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Safe In-Wall AC to DC Transformers??

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  • B Offline
    B Offline
    Bertb
    wrote on last edited by
    #161

    I managed to borrow a Megger (high voltage resistance measurement device). This weekend I will test the insulation of the MLK.
    The only drawback is that the Megger reaches to 1000 Volt.

    1 Reply Last reply
    0
    • rvendrameR Offline
      rvendrameR Offline
      rvendrame
      Hero Member
      wrote on last edited by
      #162

      @Moshe-Livne said:

      @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

      Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

      So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

      Home Assistant / Vera Plus UI7
      ESP8266 GW + mySensors 2.3.2
      Alexa / Google Home

      B 1 Reply Last reply
      0
      • DidiD Offline
        DidiD Offline
        Didi
        wrote on last edited by
        #163

        @rvendrame said:

        So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

        :thumbsup:

        if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

        1 Reply Last reply
        0
        • A Offline
          A Offline
          aproxx
          Hero Member
          wrote on last edited by aproxx
          #164

          I'm really happy to hear that these HLK power modules are considered to be safe. I've been using them for a few weeks already, but didn't have a clue what was inside (and whether they were ACTUALLY safe).

          One question regarding the varistor and PTC fuses though:
          Any reason (or specifications) why you chose those specific components? I've been looking for myself as well, but came up with slightly different components.

          Fuse1 and 2: PTC Resettable Fuses 250V 1A TRF250-1000

          Varistor1: [10D391K 10K391 390V varistor diameter 10mm AC 250V DC 320V]
          (http://www.aliexpress.com/item/Varistor-10D391K-10D-391K-VDR-10K391-Metal-voltage-dependent-resistor-50pcs-bag/1912418587.html)

          Varistor2: [5.5V Varistor original Varistor resistor]
          (http://www.aliexpress.com/item/SMD-1206-5-5V-Varistor-original-Varistor-resistor-100pcs-lot/32243046238.html)

          If anyone with a bit more experience could have some feedback on these components, that would be really really appreciated!!

          B 1 Reply Last reply
          1
          • rvendrameR rvendrame

            @Moshe-Livne said:

            @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

            Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

            So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

            B Offline
            B Offline
            Bertb
            wrote on last edited by
            #165

            @rvendrame said:

            @Moshe-Livne said:

            @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

            Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

            So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

            :+1:

            1 Reply Last reply
            0
            • A aproxx

              I'm really happy to hear that these HLK power modules are considered to be safe. I've been using them for a few weeks already, but didn't have a clue what was inside (and whether they were ACTUALLY safe).

              One question regarding the varistor and PTC fuses though:
              Any reason (or specifications) why you chose those specific components? I've been looking for myself as well, but came up with slightly different components.

              Fuse1 and 2: PTC Resettable Fuses 250V 1A TRF250-1000

              Varistor1: [10D391K 10K391 390V varistor diameter 10mm AC 250V DC 320V]
              (http://www.aliexpress.com/item/Varistor-10D391K-10D-391K-VDR-10K391-Metal-voltage-dependent-resistor-50pcs-bag/1912418587.html)

              Varistor2: [5.5V Varistor original Varistor resistor]
              (http://www.aliexpress.com/item/SMD-1206-5-5V-Varistor-original-Varistor-resistor-100pcs-lot/32243046238.html)

              If anyone with a bit more experience could have some feedback on these components, that would be really really appreciated!!

              B Offline
              B Offline
              Bertb
              wrote on last edited by
              #166

              @aproxx I would say that the 50 mA fuse is too weak. The HLK draws between 0.1 and 0.2 Amp and can surge 10 Amp. So, I think the 1A version is good for both situations input and output. The varistor is only good for the output.
              One thing to consider though. This is also chinese stuff ... is it really safe or are we introducing a new problem? :smile:

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              0
              • A Offline
                A Offline
                aproxx
                Hero Member
                wrote on last edited by
                #167

                @Bertb Aaah yes now I see. It does seem to draw much more peak current than I expected! Then I'll just use the same component as I'm using for Fuse 2.
                What do you mean by "The varistor is only good for the output."? You're using one as input and one as output in your diagram as well or am I missing something?

                And yes, I know this is Chinese stuff again.. But single (chinese) components never failed on me (until now). :smiley:

                B 1 Reply Last reply
                0
                • A aproxx

                  @Bertb Aaah yes now I see. It does seem to draw much more peak current than I expected! Then I'll just use the same component as I'm using for Fuse 2.
                  What do you mean by "The varistor is only good for the output."? You're using one as input and one as output in your diagram as well or am I missing something?

                  And yes, I know this is Chinese stuff again.. But single (chinese) components never failed on me (until now). :smiley:

                  B Offline
                  B Offline
                  Bertb
                  wrote on last edited by
                  #168

                  @aproxx The only varistor I see in your list is 5.5 Volt.

                  1 Reply Last reply
                  0
                  • A Offline
                    A Offline
                    aproxx
                    Hero Member
                    wrote on last edited by
                    #169

                    @Bertb I see what is getting both of us confused.
                    Apparently something was wrong in the link of my previous post, resulting in the 2nd varistor not being listed. So now your comment about the varistor only being good for the output makes sense as well. :smiley:
                    I've fixed the link of my post above!

                    B 1 Reply Last reply
                    0
                    • A aproxx

                      @Bertb I see what is getting both of us confused.
                      Apparently something was wrong in the link of my previous post, resulting in the 2nd varistor not being listed. So now your comment about the varistor only being good for the output makes sense as well. :smiley:
                      I've fixed the link of my post above!

                      B Offline
                      B Offline
                      Bertb
                      wrote on last edited by
                      #170

                      @aproxx This is a different kind of notation, but when I look the device up in de Bourns catalog, I see it is rated for 250 Vac. That should be good.

                      link text

                      1 Reply Last reply
                      0
                      • B Offline
                        B Offline
                        Bertb
                        wrote on last edited by
                        #171

                        Short update ... yesterday I asked or Chinese friends from Alie to send a HLK module to our test friend.
                        I also did an insulation test with 1000 Volt. The test shows more than 1000 MOhm between ac and dc. So far so good.

                        rvendrameR 1 Reply Last reply
                        2
                        • A Offline
                          A Offline
                          Atomfire
                          wrote on last edited by
                          #172

                          Not a big fan of soldering SMD components and I cannot find standard components, how essential is the 2nd fuse and varistor on the 5v side?

                          rvendrameR 1 Reply Last reply
                          0
                          • B Bertb

                            Short update ... yesterday I asked or Chinese friends from Alie to send a HLK module to our test friend.
                            I also did an insulation test with 1000 Volt. The test shows more than 1000 MOhm between ac and dc. So far so good.

                            rvendrameR Offline
                            rvendrameR Offline
                            rvendrame
                            Hero Member
                            wrote on last edited by
                            #173

                            @Bertb said:

                            Short update ... yesterday I asked or Chinese friends from Alie to send a HLK module to our test friend.
                            I also did an insulation test with 1000 Volt. The test shows more than 1000 MOhm between ac and dc. So far so good.

                            :+1:

                            Home Assistant / Vera Plus UI7
                            ESP8266 GW + mySensors 2.3.2
                            Alexa / Google Home

                            1 Reply Last reply
                            0
                            • A Atomfire

                              Not a big fan of soldering SMD components and I cannot find standard components, how essential is the 2nd fuse and varistor on the 5v side?

                              rvendrameR Offline
                              rvendrameR Offline
                              rvendrame
                              Hero Member
                              wrote on last edited by
                              #174

                              @Atomfire said:

                              Not a big fan of soldering SMD components and I cannot find standard components, how essential is the 2nd fuse and varistor on the 5v side?

                              We are trying to make it as safer as possible... Assuming such modules will stay in a wall box, very close to wires and/or other potential fireable materials, we should try to mitigate risks as much as possible.

                              As I mentioned above --- This is DIY, also means 'risk it yourself'. Don't tell your insurance company ;-)

                              Home Assistant / Vera Plus UI7
                              ESP8266 GW + mySensors 2.3.2
                              Alexa / Google Home

                              B 1 Reply Last reply
                              0
                              • rvendrameR rvendrame

                                @Atomfire said:

                                Not a big fan of soldering SMD components and I cannot find standard components, how essential is the 2nd fuse and varistor on the 5v side?

                                We are trying to make it as safer as possible... Assuming such modules will stay in a wall box, very close to wires and/or other potential fireable materials, we should try to mitigate risks as much as possible.

                                As I mentioned above --- This is DIY, also means 'risk it yourself'. Don't tell your insurance company ;-)

                                B Offline
                                B Offline
                                Bertb
                                wrote on last edited by Bertb
                                #175

                                @rvendrame said:

                                @Atomfire said:

                                Not a big fan of soldering SMD components and I cannot find standard components, how essential is the 2nd fuse and varistor on the 5v side?

                                We are trying to make it as safer as possible... Assuming such modules will stay in a wall box, very close to wires and/or other potential fireable materials, we should try to mitigate risks as much as possible.

                                As I mentioned above --- This is DIY, also means 'risk it yourself'. Don't tell your insurance company ;-)

                                That is why I prefer to use fuses that blow, like the ones I mentioned earlier.
                                The resettable fuses also get warm. Can't wait for the package from Conrad to arrive. I am dying to do some further testing.

                                With respect to the brave HLK ... it is on for some three days and it is stable.

                                rvendrameR 1 Reply Last reply
                                0
                                • B Bertb

                                  @rvendrame said:

                                  @Atomfire said:

                                  Not a big fan of soldering SMD components and I cannot find standard components, how essential is the 2nd fuse and varistor on the 5v side?

                                  We are trying to make it as safer as possible... Assuming such modules will stay in a wall box, very close to wires and/or other potential fireable materials, we should try to mitigate risks as much as possible.

                                  As I mentioned above --- This is DIY, also means 'risk it yourself'. Don't tell your insurance company ;-)

                                  That is why I prefer to use fuses that blow, like the ones I mentioned earlier.
                                  The resettable fuses also get warm. Can't wait for the package from Conrad to arrive. I am dying to do some further testing.

                                  With respect to the brave HLK ... it is on for some three days and it is stable.

                                  rvendrameR Offline
                                  rvendrameR Offline
                                  rvendrame
                                  Hero Member
                                  wrote on last edited by
                                  #176

                                  @Bertb said:

                                  That is why I prefer to use fuses that blow,

                                  In the other hand, you have to disassemble the wall box in order to reach regular fuses that eventually blow. So I tend to prefer PPTCs, at least for this 'discovery' phase.

                                  But it is just my personal preference.

                                  Home Assistant / Vera Plus UI7
                                  ESP8266 GW + mySensors 2.3.2
                                  Alexa / Google Home

                                  1 Reply Last reply
                                  0
                                  • petewillP Offline
                                    petewillP Offline
                                    petewill
                                    Admin
                                    wrote on last edited by
                                    #177

                                    Thanks everyone for the help! I don't know much about this stuff and I am grateful to you for all your contributions!

                                    I am starting to look at ebay for parts but I was wondering if it would be wise to wait a little longer before I order and more testing is performed? I am excited to start building but I don't want to do anything until it's safe. I know safe is a relative term so I guess I should say safe enough for you all to use in your houses. :)

                                    Thanks again!

                                    Pete

                                    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                    B 1 Reply Last reply
                                    0
                                    • petewillP petewill

                                      Thanks everyone for the help! I don't know much about this stuff and I am grateful to you for all your contributions!

                                      I am starting to look at ebay for parts but I was wondering if it would be wise to wait a little longer before I order and more testing is performed? I am excited to start building but I don't want to do anything until it's safe. I know safe is a relative term so I guess I should say safe enough for you all to use in your houses. :)

                                      Thanks again!

                                      Pete

                                      B Offline
                                      B Offline
                                      Bertb
                                      wrote on last edited by
                                      #178

                                      @petewill I think this is a wise decision.
                                      I liked the discussion on this thread, so I have to thank you too.

                                      Now it is waiting time. Waiting until the hlk-s arrive at the lab of the test guy.
                                      My Chinese friend said, the package is on its way.

                                      petewillP 1 Reply Last reply
                                      0
                                      • rvendrameR Offline
                                        rvendrameR Offline
                                        rvendrame
                                        Hero Member
                                        wrote on last edited by
                                        #179

                                        Mine is on the way too.

                                        Home Assistant / Vera Plus UI7
                                        ESP8266 GW + mySensors 2.3.2
                                        Alexa / Google Home

                                        1 Reply Last reply
                                        0
                                        • B Bertb

                                          @petewill I think this is a wise decision.
                                          I liked the discussion on this thread, so I have to thank you too.

                                          Now it is waiting time. Waiting until the hlk-s arrive at the lab of the test guy.
                                          My Chinese friend said, the package is on its way.

                                          petewillP Offline
                                          petewillP Offline
                                          petewill
                                          Admin
                                          wrote on last edited by
                                          #180

                                          @Bertb thanks, will do. The waiting is the hardest part :)

                                          My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                          1 Reply Last reply
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