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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • dakkyD Offline
    dakkyD Offline
    dakky
    wrote on last edited by dakky
    #269

    hmm have some questions too:

    1. is this setup only needed/recommended for in wall setups? or do you use this for all ac/dc converters?
    2. does someone has a picture for me to share, how this looks in reallive?
      I'm not shure how to build my node in this case
    3. what kind of cables (profile) do you use for the "high voltage" parts?

    Controller: Raspberry Pi 2 :: Openhab2 :: with @TimO MySensors Binding
    Gateway: Arduino MEGA 2560 R3 :: W5100 :: Ethernet GW

    Software: MySensors 2.0development

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    • sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by
      #270

      @nunver - A question i have also asked myself doing my PCB - i dont know if it makes any difference but HLK has a maximum imput of 200mA (1A spikes) according to its datasheet. What is the logic here and why - anyone that can explain?

      @dakky I think this would be just as great for a outside ad/dc converter, the main idea is to protect us but in-wall you dont have the ability to remove the heat made from the HLK that easy. Pictures from my PCB here (Not completed) but based on this thread.

      Controller: Proxmox VM - Home Assistant
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      • N nunver

        @petewill Thank you very much for this excellent thread. It's great to see the community is in agreement on how to implement a safe power supply.

        Just one comment; for 220V, shouldn't we opt for a lower amp rating fuse? If we stay with 300 mA, I am thinking we will not protect the device?

        petewillP Offline
        petewillP Offline
        petewill
        Admin
        wrote on last edited by
        #271

        @nunver I am by no means an expert in this (which is why I started the post :)) but it is my understanding that the fuses are there to protect your house (not sensor) from damage if something goes wrong. I can't remember where I read it but it was advised if the 300ma fuse blows the HLK should be replaced as a safety precaution.

        @dakky

        is this setup only needed/recommended for in wall setups? or do you use this for all ac/dc converters?

        So far I have always used phone chargers for all my sensors which haven't been in the wall. I have never had an issue. I use the phone chargers because I can usually get them free from work when they are recycled. The HLK is much smaller though so it's a great option.

        I'm not shure how to build my node in this case what kind of cables (profile) do you use for the "high voltage" parts?

        Good question. I'd be curious to hear what others are doing. I haven't had time to build an in-wall sensor yet but I was planning to use 14 gauge wire because that's what is in most of my house.

        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

        N 1 Reply Last reply
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        • petewillP petewill

          @nunver I am by no means an expert in this (which is why I started the post :)) but it is my understanding that the fuses are there to protect your house (not sensor) from damage if something goes wrong. I can't remember where I read it but it was advised if the 300ma fuse blows the HLK should be replaced as a safety precaution.

          @dakky

          is this setup only needed/recommended for in wall setups? or do you use this for all ac/dc converters?

          So far I have always used phone chargers for all my sensors which haven't been in the wall. I have never had an issue. I use the phone chargers because I can usually get them free from work when they are recycled. The HLK is much smaller though so it's a great option.

          I'm not shure how to build my node in this case what kind of cables (profile) do you use for the "high voltage" parts?

          Good question. I'd be curious to hear what others are doing. I haven't had time to build an in-wall sensor yet but I was planning to use 14 gauge wire because that's what is in most of my house.

          N Offline
          N Offline
          nunver
          wrote on last edited by nunver
          #272

          @petewill I am no expert either, which is why I am reading this thread :smiley:. It is true that we protect the home, not the device. But fire starts at the device if not properly protected. The rating of the device says absolute maximum 0.2 A. This translates to 24W for 120 V and 44 W for 220 V, if my math is correct. Since this is way above the supply rating of the device, we must consider 0.2A as really absolute maximum. So, if we want to protect, in my opinion, we need 0.2A fast acting fuse.

          Again, not an expert, so please disregard this post if I make no sense :smiley:

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          • sundberg84S Offline
            sundberg84S Offline
            sundberg84
            Hardware Contributor
            wrote on last edited by
            #273

            What about that the HLK can manage spikes up to 1A (according to datasheet). If so, this will blow the fuse even it its not necessary, atleast if you have a fast one?

            Controller: Proxmox VM - Home Assistant
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            • HenryWhiteH Offline
              HenryWhiteH Offline
              HenryWhite
              wrote on last edited by
              #274

              Here's some more valuable information about the HLK: http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

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              • sundberg84S sundberg84

                What about that the HLK can manage spikes up to 1A (according to datasheet). If so, this will blow the fuse even it its not necessary, atleast if you have a fast one?

                N Offline
                N Offline
                nunver
                wrote on last edited by
                #275

                @sundberg84 Correct, need to move the fuses out of varistor loop, between varistor and HLK.

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                • sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by sundberg84
                  #276

                  @nunver - Its not a good idea to have the varistor before the fuses i think... we have discussed this above and here
                  Since varistors only can handle a short period with high load you need the fuses first.

                  Controller: Proxmox VM - Home Assistant
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                  • sundberg84S sundberg84

                    @nunver - Its not a good idea to have the varistor before the fuses i think... we have discussed this above and here
                    Since varistors only can handle a short period with high load you need the fuses first.

                    N Offline
                    N Offline
                    nunver
                    wrote on last edited by
                    #277

                    @sundberg84 Yes you are correct there as well. Maybe two fuses like you have but different locations?

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                    • TD22057T Offline
                      TD22057T Offline
                      TD22057
                      Hardware Contributor
                      wrote on last edited by
                      #278

                      FYI: Here's an emissions test of the HLK-PM01. I don't have any experience with this sort of thing so I'm not sure what to make of the results:
                      https://skippy.org.uk/quick-look-at-the-hlk-pm01/

                      petewillP 1 Reply Last reply
                      2
                      • P Offline
                        P Offline
                        punter9
                        wrote on last edited by
                        #279

                        this doesn't mention specifically but a good read

                        http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

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                        • TD22057T TD22057

                          FYI: Here's an emissions test of the HLK-PM01. I don't have any experience with this sort of thing so I'm not sure what to make of the results:
                          https://skippy.org.uk/quick-look-at-the-hlk-pm01/

                          petewillP Offline
                          petewillP Offline
                          petewill
                          Admin
                          wrote on last edited by
                          #280

                          @TD22057 Thanks for posting! It's great to get more info on this. Maybe someone else can weigh in who has more experience but this is comforting "While it is not great, I would consider using it on my own projects..."

                          My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

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                          • TD22057T Offline
                            TD22057T Offline
                            TD22057
                            Hardware Contributor
                            wrote on last edited by
                            #281

                            One more note: There is also an HLK PM03 which outputs 3.3V.

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                            • SoloamS Offline
                              SoloamS Offline
                              Soloam
                              Hardware Contributor
                              wrote on last edited by
                              #282

                              Hello, did any one attempted to make this project? what is the feedback? Is it safe? I was looking for something like this, but I must confess that this is a big step! I never liked using mobile chargers, I always asked my self if they are safe to use... If this is a step up to make my project safer, I would give it a go!

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                              • sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by sundberg84
                                #283

                                I did: https://www.openhardware.io/view/13/In-Wall-ACDC-Pcb-for-MySensors
                                But still there are many questions - I dont know what happens if it fails for example and if the components meant to protect it is good enough.
                                I have some temp test but not been able to test it with overload and stuff like that.

                                Also a relay board with HLK PM01: http://forum.mysensors.org/topic/1540/110v-230v-ac-to-mysensors-pcb-board

                                Controller: Proxmox VM - Home Assistant
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                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
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                                • Pierre PP Offline
                                  Pierre PP Offline
                                  Pierre P
                                  wrote on last edited by
                                  #284

                                  Do you want some tips to make "safe" crash tests ? Like putting it in a closed electrical box and switch on and off an old vacuum with no electronic ? Or make a shortcut make the relay ko... Because you cannot test that if you don't have a good electrical installation at home...

                                  No quote, no forum notification (else, the mail box ring every minutes !). Thanks, and have a very good MySensors day !

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                                  • sundberg84S Offline
                                    sundberg84S Offline
                                    sundberg84
                                    Hardware Contributor
                                    wrote on last edited by
                                    #285

                                    @Pierre-P That i have tested (the vacuum test) and the fuses blew... i was thinking about a long but not high overload.

                                    Controller: Proxmox VM - Home Assistant
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                                    • lrtsenarL lrtsenar

                                      What do you think about this ? 1.79$ 5V @ 700mA dim: 3cm x 2cm x 1.8cm :
                                      http://www.ebay.fr/itm/321846469504?_trksid=p2060353.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                                      alexsh1A Offline
                                      alexsh1A Offline
                                      alexsh1
                                      wrote on last edited by
                                      #286

                                      @punter9 said:

                                      http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

                                      Please see this:

                                      https://skippy.org.uk/5v-acdc-converter-switch-power-supply-module-3w-700ma-industrial-voltage-regulators/

                                      1. It does not comply with the UK standards (I live in the UK)
                                      2. It is dangerous and not safe.
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                                      • sundberg84S Offline
                                        sundberg84S Offline
                                        sundberg84
                                        Hardware Contributor
                                        wrote on last edited by sundberg84
                                        #287

                                        Yes, if you read the threads about this - we have alof of those examples... thats why we are using the HLK-PM01 and are having this discussion. That link is not about the HLK-PM01 @punter9

                                        Edit: that guy you linked to tested the HLK as well:

                                        "While it is not great, I would consider using it on my own projects, however it would need filtering on the mains side if I was going to use it in a project I was going to place on the market (read as sell), as under my control I can keep an eye on it causing unwanted interference with other equipment, this is why we have the limits set in the standards."

                                        and if you read our conclusions from this thread its the same.

                                        Controller: Proxmox VM - Home Assistant
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                                        • alexsh1A Offline
                                          alexsh1A Offline
                                          alexsh1
                                          wrote on last edited by
                                          #288

                                          @sundberg84 Did you see it? The guy is using fuse (Farnell part number 2464451) and varistor (Farnell part number 1004390) for HLK-PM01. It is 0.8A fuse

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