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Safe In-Wall AC to DC Transformers??

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  • sundberg84S sundberg84

    @AffordableTech - the temperature in the HLK is not a problem. I have measured it running a 5v node, relay and some sensors attached with everything put inside a wall. It never goes above 35dgr C. Also having a open PCB with the possibilities to get to the hot traces has it positive things but are not safe and does not meet any safety regulations.

    AffordableTechA Offline
    AffordableTechA Offline
    AffordableTech
    wrote on last edited by
    #342

    @sundberg84 - its all about one's point of view. I recently met two English ladies on holiday here, they were on the verge of serious heatstroke, because as they said, "at home 23 degrees was a record summer for us" - it was a very pleasant pleasant 35C day. Days later we began a straight week of 40C plus. That's when all the "E's" die like flies "Electronics" & "Englishmen":cold_sweat:.

    In your (truly excellent) tests, the HLK PM01's peaked at 60C under top load - but I suspect that test was performed in a veery laaaarge ice-box :wink:.

    Paul

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    • sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by
      #343

      @AffordableTech - Not my test (the big excellent one with 60C). I did one myself (see Inwall AC/DC PCB on openhardware for diagram). I didnt top load it, I used a normal load (Normal MySensors node with some relay and stuff) and reached 35dgr C only.

      This is good for me - i rather have the safety but as you said - its one's point of view what you find most important. :)

      And no, no cooling at all on my test ;)

      Controller: Proxmox VM - Home Assistant
      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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      • petewillP Offline
        petewillP Offline
        petewill
        Admin
        wrote on last edited by
        #344

        @Samuel235 & @alexsh1
        I know this is a late response but I just wanted to clarify. The 200mA or 300mA fuse is supposed to go on the mains side of the HLK. The max draw from the mains side is 300mA (if I remember correctly). It is meant to kill power (and prevent fire or other damage to your property) to the entire circuit in case of any issues.

        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

        S alexsh1A 2 Replies Last reply
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        • petewillP petewill

          @Samuel235 & @alexsh1
          I know this is a late response but I just wanted to clarify. The 200mA or 300mA fuse is supposed to go on the mains side of the HLK. The max draw from the mains side is 300mA (if I remember correctly). It is meant to kill power (and prevent fire or other damage to your property) to the entire circuit in case of any issues.

          S Offline
          S Offline
          Samuel235
          Hardware Contributor
          wrote on last edited by
          #345

          @petewill, thank you. I already knew where to place it but thank you for the warning. However because you have made me aware of the current draw of the HLK i went to the datasheet and found:

          0_1464014007213_image.png

          So thank you for making me aware of this! Not sure why i was looking at the output current and not the input.

          MySensors 2.1.1
          Controller - OpenHAB (Virtual Machine)
          Gateway - Arduino Mega MQTT Gateway W5100

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          • petewillP petewill

            @Samuel235 & @alexsh1
            I know this is a late response but I just wanted to clarify. The 200mA or 300mA fuse is supposed to go on the mains side of the HLK. The max draw from the mains side is 300mA (if I remember correctly). It is meant to kill power (and prevent fire or other damage to your property) to the entire circuit in case of any issues.

            alexsh1A Offline
            alexsh1A Offline
            alexsh1
            wrote on last edited by
            #346

            @petewill Good point - thank you! However, I have raised a different argument concerning the fast blow fuse vs a slow blow fuse. This was discussed already with @sundberg84 in this thread.

            S 1 Reply Last reply
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            • alexsh1A alexsh1

              @petewill Good point - thank you! However, I have raised a different argument concerning the fast blow fuse vs a slow blow fuse. This was discussed already with @sundberg84 in this thread.

              S Offline
              S Offline
              Samuel235
              Hardware Contributor
              wrote on last edited by
              #347

              @alexsh1, you did indeed. I remember questioning why in a previous reply because i had concerns that a fast blow would be better suited but then you guys pointed out that the slow blow is the slightly better option in this use case since there is a large current draw at first with the transformer, was this the outcome that i remember?

              MySensors 2.1.1
              Controller - OpenHAB (Virtual Machine)
              Gateway - Arduino Mega MQTT Gateway W5100

              alexsh1A 1 Reply Last reply
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              • m26872M Offline
                m26872M Offline
                m26872
                Hardware Contributor
                wrote on last edited by
                #348

                Here was my contribution to this discussion. https://forum.mysensors.org/topic/3428/my-look-at-a-cheap-12v-power-supply

                Perhaps not very elaborate, but I'm in favour of the 'fast' fuse. But not extra fast.

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                • S Samuel235

                  @alexsh1, you did indeed. I remember questioning why in a previous reply because i had concerns that a fast blow would be better suited but then you guys pointed out that the slow blow is the slightly better option in this use case since there is a large current draw at first with the transformer, was this the outcome that i remember?

                  alexsh1A Offline
                  alexsh1A Offline
                  alexsh1
                  wrote on last edited by alexsh1
                  #349

                  @Samuel235 it is subjective. 300mA slow blow fuse will not cut it off if the current is 300mA or slightly above for a short time whereas the fast blow fuse will (at the higher current though in our example as you do not want to burn the fuse due to a spike). Unless you have a very sensitive electronics, in my experience both fuses would provide you adequate protection. In some cases (engines), you have to use a slow blow fuse as the start up current may blow the fuse.

                  Personally, I'm very much in favour of the fast blow fuse in this setup

                  1 Reply Last reply
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                  • m26872M Offline
                    m26872M Offline
                    m26872
                    Hardware Contributor
                    wrote on last edited by m26872
                    #350

                    To quote myself from a few posts above regarding fuse characteristics. As you can see it's not an art of precision.

                    "
                    Thee fuses must not open in less than one hour at 125% of rated current and open within two minutes at 200% of rated current. The 1000% overload is used to determine the fuse characteristic. The opening time for each rating is listed below.
                    Type FF: Less than 0.001 sec.
                    Type F: From 0.001 - 0.01 sec.
                    Type T: From 0.01 - 0.1 sec.
                    Type TT: From 0.1 - 1.00 sec.
                    These characteristics correlate to the terminology used in IEC 60127-1.
                    "

                    At >10xIn (1000%) I want it to be fast and safe, where as frequent running currents between 1.25-2xIn should be minimized due to wear and false blows. Type FF could be to sensitive from looking at my measurements. Hence I choose Type F.

                    AffordableTechA 1 Reply Last reply
                    0
                    • S Offline
                      S Offline
                      Samuel235
                      Hardware Contributor
                      wrote on last edited by
                      #351

                      Would you agree with me when i say;

                      I think it is safe to have a slow blow fuse on board no matter what and then include a fast blow Type F or Type FF at super cautious needs, if you have sensitive electronics such as RF Radios, ICs that are very sensitive. However if we would like to be picky about the choice, any circuit that has a in-rush surge of current when turned on we need a slow blow fuse, anything that doesn't we can go for a fast blow.

                      MySensors 2.1.1
                      Controller - OpenHAB (Virtual Machine)
                      Gateway - Arduino Mega MQTT Gateway W5100

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                      • m26872M Offline
                        m26872M Offline
                        m26872
                        Hardware Contributor
                        wrote on last edited by
                        #352

                        I guess the picky answer would be that the selected fuse characteristic should match the application and it's not as simple as safe, not safe, fast or slow.

                        Though, as a general personal thought I think almost all fuse discussions I've seen in this thread are "safe".

                        1 Reply Last reply
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                        • m26872M m26872

                          To quote myself from a few posts above regarding fuse characteristics. As you can see it's not an art of precision.

                          "
                          Thee fuses must not open in less than one hour at 125% of rated current and open within two minutes at 200% of rated current. The 1000% overload is used to determine the fuse characteristic. The opening time for each rating is listed below.
                          Type FF: Less than 0.001 sec.
                          Type F: From 0.001 - 0.01 sec.
                          Type T: From 0.01 - 0.1 sec.
                          Type TT: From 0.1 - 1.00 sec.
                          These characteristics correlate to the terminology used in IEC 60127-1.
                          "

                          At >10xIn (1000%) I want it to be fast and safe, where as frequent running currents between 1.25-2xIn should be minimized due to wear and false blows. Type FF could be to sensitive from looking at my measurements. Hence I choose Type F.

                          AffordableTechA Offline
                          AffordableTechA Offline
                          AffordableTech
                          wrote on last edited by
                          #353

                          @m26872 ,

                          I'm sure many individuals will be wondering where the 'standard temporary' fuse fits into your chart of fuse types.

                          Of cause, by 'standard temporary', I refer to the ever reliable nail, often called the 'no blow' here in Oz.

                          Paul

                          m26872M 1 Reply Last reply
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                          • AffordableTechA AffordableTech

                            @m26872 ,

                            I'm sure many individuals will be wondering where the 'standard temporary' fuse fits into your chart of fuse types.

                            Of cause, by 'standard temporary', I refer to the ever reliable nail, often called the 'no blow' here in Oz.

                            Paul

                            m26872M Offline
                            m26872M Offline
                            m26872
                            Hardware Contributor
                            wrote on last edited by
                            #354

                            @AffordableTech I haven't seen it before in this thread. At least not seriously. I'm not sure if we're within the definition of fuse if your equipment certainly will blow up before the fuse.

                            1 Reply Last reply
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                            • eniE Offline
                              eniE Offline
                              eni
                              wrote on last edited by
                              #355

                              Hi everyone

                              Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                              alt text

                              YveauxY petewillP hlksunnyH 3 Replies Last reply
                              4
                              • eniE eni

                                Hi everyone

                                Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                                alt text

                                YveauxY Offline
                                YveauxY Offline
                                Yveaux
                                Mod
                                wrote on last edited by
                                #356

                                @eni thanks for the heads up.
                                How did you discover that fakes exists, and do you know the internal differences?

                                http://yveaux.blogspot.nl

                                eniE 1 Reply Last reply
                                0
                                • eniE eni

                                  Hi everyone

                                  Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                                  alt text

                                  petewillP Offline
                                  petewillP Offline
                                  petewill
                                  Admin
                                  wrote on last edited by
                                  #357

                                  @eni Thanks for posting this! I will update the first post with this info.

                                  My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                  1 Reply Last reply
                                  0
                                  • Nca78N Offline
                                    Nca78N Offline
                                    Nca78
                                    Hardware Contributor
                                    wrote on last edited by Nca78
                                    #358

                                    I confirm about the fake ones. I just received a batch of fake ones from GREATWALL shop on aliexpress (seller with good reputation and used for many items on the MySensors shop...) and I'm filing a dispute right now, as the seller acknowledge they are different but pretend it's because HiLink is replacing their factory. Makes no sense if you replace your factory to set up a new line to build different modules :) This seller is also selling the Tenstar TP-0x modules pretending they "replace" the HLK so I suppose the one I received are tenstar modules disguised as HLK.

                                    They are obviously fakes and lower quality, as can be seen from the pins (thinner, and with no blocking mecanism so pins go inside the module when pushed), obvious lower quality with the gray material filling and very different looking plastic.
                                    I'll see how the dispute goes and after it's closed/solved I'll open one.

                                    0_1473300677126_HLK1.jpg
                                    0_1473302054227_HLK2.jpg

                                    1 Reply Last reply
                                    4
                                    • YveauxY Yveaux

                                      @eni thanks for the heads up.
                                      How did you discover that fakes exists, and do you know the internal differences?

                                      eniE Offline
                                      eniE Offline
                                      eni
                                      wrote on last edited by eni
                                      #359

                                      @Yveaux I discovered differences, because my circuit was not acting the same always (the problem was a tps2115 power mux), then i compared different orders and its clearly visible that they differ..

                                      I just opened a fake one and it actually looks like an genuie one, except some details and missing revision number on the pcb:

                                      alt text
                                      alt text
                                      alt text

                                      IMHO they did a great job faking this, it looks nearly the same and also works quite similar..

                                      One of the sellers i buyed this was also "Greatwall Electronics", but they accepted the dispute whitout any comment..

                                      1 Reply Last reply
                                      1
                                      • Nca78N Offline
                                        Nca78N Offline
                                        Nca78
                                        Hardware Contributor
                                        wrote on last edited by
                                        #360

                                        Same here, he accepted the refund quickly without making any comment.

                                        The PCB looks similar but the components on it are not the same, for example the transformer is different, at the bottom on the fake one the "D3" component doesn't fit in the silkscreen rectangle while it does in a genuine hlk. It's this kind of "details" that can make the module unsafe, or generate much more noise/ripple at the output.
                                        Yours seems to be a better copy than mine, as the input capacitor despite showing similar ratings is much smaller on it. Below it is the rectifier, on the genuine hlk it has the right markings, on the copy it looks like a fake as the mb6f text is just molded in plastic and not printed. The D2 diode has different markings between the two modules, too. Switching IC seems similar.
                                        Removing cover on the fake one was very easy as it's not blocked by the pins, also the filling was not complete with gaps as seen in first picture and it went away easily mostly in big chuncks while with the original hlk it was harder to remove and I also had to break the cover to take everything out.
                                        0_1473392596901_hlk_F3.jpg
                                        Fake on the left, notice the transformer similar to the one in eni's module. On the original module the transformer is similar to the one tested on lygte website.
                                        0_1473392611681_HLK_F4.jpg

                                        YveauxY 1 Reply Last reply
                                        0
                                        • Nca78N Nca78

                                          Same here, he accepted the refund quickly without making any comment.

                                          The PCB looks similar but the components on it are not the same, for example the transformer is different, at the bottom on the fake one the "D3" component doesn't fit in the silkscreen rectangle while it does in a genuine hlk. It's this kind of "details" that can make the module unsafe, or generate much more noise/ripple at the output.
                                          Yours seems to be a better copy than mine, as the input capacitor despite showing similar ratings is much smaller on it. Below it is the rectifier, on the genuine hlk it has the right markings, on the copy it looks like a fake as the mb6f text is just molded in plastic and not printed. The D2 diode has different markings between the two modules, too. Switching IC seems similar.
                                          Removing cover on the fake one was very easy as it's not blocked by the pins, also the filling was not complete with gaps as seen in first picture and it went away easily mostly in big chuncks while with the original hlk it was harder to remove and I also had to break the cover to take everything out.
                                          0_1473392596901_hlk_F3.jpg
                                          Fake on the left, notice the transformer similar to the one in eni's module. On the original module the transformer is similar to the one tested on lygte website.
                                          0_1473392611681_HLK_F4.jpg

                                          YveauxY Offline
                                          YveauxY Offline
                                          Yveaux
                                          Mod
                                          wrote on last edited by
                                          #361

                                          @Nca78 Maybe you could contact Hi-link (http://www.hlktech.net/product_detail.php?ProId=54) to discuss about the issue?
                                          They can confirm if it's genuine or a fake.
                                          I did the same with Nordic a while ago and they were very cooperative on the subject.

                                          http://yveaux.blogspot.nl

                                          Nca78N 1 Reply Last reply
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