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Battery Sensor v 1.0 PCB

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  • clippermiamiC clippermiami

    I've found what may be the first problem with this unit. I have a combination temp/humidity/light sensor running on it, a known good sketch that works on other hardware. I added battery measurement support to it and it appears to work fine.

    This morning I noticed it had not updated Vera since 11:20 last night. This is the second time I've seen this so far but each time I start working on debugging it seems to start working. The common element is that it was sitting on a window sill in the kitchen so I could get easy access to measure the battery voltage and when I debug its on a counter in the family room. The difference is the kitchen is about 15 feet further away from the gateway! The path is no more obstructed in either room, there is essentially one wall between the gateway and the sensor remote.

    I have a scramble-wired 5v version running for test and it reports everywhere in the house. The PCB version fails in the bedroom, again about 20 feet further from the gateway than the family room. I've changed radios so it doesn't appear to be just a weak radio.

    I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

    I'm also trying a radio with the external SMA antenna and found that, as one might expect, it works at considerable distance, in this case over 100 feet down the street, through the concrete block external house walls.

    I removed the radio from the PCB socket and put it on a cable about 8 inches long to get away from the ground plane and that does NOT appear to have made any difference. However, if I hold the unit up over my head at arms length the gateway does get the update.

    Can anyone comment on your experience with the basic NRF24L01 radio modules in terms of range from the gateway, obstructions in the path, etc. Any opinion on the likelihood of a ground plane problem?

    Also FYI, I've been monitoring the battery voltage externally and in the past 36 hours the battery voltage has dropped 0.04v. This is without making any changes to reduce drain such as cutting the LEDs, using the Low Power Library, etc. I expect that running the LP library and making the other changes, the CR123 should have excellent battery life.

    BSoftB Offline
    BSoftB Offline
    BSoft
    wrote on last edited by BSoft
    #17

    @clippermiami said:

    I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

    I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
    On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

    As a test, please use the capacitor workaround and check if problem still occurs.

    clippermiamiC 2 Replies Last reply
    0
    • BSoftB BSoft

      @clippermiami said:

      I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

      I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
      On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

      As a test, please use the capacitor workaround and check if problem still occurs.

      clippermiamiC Offline
      clippermiamiC Offline
      clippermiami
      Hero Member
      wrote on last edited by
      #18

      @BSoft Thanks. I'll try jumping around the up-regulator and see if that helps

      BSoftB 1 Reply Last reply
      0
      • clippermiamiC clippermiami

        @BSoft Thanks. I'll try jumping around the up-regulator and see if that helps

        BSoftB Offline
        BSoftB Offline
        BSoft
        wrote on last edited by
        #19

        @clippermiami
        You can still use the step-up, connect the capacitor in parallel between VCCout (regulator) and ground.

        Or better, connect the capacitor between VCC-GND on the NRF24 (the closest you get to nRF24 is better).

        If you still get transmission problems and if possible, bypass the step-up and keep the capacitor on and check again.

        clippermiamiC 1 Reply Last reply
        0
        • BSoftB BSoft

          @clippermiami said:

          I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

          I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
          On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

          As a test, please use the capacitor workaround and check if problem still occurs.

          clippermiamiC Offline
          clippermiamiC Offline
          clippermiami
          Hero Member
          wrote on last edited by
          #20

          @BSoft I jumpered around the up-regulator and it didn't make any difference, I still cannot get updates from the kitchen, about 30 feet and one wall from the gateway. So far the only thing that has made a difference is the NRF with the SMA antenna.

          1 Reply Last reply
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          • BSoftB BSoft

            @clippermiami
            You can still use the step-up, connect the capacitor in parallel between VCCout (regulator) and ground.

            Or better, connect the capacitor between VCC-GND on the NRF24 (the closest you get to nRF24 is better).

            If you still get transmission problems and if possible, bypass the step-up and keep the capacitor on and check again.

            clippermiamiC Offline
            clippermiamiC Offline
            clippermiami
            Hero Member
            wrote on last edited by
            #21

            @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

            BSoftB 1 Reply Last reply
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            • BSoftB Offline
              BSoftB Offline
              BSoft
              wrote on last edited by
              #22

              Ok, since sma antenna is more power demanding and works ok, maybe capacitor isn't solution.

              But i get better than 30 feet on zigzag antenna, maybe you have a not so perfect pcb unit (nRF). It is nice and residue clean?

              clippermiamiC 1 Reply Last reply
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              • BSoftB BSoft

                Ok, since sma antenna is more power demanding and works ok, maybe capacitor isn't solution.

                But i get better than 30 feet on zigzag antenna, maybe you have a not so perfect pcb unit (nRF). It is nice and residue clean?

                clippermiamiC Offline
                clippermiamiC Offline
                clippermiami
                Hero Member
                wrote on last edited by
                #23

                @BSoft I've tried several different ones, theyt all look clean, no "gunk" or anything. I even tried taking it off the board and putting it on a extension cable, same results.Yeah, 30 feet seems a bit of a drag :)

                john

                1 Reply Last reply
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                • clippermiamiC clippermiami

                  @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                  BSoftB Offline
                  BSoftB Offline
                  BSoft
                  wrote on last edited by
                  #24

                  @clippermiami said:

                  @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                  Yes it is!

                  Sorry i wasn't aware of 4.7uF presence.

                  You could add more since it as been reported as better (220µF), check here: link text

                  clippermiamiC 1 Reply Last reply
                  0
                  • BSoftB BSoft

                    @clippermiami said:

                    @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                    Yes it is!

                    Sorry i wasn't aware of 4.7uF presence.

                    You could add more since it as been reported as better (220µF), check here: link text

                    clippermiamiC Offline
                    clippermiamiC Offline
                    clippermiami
                    Hero Member
                    wrote on last edited by
                    #25

                    @BSoft Interesting discussion. Bottom line seem to be that 4.7 uF doesn't do much, the more the merrier then.

                    1 Reply Last reply
                    0
                    • Z Offline
                      Z Offline
                      Zeph
                      Hero Member
                      wrote on last edited by
                      #26

                      It's not just about capacity, it's about using a capacitor with low ESR.

                      1 Reply Last reply
                      0
                      • Z Offline
                        Z Offline
                        Zeph
                        Hero Member
                        wrote on last edited by
                        #27

                        Are you trying different orientations of the antenna? While I've not seen any spec's for the cheap module antenna ("7" shape or zigzag), I think I recall seeing reference to a pattern with two peak lobes and two nulls for another nRF24L01+ or nRF51822 based module. It's unlikely that the antenna is omnidirectional. (I don't know if the antenna also has polarization issues, another possibility).

                        clippermiamiC 1 Reply Last reply
                        0
                        • Z Zeph

                          Are you trying different orientations of the antenna? While I've not seen any spec's for the cheap module antenna ("7" shape or zigzag), I think I recall seeing reference to a pattern with two peak lobes and two nulls for another nRF24L01+ or nRF51822 based module. It's unlikely that the antenna is omnidirectional. (I don't know if the antenna also has polarization issues, another possibility).

                          clippermiamiC Offline
                          clippermiamiC Offline
                          clippermiami
                          Hero Member
                          wrote on last edited by
                          #28

                          @Zeph I changed orientation buy door of "incidentally" , I held the unit up over my head to see if I got updates and I did, more often than just sitting on the counter but still not all the time. In this case the antennas would have been vertical rather than horizontal. Puzzling to be sure.

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                          • axillentA Offline
                            axillentA Offline
                            axillent
                            Mod
                            wrote on last edited by
                            #29

                            about capacitor for radio. Attached you can see picture from one of my successful project
                            capacitor is tantalum 22uF soldered directly to pins of the module, from the side of module PCB
                            you can see capacitor as a small yellow box on top of the 8 pin radio connector
                            фото111.JPG

                            sense and drive

                            clippermiamiC 1 Reply Last reply
                            0
                            • axillentA axillent

                              about capacitor for radio. Attached you can see picture from one of my successful project
                              capacitor is tantalum 22uF soldered directly to pins of the module, from the side of module PCB
                              you can see capacitor as a small yellow box on top of the 8 pin radio connector
                              фото111.JPG

                              clippermiamiC Offline
                              clippermiamiC Offline
                              clippermiami
                              Hero Member
                              wrote on last edited by
                              #30

                              @axillent Do you have a feel for the range of this rig? If this is the answer I'll get the capacitor and mod every radio :)

                              My Gateway has the SMA antenna on it and is less than 30 feet, and one interior wall, from the sensor and it doesn't work. When I bring the sensor to within about 10-12 feet it works every time but out at 20+ feet it fails almost every time. Its hard to believe that there is so little range

                              I've tried a number of things:
                              (a) several different radios - no change
                              (b) remove the radio and place it on a 8 inch cable to get away from the ground plane - no change;
                              (c) jumpered around the up-regulator (i.e. everything direct connected to battery) - no change;
                              (d) radio with SMA antenna - works every time but the battery consumption goes through the roof. In 12 hours with the SMA antenna the battery dropped 0.12 V versus 0.04 V in 24 hours with the regular radio. The AMP on the antenna version consumes a lot of juice.

                              Puzzlement :)

                              axillentA 1 Reply Last reply
                              0
                              • clippermiamiC clippermiami

                                @axillent Do you have a feel for the range of this rig? If this is the answer I'll get the capacitor and mod every radio :)

                                My Gateway has the SMA antenna on it and is less than 30 feet, and one interior wall, from the sensor and it doesn't work. When I bring the sensor to within about 10-12 feet it works every time but out at 20+ feet it fails almost every time. Its hard to believe that there is so little range

                                I've tried a number of things:
                                (a) several different radios - no change
                                (b) remove the radio and place it on a 8 inch cable to get away from the ground plane - no change;
                                (c) jumpered around the up-regulator (i.e. everything direct connected to battery) - no change;
                                (d) radio with SMA antenna - works every time but the battery consumption goes through the roof. In 12 hours with the SMA antenna the battery dropped 0.12 V versus 0.04 V in 24 hours with the regular radio. The AMP on the antenna version consumes a lot of juice.

                                Puzzlement :)

                                axillentA Offline
                                axillentA Offline
                                axillent
                                Mod
                                wrote on last edited by
                                #31

                                @clippermiami My distances are not too long, Just measured - this particular device is ranged 5m with one wall on the way to gateway
                                you have to distinguish radio with SMA **without **PA&LNA and radio **with **SMA and with PA&LNA
                                last one have an additional chip to amplify radio signal both way

                                radio without PA & LNA with SMA can sometimes be worse comparing to radio with PCB antenna
                                it depends on how well external antenna is aligned by frequency and impedance

                                List of your actions have radio channel tuning missed

                                sense and drive

                                clippermiamiC 1 Reply Last reply
                                0
                                • axillentA axillent

                                  @clippermiami My distances are not too long, Just measured - this particular device is ranged 5m with one wall on the way to gateway
                                  you have to distinguish radio with SMA **without **PA&LNA and radio **with **SMA and with PA&LNA
                                  last one have an additional chip to amplify radio signal both way

                                  radio without PA & LNA with SMA can sometimes be worse comparing to radio with PCB antenna
                                  it depends on how well external antenna is aligned by frequency and impedance

                                  List of your actions have radio channel tuning missed

                                  clippermiamiC Offline
                                  clippermiamiC Offline
                                  clippermiami
                                  Hero Member
                                  wrote on last edited by clippermiami
                                  #32

                                  @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                  You distance is similar to mine, about 4.5-5 meters with one wall and it works. Beyond that NADA :)

                                  axillentA 1 Reply Last reply
                                  0
                                  • clippermiamiC clippermiami

                                    @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                    You distance is similar to mine, about 4.5-5 meters with one wall and it works. Beyond that NADA :)

                                    axillentA Offline
                                    axillentA Offline
                                    axillent
                                    Mod
                                    wrote on last edited by axillent
                                    #33

                                    @clippermiami

                                    @clippermiami said:

                                    @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                    works and works the best way are different things, If you live far from big cities probably it make no sense.
                                    Otherwise it is recommended to run network scan from RF24 examples to find less busy channel at your location.

                                    sense and drive

                                    clippermiamiC 1 Reply Last reply
                                    0
                                    • axillentA axillent

                                      @clippermiami

                                      @clippermiami said:

                                      @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                      works and works the best way are different things, If you live far from big cities probably it make no sense.
                                      Otherwise it is recommended to run network scan from RF24 examples to find less busy channel at your location.

                                      clippermiamiC Offline
                                      clippermiamiC Offline
                                      clippermiami
                                      Hero Member
                                      wrote on last edited by
                                      #34

                                      @axillent The wireless channel is the one thing I hadn't investigated as yet so i will. I suppose it could be congested around here.

                                      1 Reply Last reply
                                      0
                                      • clippermiamiC Offline
                                        clippermiamiC Offline
                                        clippermiami
                                        Hero Member
                                        wrote on last edited by
                                        #35

                                        I ran the scanner but got page after page of:

                                             RF24/examples/scanner/
                                        
                                             Scanning all available frequencies...Scan completed.
                                             Scanning all available frequencies...Scan completed.
                                             Scanning all available frequencies...Scan completed.
                                             Scanning all available frequencies...Scan completed.
                                        

                                        My radio is configured exactly as described although I will admit i just loaded the sketch to the sensor board and ran it on there rather than set up a special build just for that.
                                        :

                                        axillentA 1 Reply Last reply
                                        0
                                        • clippermiamiC clippermiami

                                          I ran the scanner but got page after page of:

                                               RF24/examples/scanner/
                                          
                                               Scanning all available frequencies...Scan completed.
                                               Scanning all available frequencies...Scan completed.
                                               Scanning all available frequencies...Scan completed.
                                               Scanning all available frequencies...Scan completed.
                                          

                                          My radio is configured exactly as described although I will admit i just loaded the sketch to the sensor board and ran it on there rather than set up a special build just for that.
                                          :

                                          axillentA Offline
                                          axillentA Offline
                                          axillent
                                          Mod
                                          wrote on last edited by hek
                                          #36

                                          @clippermiami do not knew why but there are a few versions of this example
                                          try this one

                                          sorry, do not knew how to insert a code here

                                          /*
                                           Copyright (C) 2011 James Coliz, Jr. <maniacbug@ymail.com>
                                           Copyright (c) 2012 Greg Copeland
                                          
                                           This program is free software; you can redistribute it and/or
                                           modify it under the terms of the GNU General Public License
                                           version 2 as published by the Free Software Foundation.
                                           */
                                          
                                          /**
                                           * Channel scanner
                                           *
                                           * Example to detect interference on the various channels available.
                                           * This is a good diagnostic tool to check whether you're picking a
                                           * good channel for your application.
                                           *
                                           * Inspired by cpixip.
                                           * See http://arduino.cc/forum/index.php/topic,54795.0.html
                                           */
                                          
                                          #include <SPI.h>
                                          #include "RF24.h"
                                          #include "printf.h"
                                          
                                          // Only display active frequencies
                                          static const bool activeOnly = true ;
                                          
                                          //
                                          // Hardware configuration
                                          //
                                          
                                          // Set up nRF24L01 radio on SPI bus plus pins 8 & 9
                                          
                                          RF24 radio(9,10);
                                          
                                          //
                                          // Channel info
                                          //
                                          
                                          const short num_channels = 128;
                                          short values[num_channels];
                                          uint8_t signalMeter[55] ;
                                          
                                          //
                                          // Setup
                                          //
                                          
                                          void setup(void)
                                          {
                                            //
                                            // Print preamble
                                            //
                                          
                                            Serial.begin(115200);
                                            printf_begin();
                                            printf("\n\rRF24/examples/scanner/\n\r");
                                          
                                            //
                                            // Setup and configure rf radio
                                            //
                                          
                                            radio.begin();
                                            radio.powerUp() ;
                                            radio.setAutoAck(false);
                                          
                                            // Get into standby mode
                                            radio.openReadingPipe( 0, 0xFFFFFFFFFFULL ) ;
                                            //  radio.setDataRate( RF24_250KBPS ) ; // may fallback to 1Mbps
                                            radio.setDataRate( RF24_1MBPS ) ; // may fallback to 1Mbps
                                            radio.startListening() ;
                                            radio.stopListening() ;
                                          }
                                          
                                          //
                                          // Loop
                                          //
                                          void loop(void)
                                          {
                                            // Clear measurement values
                                            memset( values, 0x00, num_channels ) ;
                                            printf( "Scanning all available frequencies..." ) ;
                                          
                                            // Repeatedly scan multiple channels
                                            for( int channel=0 ; channel < num_channels; channel++ ) {
                                              radio.setChannel( channel ) ;
                                          
                                              // Amplify the signal based on carrier bandwidth
                                              int ampFactor ;
                                              for( int amp=0; amp <= 300; amp++ ) {
                                                // Alternate data rates
                                                ampFactor = amp%3 ;
                                                switch( ampFactor ) {
                                                case 0:
                                          	radio.setDataRate( RF24_250KBPS ) ;
                                          	break ;
                                          
                                                case 1:
                                          	radio.setDataRate( RF24_1MBPS ) ;
                                          	break ;
                                          
                                                default:
                                          	radio.setDataRate( RF24_2MBPS ) ;
                                          	break ;
                                                }
                                          
                                                // Listen for carrier
                                                ampFactor++ ;
                                                radio.startListening() ;
                                                delayMicroseconds( 6 - ampFactor ) ;
                                                radio.stopListening() ;
                                          
                                                // Was carrier detected? If so, signal level based on bandwidth
                                                if( radio.testRPD() ) {
                                          	values[channel] += ampFactor ;
                                                }
                                              }
                                            }
                                          
                                            // Now display our results
                                            printf( "Scan completed.\r\n" ) ;
                                            for( int channel=0 ; channel < num_channels; channel++ ) {
                                              if( !activeOnly || (activeOnly && values[channel] > 0) ) {
                                                memset( signalMeter, '*', min( values[channel], 54 ) ) ;
                                                signalMeter[min(values[channel], 54)] = 0x00 ;
                                                printf( "%03d (%4dMhz): %02d - %s\r\n",
                                          	      channel,
                                          	      2400+channel,
                                          	      values[channel],
                                          	      signalMeter ) ;
                                          
                                                // Reset the scanned value since its already beend displayed
                                                values[channel] = 0 ;
                                              }
                                            }
                                          }
                                          
                                          // vim:ai:cin:sts=2 sw=2 ft=cpp
                                          

                                          sense and drive

                                          clippermiamiC 1 Reply Last reply
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