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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • C Offline
    C Offline
    ceech
    Hardware Contributor
    wrote on last edited by ceech
    #194

    This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

    2015-08-21T12-11-1.jpg

    2015-08.jpg

    The converter output is 3.3V at 100mA and the solid state relay is a Triac.

    F schroecaS 2 Replies Last reply
    0
    • B Offline
      B Offline
      Bertb
      wrote on last edited by
      #195

      Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

      C 1 Reply Last reply
      0
      • B Bertb

        Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

        C Offline
        C Offline
        ceech
        Hardware Contributor
        wrote on last edited by
        #196

        @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

        DrJeffD 1 Reply Last reply
        0
        • TD22057T Offline
          TD22057T Offline
          TD22057
          Hardware Contributor
          wrote on last edited by
          #197

          Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

          YveauxY 1 Reply Last reply
          0
          • TD22057T TD22057

            Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

            YveauxY Offline
            YveauxY Offline
            Yveaux
            Mod
            wrote on last edited by
            #198

            @TD22057 I would say the cost of this PSU is dominated by the Recom converter onboard. Farnell charges E14,58 for single pieces (http://nl.farnell.com/recom-power/rac02-05sc/ac-dc-converter-2w-5v-reg/dp/1903060?searchRef=SearchLookAhead).
            Rest of the components will be a few Euro's, and ofcourse the PCB (which contains a number of milled slots for isolation).
            All together you will get fairly close to $30 when building it yourself.

            http://yveaux.blogspot.nl

            1 Reply Last reply
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            • C ceech

              @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

              DrJeffD Offline
              DrJeffD Offline
              DrJeff
              wrote on last edited by
              #199

              @ceech said:

              Yes, it shouldn't be touched

              Nice! just label board !LIVE!

              Not safe due to no fuse? Do share, making your own boards with solder mask?

              YveauxY 1 Reply Last reply
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              • DrJeffD DrJeff

                @ceech said:

                Yes, it shouldn't be touched

                Nice! just label board !LIVE!

                Not safe due to no fuse? Do share, making your own boards with solder mask?

                YveauxY Offline
                YveauxY Offline
                Yveaux
                Mod
                wrote on last edited by
                #200

                @DrJeff the board is not isolated from mains by e.g a transformer. This means traces carry live mains!

                http://yveaux.blogspot.nl

                1 Reply Last reply
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                • DrJeffD Offline
                  DrJeffD Offline
                  DrJeff
                  wrote on last edited by
                  #201

                  So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                  C 1 Reply Last reply
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                  • DrJeffD DrJeff

                    So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                    C Offline
                    C Offline
                    ceech
                    Hardware Contributor
                    wrote on last edited by
                    #202

                    @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                    DrJeffD 1 Reply Last reply
                    0
                    • C ceech

                      @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                      DrJeffD Offline
                      DrJeffD Offline
                      DrJeff
                      wrote on last edited by
                      #203

                      @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                      C 1 Reply Last reply
                      0
                      • DrJeffD DrJeff

                        @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                        C Offline
                        C Offline
                        ceech
                        Hardware Contributor
                        wrote on last edited by
                        #204

                        @DrJeff All right, send me a message with your address and I'll send you one.

                        1 Reply Last reply
                        0
                        • sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by
                          #205

                          Another China iphone plug destroyed.

                          This has been working for 2-3 weeks without problems... the plug runs a 5v arduino and a normal 240-5v relay with button and led, standard sketch.

                          One day it just didnt started and i opened it up and saw a melted plastic cover and some burned component.
                          I have felt the relays a couple of times and noone has been really hot.

                          20150826_205836.jpg

                          Im getting a bit shaky here... how far from disaster (big fire) is this?

                          Controller: Proxmox VM - Home Assistant
                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                          1 Reply Last reply
                          0
                          • rvendrameR Offline
                            rvendrameR Offline
                            rvendrame
                            Hero Member
                            wrote on last edited by
                            #206

                            BTW, the review of HLK PSU should be published in 'few days' according to the guy from http://lygte-info.dk . Can't wait for that!

                            Home Assistant / Vera Plus UI7
                            ESP8266 GW + mySensors 2.3.2
                            Alexa / Google Home

                            1 Reply Last reply
                            0
                            • petewillP Offline
                              petewillP Offline
                              petewill
                              Admin
                              wrote on last edited by
                              #207

                              @sundberg84 Yikes! That is exactly why I started this thread. I don't want to burn my house down...

                              @rvendrame Awesome! Can't wait either!

                              My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                              1 Reply Last reply
                              0
                              • rvendrameR Offline
                                rvendrameR Offline
                                rvendrame
                                Hero Member
                                wrote on last edited by
                                #208

                                The review of the hlktech's HLK-PM01 is available here!

                                Home Assistant / Vera Plus UI7
                                ESP8266 GW + mySensors 2.3.2
                                Alexa / Google Home

                                1 Reply Last reply
                                2
                                • F Offline
                                  F Offline
                                  Fabien
                                  wrote on last edited by
                                  #209

                                  Thank you for the test.

                                  1 Reply Last reply
                                  0
                                  • petewillP Offline
                                    petewillP Offline
                                    petewill
                                    Admin
                                    wrote on last edited by
                                    #210

                                    This is fantastic news!!

                                    Would anyone be able to provide a parts list and wiring diagram based on the recommendations from the test site (pasted below)?

                                    "A few notes for using it:
                                    Electronic wears down faster when warm, especially capacitors, i.e. keep it as cool as possible for long lifetime.
                                    I would place a fuse or fusible resistor before the converter, the fuse is not supposed to be replaceable, when it blows it is time to replace the converter.
                                    A MOV accross the mains input would probably also be a good idea."
                                    http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

                                    Once we have a that info I will update the first post so everyone reading this in the future doesn't have to read through 200+ posts to get to the conclusion. Thanks to everyone who helped with this!!!

                                    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                    1 Reply Last reply
                                    0
                                    • Z Offline
                                      Z Offline
                                      Zeph
                                      Hero Member
                                      wrote on last edited by
                                      #211

                                      The wiring is easy to describe.

                                      Put a fuse in line between the "hot" mains AC input and the power supply module input (the "neutral" can go directly to the power supply). Put a MOV across the power supply input (on the PS side of the fuse).

                                      For small spikes, the MOV would protect the PS by absorbing most of it. For longer surges, the MOV would cause the fuse to blow, probably sacrificing itself in the process.

                                      Maybe others can help with component selection (for 120v and 240v mains). I see that in the case of Littelfuse, the fuse is rated by RMS AC voltage, so a 140v MOV would work for a nominal 120VAC mains). http://www.littelfuse.com/~/media/electronics_technical/application_notes/varistors/littelfuse_selecting_a_littelfuse_varistor_application_note.pdf

                                      I don't know if RMS rating is standard, or if some are rated by their DC voltage conduction threshold, but one would want to be sure of that for the brand they are getting.

                                      petewillP 1 Reply Last reply
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                                      • rvendrameR Offline
                                        rvendrameR Offline
                                        rvendrame
                                        Hero Member
                                        wrote on last edited by
                                        #212

                                        Some more thoughts from the guy who analyzed it:

                                        "Hi Ricardo

                                        It looks safe enough to me, except I want a fuse or fusible resistor before it. The purpose of the fuse is to blow when the module is worn down and maybe shorts. How fast it wears down will depend on temperature, at very high temperature it might be less than ½ year, at more moderate temperature it might be 10-20 years. The main culprit is the capacitors, their lifetime depends on temperature and quality of the capacitor.
                                        Second risk for failure is large transients on the mains that may damage the module, again the fuse is there to prevent things getting out of hand if the module breaks down.

                                        The module can get hot if you pack it into the wall, especially if it is inside a lot of insulation. Doing a few test with a DMM and a temperature probe taped to the module inside the wall might be a good idea when running the module near full load.
                                        I do not know the stuff used to fill with, but usual it will not easily catch fire."

                                        Home Assistant / Vera Plus UI7
                                        ESP8266 GW + mySensors 2.3.2
                                        Alexa / Google Home

                                        M 1 Reply Last reply
                                        0
                                        • TD22057T Offline
                                          TD22057T Offline
                                          TD22057
                                          Hardware Contributor
                                          wrote on last edited by
                                          #213

                                          @rvendrame Thanks for getting this tested - that's a great result. The high temperatures he was testing at are for running at 1A of output but I thought that the 5V line is just for the Arduino and the radio which aren't going to use much current at all right?

                                          rvendrameR 1 Reply Last reply
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