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  3. Battery Sensor v 1.0 PCB

Battery Sensor v 1.0 PCB

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  • BSoftB Offline
    BSoftB Offline
    BSoft
    wrote on last edited by BSoft
    #11

    You will have to disable BOD fuses if you want to work below 2.4V.

    Please also take in account that using atmega328p below 2.4V will decrease operational frequency (below 8MHz).

    More details at this post: link text

    I still prefer to avoid any type of regulators.

    1 Reply Last reply
    0
    • A Offline
      A Offline
      a-lurker
      wrote on last edited by
      #12

      With a 4 MHz crystal it can run to near 1V8. See page 310 of the data sheet.

      The radio could run directly off the battery and the CPU and sensors off the inverter. That may be a good compromise as the radio draws the most amount of power?

      axillentA 1 Reply Last reply
      0
      • A a-lurker

        With a 4 MHz crystal it can run to near 1V8. See page 310 of the data sheet.

        The radio could run directly off the battery and the CPU and sensors off the inverter. That may be a good compromise as the radio draws the most amount of power?

        axillentA Offline
        axillentA Offline
        axillent
        Mod
        wrote on last edited by
        #13

        @a-lurker

        @a-lurker said:

        With a 4 MHz crystal it can run to near 1V8. See page 310 of the data sheet.

        crystal also need some power to operate
        running without crystal can help
        with mysensors battery board we decided to not use crystal
        MCU will run from internal RC 8MHz with CLDIV8 enabled
        etc. basic frequency 1MHz with ability to speed up to 8MHz on the fly

        The radio could run directly off the battery and the CPU and sensors off the inverter. That may be a good compromise as the radio draws the most amount of power?

        radio draws about 12mA at time of receive/transmit
        but while you thinking about battery life it is important to think not about current draw, but about power consumed
        the power is a function of current multiplied by time

        in this logic for example DS18B20 is very power consuming, because it needs a few mA for 750ms
        radio consumed 12mA but for shorter time
        MCU consumes less but for much longer time, and you need to understand it's average current consumption through the circle between sleep and active modes

        sense and drive

        A 1 Reply Last reply
        0
        • axillentA axillent

          @a-lurker

          @a-lurker said:

          With a 4 MHz crystal it can run to near 1V8. See page 310 of the data sheet.

          crystal also need some power to operate
          running without crystal can help
          with mysensors battery board we decided to not use crystal
          MCU will run from internal RC 8MHz with CLDIV8 enabled
          etc. basic frequency 1MHz with ability to speed up to 8MHz on the fly

          The radio could run directly off the battery and the CPU and sensors off the inverter. That may be a good compromise as the radio draws the most amount of power?

          radio draws about 12mA at time of receive/transmit
          but while you thinking about battery life it is important to think not about current draw, but about power consumed
          the power is a function of current multiplied by time

          in this logic for example DS18B20 is very power consuming, because it needs a few mA for 750ms
          radio consumed 12mA but for shorter time
          MCU consumes less but for much longer time, and you need to understand it's average current consumption through the circle between sleep and active modes

          A Offline
          A Offline
          a-lurker
          wrote on last edited by
          #14

          @axillent I'm in agreement.

          BSoftB 1 Reply Last reply
          0
          • clippermiamiC Offline
            clippermiamiC Offline
            clippermiami
            Hero Member
            wrote on last edited by
            #15

            I've found what may be the first problem with this unit. I have a combination temp/humidity/light sensor running on it, a known good sketch that works on other hardware. I added battery measurement support to it and it appears to work fine.

            This morning I noticed it had not updated Vera since 11:20 last night. This is the second time I've seen this so far but each time I start working on debugging it seems to start working. The common element is that it was sitting on a window sill in the kitchen so I could get easy access to measure the battery voltage and when I debug its on a counter in the family room. The difference is the kitchen is about 15 feet further away from the gateway! The path is no more obstructed in either room, there is essentially one wall between the gateway and the sensor remote.

            I have a scramble-wired 5v version running for test and it reports everywhere in the house. The PCB version fails in the bedroom, again about 20 feet further from the gateway than the family room. I've changed radios so it doesn't appear to be just a weak radio.

            I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

            I'm also trying a radio with the external SMA antenna and found that, as one might expect, it works at considerable distance, in this case over 100 feet down the street, through the concrete block external house walls.

            I removed the radio from the PCB socket and put it on a cable about 8 inches long to get away from the ground plane and that does NOT appear to have made any difference. However, if I hold the unit up over my head at arms length the gateway does get the update.

            Can anyone comment on your experience with the basic NRF24L01 radio modules in terms of range from the gateway, obstructions in the path, etc. Any opinion on the likelihood of a ground plane problem?

            Also FYI, I've been monitoring the battery voltage externally and in the past 36 hours the battery voltage has dropped 0.04v. This is without making any changes to reduce drain such as cutting the LEDs, using the Low Power Library, etc. I expect that running the LP library and making the other changes, the CR123 should have excellent battery life.

            BSoftB 1 Reply Last reply
            0
            • A a-lurker

              @axillent I'm in agreement.

              BSoftB Offline
              BSoftB Offline
              BSoft
              wrote on last edited by
              #16

              @a-lurker said:

              @axillent I'm in agreement.

              Me too, excellent clarification! :)

              1 Reply Last reply
              0
              • clippermiamiC clippermiami

                I've found what may be the first problem with this unit. I have a combination temp/humidity/light sensor running on it, a known good sketch that works on other hardware. I added battery measurement support to it and it appears to work fine.

                This morning I noticed it had not updated Vera since 11:20 last night. This is the second time I've seen this so far but each time I start working on debugging it seems to start working. The common element is that it was sitting on a window sill in the kitchen so I could get easy access to measure the battery voltage and when I debug its on a counter in the family room. The difference is the kitchen is about 15 feet further away from the gateway! The path is no more obstructed in either room, there is essentially one wall between the gateway and the sensor remote.

                I have a scramble-wired 5v version running for test and it reports everywhere in the house. The PCB version fails in the bedroom, again about 20 feet further from the gateway than the family room. I've changed radios so it doesn't appear to be just a weak radio.

                I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

                I'm also trying a radio with the external SMA antenna and found that, as one might expect, it works at considerable distance, in this case over 100 feet down the street, through the concrete block external house walls.

                I removed the radio from the PCB socket and put it on a cable about 8 inches long to get away from the ground plane and that does NOT appear to have made any difference. However, if I hold the unit up over my head at arms length the gateway does get the update.

                Can anyone comment on your experience with the basic NRF24L01 radio modules in terms of range from the gateway, obstructions in the path, etc. Any opinion on the likelihood of a ground plane problem?

                Also FYI, I've been monitoring the battery voltage externally and in the past 36 hours the battery voltage has dropped 0.04v. This is without making any changes to reduce drain such as cutting the LEDs, using the Low Power Library, etc. I expect that running the LP library and making the other changes, the CR123 should have excellent battery life.

                BSoftB Offline
                BSoftB Offline
                BSoft
                wrote on last edited by BSoft
                #17

                @clippermiami said:

                I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

                I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
                On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

                As a test, please use the capacitor workaround and check if problem still occurs.

                clippermiamiC 2 Replies Last reply
                0
                • BSoftB BSoft

                  @clippermiami said:

                  I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

                  I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
                  On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

                  As a test, please use the capacitor workaround and check if problem still occurs.

                  clippermiamiC Offline
                  clippermiamiC Offline
                  clippermiami
                  Hero Member
                  wrote on last edited by
                  #18

                  @BSoft Thanks. I'll try jumping around the up-regulator and see if that helps

                  BSoftB 1 Reply Last reply
                  0
                  • clippermiamiC clippermiami

                    @BSoft Thanks. I'll try jumping around the up-regulator and see if that helps

                    BSoftB Offline
                    BSoftB Offline
                    BSoft
                    wrote on last edited by
                    #19

                    @clippermiami
                    You can still use the step-up, connect the capacitor in parallel between VCCout (regulator) and ground.

                    Or better, connect the capacitor between VCC-GND on the NRF24 (the closest you get to nRF24 is better).

                    If you still get transmission problems and if possible, bypass the step-up and keep the capacitor on and check again.

                    clippermiamiC 1 Reply Last reply
                    0
                    • BSoftB BSoft

                      @clippermiami said:

                      I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

                      I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
                      On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

                      As a test, please use the capacitor workaround and check if problem still occurs.

                      clippermiamiC Offline
                      clippermiamiC Offline
                      clippermiami
                      Hero Member
                      wrote on last edited by
                      #20

                      @BSoft I jumpered around the up-regulator and it didn't make any difference, I still cannot get updates from the kitchen, about 30 feet and one wall from the gateway. So far the only thing that has made a difference is the NRF with the SMA antenna.

                      1 Reply Last reply
                      0
                      • BSoftB BSoft

                        @clippermiami
                        You can still use the step-up, connect the capacitor in parallel between VCCout (regulator) and ground.

                        Or better, connect the capacitor between VCC-GND on the NRF24 (the closest you get to nRF24 is better).

                        If you still get transmission problems and if possible, bypass the step-up and keep the capacitor on and check again.

                        clippermiamiC Offline
                        clippermiamiC Offline
                        clippermiami
                        Hero Member
                        wrote on last edited by
                        #21

                        @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                        BSoftB 1 Reply Last reply
                        0
                        • BSoftB Offline
                          BSoftB Offline
                          BSoft
                          wrote on last edited by
                          #22

                          Ok, since sma antenna is more power demanding and works ok, maybe capacitor isn't solution.

                          But i get better than 30 feet on zigzag antenna, maybe you have a not so perfect pcb unit (nRF). It is nice and residue clean?

                          clippermiamiC 1 Reply Last reply
                          0
                          • BSoftB BSoft

                            Ok, since sma antenna is more power demanding and works ok, maybe capacitor isn't solution.

                            But i get better than 30 feet on zigzag antenna, maybe you have a not so perfect pcb unit (nRF). It is nice and residue clean?

                            clippermiamiC Offline
                            clippermiamiC Offline
                            clippermiami
                            Hero Member
                            wrote on last edited by
                            #23

                            @BSoft I've tried several different ones, theyt all look clean, no "gunk" or anything. I even tried taking it off the board and putting it on a extension cable, same results.Yeah, 30 feet seems a bit of a drag :)

                            john

                            1 Reply Last reply
                            0
                            • clippermiamiC clippermiami

                              @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                              BSoftB Offline
                              BSoftB Offline
                              BSoft
                              wrote on last edited by
                              #24

                              @clippermiami said:

                              @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                              Yes it is!

                              Sorry i wasn't aware of 4.7uF presence.

                              You could add more since it as been reported as better (220µF), check here: link text

                              clippermiamiC 1 Reply Last reply
                              0
                              • BSoftB BSoft

                                @clippermiami said:

                                @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                                Yes it is!

                                Sorry i wasn't aware of 4.7uF presence.

                                You could add more since it as been reported as better (220µF), check here: link text

                                clippermiamiC Offline
                                clippermiamiC Offline
                                clippermiami
                                Hero Member
                                wrote on last edited by
                                #25

                                @BSoft Interesting discussion. Bottom line seem to be that 4.7 uF doesn't do much, the more the merrier then.

                                1 Reply Last reply
                                0
                                • Z Offline
                                  Z Offline
                                  Zeph
                                  Hero Member
                                  wrote on last edited by
                                  #26

                                  It's not just about capacity, it's about using a capacitor with low ESR.

                                  1 Reply Last reply
                                  0
                                  • Z Offline
                                    Z Offline
                                    Zeph
                                    Hero Member
                                    wrote on last edited by
                                    #27

                                    Are you trying different orientations of the antenna? While I've not seen any spec's for the cheap module antenna ("7" shape or zigzag), I think I recall seeing reference to a pattern with two peak lobes and two nulls for another nRF24L01+ or nRF51822 based module. It's unlikely that the antenna is omnidirectional. (I don't know if the antenna also has polarization issues, another possibility).

                                    clippermiamiC 1 Reply Last reply
                                    0
                                    • Z Zeph

                                      Are you trying different orientations of the antenna? While I've not seen any spec's for the cheap module antenna ("7" shape or zigzag), I think I recall seeing reference to a pattern with two peak lobes and two nulls for another nRF24L01+ or nRF51822 based module. It's unlikely that the antenna is omnidirectional. (I don't know if the antenna also has polarization issues, another possibility).

                                      clippermiamiC Offline
                                      clippermiamiC Offline
                                      clippermiami
                                      Hero Member
                                      wrote on last edited by
                                      #28

                                      @Zeph I changed orientation buy door of "incidentally" , I held the unit up over my head to see if I got updates and I did, more often than just sitting on the counter but still not all the time. In this case the antennas would have been vertical rather than horizontal. Puzzling to be sure.

                                      1 Reply Last reply
                                      0
                                      • axillentA Offline
                                        axillentA Offline
                                        axillent
                                        Mod
                                        wrote on last edited by
                                        #29

                                        about capacitor for radio. Attached you can see picture from one of my successful project
                                        capacitor is tantalum 22uF soldered directly to pins of the module, from the side of module PCB
                                        you can see capacitor as a small yellow box on top of the 8 pin radio connector
                                        фото111.JPG

                                        sense and drive

                                        clippermiamiC 1 Reply Last reply
                                        0
                                        • axillentA axillent

                                          about capacitor for radio. Attached you can see picture from one of my successful project
                                          capacitor is tantalum 22uF soldered directly to pins of the module, from the side of module PCB
                                          you can see capacitor as a small yellow box on top of the 8 pin radio connector
                                          фото111.JPG

                                          clippermiamiC Offline
                                          clippermiamiC Offline
                                          clippermiami
                                          Hero Member
                                          wrote on last edited by
                                          #30

                                          @axillent Do you have a feel for the range of this rig? If this is the answer I'll get the capacitor and mod every radio :)

                                          My Gateway has the SMA antenna on it and is less than 30 feet, and one interior wall, from the sensor and it doesn't work. When I bring the sensor to within about 10-12 feet it works every time but out at 20+ feet it fails almost every time. Its hard to believe that there is so little range

                                          I've tried a number of things:
                                          (a) several different radios - no change
                                          (b) remove the radio and place it on a 8 inch cable to get away from the ground plane - no change;
                                          (c) jumpered around the up-regulator (i.e. everything direct connected to battery) - no change;
                                          (d) radio with SMA antenna - works every time but the battery consumption goes through the roof. In 12 hours with the SMA antenna the battery dropped 0.12 V versus 0.04 V in 24 hours with the regular radio. The AMP on the antenna version consumes a lot of juice.

                                          Puzzlement :)

                                          axillentA 1 Reply Last reply
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