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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • Moshe LivneM Moshe Livne

    @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
    http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
    http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

    it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
    the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
    let me know what you think...

    RJ_MakeR Offline
    RJ_MakeR Offline
    RJ_Make
    Hero Member
    wrote on last edited by
    #40

    @Moshe-Livne said:

    @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
    http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
    http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

    it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
    the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
    let me know what you think...

    I think that one would be a good candidate for some testing.

    RJ_Make

    RJ_MakeR 1 Reply Last reply
    0
    • petewillP Offline
      petewillP Offline
      petewill
      Admin
      wrote on last edited by
      #41

      @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

      My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

      I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

      I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

      Thanks for all the help!

      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

      DidiD 1 Reply Last reply
      0
      • petewillP petewill

        @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

        My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

        I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

        I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

        Thanks for all the help!

        DidiD Offline
        DidiD Offline
        Didi
        wrote on last edited by
        #42

        @petewill said:

        @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

        I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

        if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

        RJ_MakeR Moshe LivneM 2 Replies Last reply
        0
        • RJ_MakeR RJ_Make

          @Moshe-Livne said:

          @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
          http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
          http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

          it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
          the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
          let me know what you think...

          I think that one would be a good candidate for some testing.

          RJ_MakeR Offline
          RJ_MakeR Offline
          RJ_Make
          Hero Member
          wrote on last edited by
          #43

          @ServiceXp

          Testing as in:

          Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
          Measure the heat it generates during full load (find something that can draw 1 amp).
          Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

          Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

          If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

          We really need a MySensors Micro solution here, but then there is the liability.....

          RJ_Make

          Moshe LivneM 1 Reply Last reply
          0
          • DidiD Didi

            @petewill said:

            @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

            I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

            RJ_MakeR Offline
            RJ_MakeR Offline
            RJ_Make
            Hero Member
            wrote on last edited by
            #44

            @Didi Would you mind pushing one to 1 amp for a while., and then 1.5 if possible. Just want to make sure the OCP activates before it goes up in smoke..

            RJ_Make

            1 Reply Last reply
            0
            • DidiD Didi

              @petewill said:

              @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

              I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

              Moshe LivneM Offline
              Moshe LivneM Offline
              Moshe Livne
              Hero Member
              wrote on last edited by
              #45

              @Didi Would you mind testing the meanwell ones as well? I would have but being on a small island at the end of the world is a problem sometimes. Don't mind buying a few for you for testing - I really would like to have both a reliable wall charger and a power supply I could use in a box without too much worry and the meanwell looks so promising....

              1 Reply Last reply
              0
              • Moshe LivneM Moshe Livne

                @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                let me know what you think...

                petewillP Offline
                petewillP Offline
                petewill
                Admin
                wrote on last edited by
                #46

                @Moshe-Livne said:

                I am sure my meanwell supplier on aliexpress can get it for me at half price...

                Do you have a link for this? I just tried searching and I couldn't find these one ebay or aliexpress.

                My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                1 Reply Last reply
                0
                • rvendrameR Offline
                  rvendrameR Offline
                  rvendrame
                  Hero Member
                  wrote on last edited by
                  #47

                  Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                  Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                  Home Assistant / Vera Plus UI7
                  ESP8266 GW + mySensors 2.3.2
                  Alexa / Google Home

                  petewillP Moshe LivneM 2 Replies Last reply
                  0
                  • sundberg84S Offline
                    sundberg84S Offline
                    sundberg84
                    Hardware Contributor
                    wrote on last edited by
                    #48

                    @rvendrame So did i on a 433mhz relay sold quite common here... it looked as this capacitor-resistor power supply as well.

                    Controller: Proxmox VM - Home Assistant
                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                    1 Reply Last reply
                    0
                    • rvendrameR rvendrame

                      Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                      Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                      petewillP Offline
                      petewillP Offline
                      petewill
                      Admin
                      wrote on last edited by
                      #49

                      @rvendrame said:

                      Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                      Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                      Interesting. Thanks for posting. I have very limited knowledge in this area so I'm learning a lot. I'm excited to get a good solution for this. It will be very useful for many things.

                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                      1 Reply Last reply
                      0
                      • rvendrameR rvendrame

                        Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                        Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                        Moshe LivneM Offline
                        Moshe LivneM Offline
                        Moshe Livne
                        Hero Member
                        wrote on last edited by Moshe Livne
                        #50

                        @rvendrame very interesting. The link mention only 100ma at most but I guess that they are using SSRs so don't face the problems we have with our relays. I wonder why there is no "off the shelf" unit like that. I would be a bit scared to construct something like that.

                        1 Reply Last reply
                        0
                        • RJ_MakeR RJ_Make

                          @ServiceXp

                          Testing as in:

                          Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
                          Measure the heat it generates during full load (find something that can draw 1 amp).
                          Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

                          Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

                          If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

                          We really need a MySensors Micro solution here, but then there is the liability.....

                          Moshe LivneM Offline
                          Moshe LivneM Offline
                          Moshe Livne
                          Hero Member
                          wrote on last edited by
                          #51

                          @ServiceXp @petewill @Didi here is another one! http://www.farnell.com/datasheets/606238.pdf

                          this one is reasonably smallish, has all the required protections. They are so well hidden....

                          DidiD 1 Reply Last reply
                          0
                          • Moshe LivneM Moshe Livne

                            @ServiceXp @petewill @Didi here is another one! http://www.farnell.com/datasheets/606238.pdf

                            this one is reasonably smallish, has all the required protections. They are so well hidden....

                            DidiD Offline
                            DidiD Offline
                            Didi
                            wrote on last edited by
                            #52

                            @Moshe-Livne said:

                            @ServiceXp @petewill @Didi here is another one!

                            And pice is ok

                            Found one at ebay:
                            http://www.ebay.de/itm/5V-550mA-switching-power-supply-module-MYRRA-47122-PCB-mount-/301663807573?pt=LH_DefaultDomain_3&hash=item463c906855

                            if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                            1 Reply Last reply
                            0
                            • rvendrameR Offline
                              rvendrameR Offline
                              rvendrame
                              Hero Member
                              wrote on last edited by
                              #53

                              @Moshe-Livne , I believe there is no off the shell as if you dig in the details, you will see that the impedance of the consuming circuit ( arduino + radio + relay in our case) direct influence the overall performance of the capacitor/resistor model.

                              Usually triacs consume less than relay (something between 10 and 50mA), and you can also control the bright of a light or speed of a motor, instead just turn them on or off.

                              The downside, you need a snubber circuit as well as a zero-cross detection circuit. The snubber is also recomended for relays, though.

                              So at the end you don't reduce the footprint or costs --- But triacs tend to last longer than relays, as no mechanical commutation occurs.

                              Home Assistant / Vera Plus UI7
                              ESP8266 GW + mySensors 2.3.2
                              Alexa / Google Home

                              DrJeffD 1 Reply Last reply
                              0
                              • rvendrameR rvendrame

                                @Moshe-Livne , I believe there is no off the shell as if you dig in the details, you will see that the impedance of the consuming circuit ( arduino + radio + relay in our case) direct influence the overall performance of the capacitor/resistor model.

                                Usually triacs consume less than relay (something between 10 and 50mA), and you can also control the bright of a light or speed of a motor, instead just turn them on or off.

                                The downside, you need a snubber circuit as well as a zero-cross detection circuit. The snubber is also recomended for relays, though.

                                So at the end you don't reduce the footprint or costs --- But triacs tend to last longer than relays, as no mechanical commutation occurs.

                                DrJeffD Offline
                                DrJeffD Offline
                                DrJeff
                                wrote on last edited by
                                #54

                                @rvendrame I'm right with you on all of this have been trying to do this for a couple months with no time right now. Actually it has been longer I was originally building all this for another system using XBees and then found it better to use esp8266 then said better yet use Mysensors so here we are! Transformer less is key at least I think so! Only problem no off the self builds.

                                1 Reply Last reply
                                0
                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by
                                  #55

                                  Hi,

                                  I found an application notes from enocean regarding power supplies design. I think it could be helpful, and good to remember, so I share the link.
                                  http://www.enocean.com/fileadmin/redaktion/pdf/app_notes/AN101_POWER_SUPPLY_LAYOUT_2015.pdf

                                  1 Reply Last reply
                                  0
                                  • rvendrameR Offline
                                    rvendrameR Offline
                                    rvendrame
                                    Hero Member
                                    wrote on last edited by
                                    #56

                                    I'm currently studying this doc STEVAL-ILL004V1 AN2263 AppNote .pdf. I should prototype something over next week if family allows.

                                    Home Assistant / Vera Plus UI7
                                    ESP8266 GW + mySensors 2.3.2
                                    Alexa / Google Home

                                    1 Reply Last reply
                                    0
                                    • scalzS Offline
                                      scalzS Offline
                                      scalz
                                      Hardware Contributor
                                      wrote on last edited by
                                      #57

                                      Hi. interesting link, I will read it when I will have time. It looks like u2008 or u2010 which are obsolete now (I have some in stock, cheap on aliexpress) but I didn't know your ref. thanks

                                      1 Reply Last reply
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                                      • rvendrameR Offline
                                        rvendrameR Offline
                                        rvendrame
                                        Hero Member
                                        wrote on last edited by
                                        #58

                                        @scalz, I'm trying to porting the capacitor-resistor power supply concept from that doc to our mySensor world. Specially for 1-wire dimmer, as described in chapter 3.1.

                                        Home Assistant / Vera Plus UI7
                                        ESP8266 GW + mySensors 2.3.2
                                        Alexa / Google Home

                                        1 Reply Last reply
                                        0
                                        • scalzS Offline
                                          scalzS Offline
                                          scalz
                                          Hardware Contributor
                                          wrote on last edited by scalz
                                          #59

                                          @rvendrame : I tried something similar once. I didn't remember exactly how all was connected but with triac, in one wire, even if I was not toggling anything, I had brown reset at start (maybe I could find my schem). With two wire, I had no problem but a little flickering (zero cross detection done by arduino). Maybe it was that which restarted. Next, I did another test with mosfet pwm, in one wire config again. This time, it started ok, and as I was increasing pwm it restarted for pwm = 170-200 (I don't remember exactly) .But I jumped onto another project I am finishing.
                                          I will follow your results with interest as your link is interesting , and at my home it is one wire too.

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