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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • sundberg84S Offline
    sundberg84S Offline
    sundberg84
    Hardware Contributor
    wrote on last edited by
    #36

    Well, at the moment im building a relay much like the one in petewills video.
    I used one of these cheap EU plugs from ebay/China.

    Unforntually i got profe of how things can go if you do it wrong (and also proved my point above wrong). I removed the tiny cables to 240v and replaced it with thicker and longer cables... just in case. I must have used to much solder and got to close to another solder because when i powered it up - the plug lit ut like a blue firework for half a second before my main fuse couldnt take it anymore. :(

    Well i was at a safe distance, and this is nothing to be proud of... but as a warning and "be safe"...
    Even if this error for surtain was a man-made error I dont think i will be the last to try cheap wall wart plugs - so if we can find a satisfying "easy-to-use" converted that will be fine.

    150705-DSC_0078.JPG

    Controller: Proxmox VM - Home Assistant
    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

    1 Reply Last reply
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    • DrJeffD DrJeff

      I'm seriously thinking it skipping all of these and build a transformerless circuit directly to the board like a true in wall switch, Pete do you want to share this project. I've been playing with this for a little while but haven't had time to put it all together. I can point you to all the places but a board will need to be designed for the switch, that's almost where I'm at! 😀

      petewillP Offline
      petewillP Offline
      petewill
      Admin
      wrote on last edited by
      #37

      @DrJeff said:

      I'm seriously thinking it skipping all of these and build a transformerless circuit directly to the board like a true in wall switch, Pete do you want to share this project. I've been playing with this for a little while but haven't had time to put it all together. I can point you to all the places but a board will need to be designed for the switch, that's almost where I'm at! 😀

      That sounds great! I just don't know if I have the experience to do all that. I'm fine with soldering and following wiring diagrams but that's pretty much the limit to my knowledge. I have a couple other projects on the list before this one but I would be happy to help in any way I can. Also, how easy would it be for other people to replicate the finished product? I think it would be really cool if it could be easy enough for people to build themselves.

      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

      1 Reply Last reply
      0
      • Moshe LivneM Moshe Livne

        @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
        http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
        http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

        it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
        the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
        let me know what you think...

        petewillP Offline
        petewillP Offline
        petewill
        Admin
        wrote on last edited by
        #38

        @Moshe-Livne said:

        @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
        http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
        http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

        it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
        the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
        let me know what you think...

        Those look good! The only problem I potentially see is that it's meant for external use. I would love to find a universal transformer that could be used for everything without having to modify it. Good find though!

        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

        Moshe LivneM 1 Reply Last reply
        0
        • petewillP petewill

          @Moshe-Livne said:

          @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
          http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
          http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

          it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
          the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
          let me know what you think...

          Those look good! The only problem I potentially see is that it's meant for external use. I would love to find a universal transformer that could be used for everything without having to modify it. Good find though!

          Moshe LivneM Offline
          Moshe LivneM Offline
          Moshe Livne
          Hero Member
          wrote on last edited by
          #39

          @petewill Technically this is not true. The circuit inside the plug was made to be enclosed. Unlike other non brands I trust Meanwell. I have seen the insides of their LED transformers and a friend (that know much more then me) reviewed them as well for lights we built and they are excellent. Everything is always above spec. They are the reference when it comes to CC or CV transformers.

          1 Reply Last reply
          0
          • Moshe LivneM Moshe Livne

            @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
            http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
            http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

            it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
            the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
            let me know what you think...

            RJ_MakeR Offline
            RJ_MakeR Offline
            RJ_Make
            Hero Member
            wrote on last edited by
            #40

            @Moshe-Livne said:

            @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
            http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
            http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

            it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
            the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
            let me know what you think...

            I think that one would be a good candidate for some testing.

            RJ_Make

            RJ_MakeR 1 Reply Last reply
            0
            • petewillP Offline
              petewillP Offline
              petewill
              Admin
              wrote on last edited by
              #41

              @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

              My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

              I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

              I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

              Thanks for all the help!

              My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

              DidiD 1 Reply Last reply
              0
              • petewillP petewill

                @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

                My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

                I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

                I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

                Thanks for all the help!

                DidiD Offline
                DidiD Offline
                Didi
                wrote on last edited by
                #42

                @petewill said:

                @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

                I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

                if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                RJ_MakeR Moshe LivneM 2 Replies Last reply
                0
                • RJ_MakeR RJ_Make

                  @Moshe-Livne said:

                  @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                  http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                  http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                  it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                  the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                  let me know what you think...

                  I think that one would be a good candidate for some testing.

                  RJ_MakeR Offline
                  RJ_MakeR Offline
                  RJ_Make
                  Hero Member
                  wrote on last edited by
                  #43

                  @ServiceXp

                  Testing as in:

                  Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
                  Measure the heat it generates during full load (find something that can draw 1 amp).
                  Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

                  Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

                  If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

                  We really need a MySensors Micro solution here, but then there is the liability.....

                  RJ_Make

                  Moshe LivneM 1 Reply Last reply
                  0
                  • DidiD Didi

                    @petewill said:

                    @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

                    I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

                    RJ_MakeR Offline
                    RJ_MakeR Offline
                    RJ_Make
                    Hero Member
                    wrote on last edited by
                    #44

                    @Didi Would you mind pushing one to 1 amp for a while., and then 1.5 if possible. Just want to make sure the OCP activates before it goes up in smoke..

                    RJ_Make

                    1 Reply Last reply
                    0
                    • DidiD Didi

                      @petewill said:

                      @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

                      I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

                      Moshe LivneM Offline
                      Moshe LivneM Offline
                      Moshe Livne
                      Hero Member
                      wrote on last edited by
                      #45

                      @Didi Would you mind testing the meanwell ones as well? I would have but being on a small island at the end of the world is a problem sometimes. Don't mind buying a few for you for testing - I really would like to have both a reliable wall charger and a power supply I could use in a box without too much worry and the meanwell looks so promising....

                      1 Reply Last reply
                      0
                      • Moshe LivneM Moshe Livne

                        @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                        http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                        http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                        it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                        the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                        let me know what you think...

                        petewillP Offline
                        petewillP Offline
                        petewill
                        Admin
                        wrote on last edited by
                        #46

                        @Moshe-Livne said:

                        I am sure my meanwell supplier on aliexpress can get it for me at half price...

                        Do you have a link for this? I just tried searching and I couldn't find these one ebay or aliexpress.

                        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                        1 Reply Last reply
                        0
                        • rvendrameR Offline
                          rvendrameR Offline
                          rvendrame
                          Hero Member
                          wrote on last edited by
                          #47

                          Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                          Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                          Home Assistant / Vera Plus UI7
                          ESP8266 GW + mySensors 2.3.2
                          Alexa / Google Home

                          petewillP Moshe LivneM 2 Replies Last reply
                          0
                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #48

                            @rvendrame So did i on a 433mhz relay sold quite common here... it looked as this capacitor-resistor power supply as well.

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                            • rvendrameR rvendrame

                              Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                              Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                              petewillP Offline
                              petewillP Offline
                              petewill
                              Admin
                              wrote on last edited by
                              #49

                              @rvendrame said:

                              Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                              Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                              Interesting. Thanks for posting. I have very limited knowledge in this area so I'm learning a lot. I'm excited to get a good solution for this. It will be very useful for many things.

                              My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                              1 Reply Last reply
                              0
                              • rvendrameR rvendrame

                                Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                                Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                                Moshe LivneM Offline
                                Moshe LivneM Offline
                                Moshe Livne
                                Hero Member
                                wrote on last edited by Moshe Livne
                                #50

                                @rvendrame very interesting. The link mention only 100ma at most but I guess that they are using SSRs so don't face the problems we have with our relays. I wonder why there is no "off the shelf" unit like that. I would be a bit scared to construct something like that.

                                1 Reply Last reply
                                0
                                • RJ_MakeR RJ_Make

                                  @ServiceXp

                                  Testing as in:

                                  Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
                                  Measure the heat it generates during full load (find something that can draw 1 amp).
                                  Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

                                  Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

                                  If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

                                  We really need a MySensors Micro solution here, but then there is the liability.....

                                  Moshe LivneM Offline
                                  Moshe LivneM Offline
                                  Moshe Livne
                                  Hero Member
                                  wrote on last edited by
                                  #51

                                  @ServiceXp @petewill @Didi here is another one! http://www.farnell.com/datasheets/606238.pdf

                                  this one is reasonably smallish, has all the required protections. They are so well hidden....

                                  DidiD 1 Reply Last reply
                                  0
                                  • Moshe LivneM Moshe Livne

                                    @ServiceXp @petewill @Didi here is another one! http://www.farnell.com/datasheets/606238.pdf

                                    this one is reasonably smallish, has all the required protections. They are so well hidden....

                                    DidiD Offline
                                    DidiD Offline
                                    Didi
                                    wrote on last edited by
                                    #52

                                    @Moshe-Livne said:

                                    @ServiceXp @petewill @Didi here is another one!

                                    And pice is ok

                                    Found one at ebay:
                                    http://www.ebay.de/itm/5V-550mA-switching-power-supply-module-MYRRA-47122-PCB-mount-/301663807573?pt=LH_DefaultDomain_3&hash=item463c906855

                                    if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                                    1 Reply Last reply
                                    0
                                    • rvendrameR Offline
                                      rvendrameR Offline
                                      rvendrame
                                      Hero Member
                                      wrote on last edited by
                                      #53

                                      @Moshe-Livne , I believe there is no off the shell as if you dig in the details, you will see that the impedance of the consuming circuit ( arduino + radio + relay in our case) direct influence the overall performance of the capacitor/resistor model.

                                      Usually triacs consume less than relay (something between 10 and 50mA), and you can also control the bright of a light or speed of a motor, instead just turn them on or off.

                                      The downside, you need a snubber circuit as well as a zero-cross detection circuit. The snubber is also recomended for relays, though.

                                      So at the end you don't reduce the footprint or costs --- But triacs tend to last longer than relays, as no mechanical commutation occurs.

                                      Home Assistant / Vera Plus UI7
                                      ESP8266 GW + mySensors 2.3.2
                                      Alexa / Google Home

                                      DrJeffD 1 Reply Last reply
                                      0
                                      • rvendrameR rvendrame

                                        @Moshe-Livne , I believe there is no off the shell as if you dig in the details, you will see that the impedance of the consuming circuit ( arduino + radio + relay in our case) direct influence the overall performance of the capacitor/resistor model.

                                        Usually triacs consume less than relay (something between 10 and 50mA), and you can also control the bright of a light or speed of a motor, instead just turn them on or off.

                                        The downside, you need a snubber circuit as well as a zero-cross detection circuit. The snubber is also recomended for relays, though.

                                        So at the end you don't reduce the footprint or costs --- But triacs tend to last longer than relays, as no mechanical commutation occurs.

                                        DrJeffD Offline
                                        DrJeffD Offline
                                        DrJeff
                                        wrote on last edited by
                                        #54

                                        @rvendrame I'm right with you on all of this have been trying to do this for a couple months with no time right now. Actually it has been longer I was originally building all this for another system using XBees and then found it better to use esp8266 then said better yet use Mysensors so here we are! Transformer less is key at least I think so! Only problem no off the self builds.

                                        1 Reply Last reply
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                                        • scalzS Offline
                                          scalzS Offline
                                          scalz
                                          Hardware Contributor
                                          wrote on last edited by
                                          #55

                                          Hi,

                                          I found an application notes from enocean regarding power supplies design. I think it could be helpful, and good to remember, so I share the link.
                                          http://www.enocean.com/fileadmin/redaktion/pdf/app_notes/AN101_POWER_SUPPLY_LAYOUT_2015.pdf

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