200+ posts to get to the conclusion. Thanks to everyone who helped with this!!!

                                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                      1 Reply Last reply
                                      0
                                      • Z Offline
                                        Z Offline
                                        Zeph
                                        Hero Member
                                        wrote on last edited by
                                        #211

                                        The wiring is easy to describe.

                                        Put a fuse in line between the "hot" mains AC input and the power supply module input (the "neutral" can go directly to the power supply). Put a MOV across the power supply input (on the PS side of the fuse).

                                        For small spikes, the MOV would protect the PS by absorbing most of it. For longer surges, the MOV would cause the fuse to blow, probably sacrificing itself in the process.

                                        Maybe others can help with component selection (for 120v and 240v mains). I see that in the case of Littelfuse, the fuse is rated by RMS AC voltage, so a 140v MOV would work for a nominal 120VAC mains). http://www.littelfuse.com/~/media/electronics_technical/application_notes/varistors/littelfuse_selecting_a_littelfuse_varistor_application_note.pdf

                                        I don't know if RMS rating is standard, or if some are rated by their DC voltage conduction threshold, but one would want to be sure of that for the brand they are getting.

                                        petewillP 1 Reply Last reply
                                        0
                                        • rvendrameR Offline
                                          rvendrameR Offline
                                          rvendrame
                                          Hero Member
                                          wrote on last edited by
                                          #212

                                          Some more thoughts from the guy who analyzed it:

                                          "Hi Ricardo

                                          It looks safe enough to me, except I want a fuse or fusible resistor before it. The purpose of the fuse is to blow when the module is worn down and maybe shorts. How fast it wears down will depend on temperature, at very high temperature it might be less than ½ year, at more moderate temperature it might be 10-20 years. The main culprit is the capacitors, their lifetime depends on temperature and quality of the capacitor.
                                          Second risk for failure is large transients on the mains that may damage the module, again the fuse is there to prevent things getting out of hand if the module breaks down.

                                          The module can get hot if you pack it into the wall, especially if it is inside a lot of insulation. Doing a few test with a DMM and a temperature probe taped to the module inside the wall might be a good idea when running the module near full load.
                                          I do not know the stuff used to fill with, but usual it will not easily catch fire."

                                          Home Assistant / Vera Plus UI7
                                          ESP8266 GW + mySensors 2.3.2
                                          Alexa / Google Home

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