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  3. MySensors micro step-up module revision 1.0

MySensors micro step-up module revision 1.0

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  • bjornhallbergB bjornhallberg

    @marceltrapman I'd be willing to give it a try, but the most immediate hurdle is finding the right capacitors and inductor. Finding small quantities cheaply has proven more hopeless than soldering. And the components you get on Ebay, could you ever trust them? Ceramic caps in the uF range turned out to be more expensive than I had anticipated etc etc ... therefore ... you'd be hard pressed to do it yourself for less than $5. Not to mention the work. Plus you have the 5V option that I never considered.

    @axillent That is some crazy small chip! Just out of curiosity, where did you buy that soldering iron (because I need a new one as well, sigh).

    axillentA Offline
    axillentA Offline
    axillent
    Mod
    wrote on last edited by axillent
    #7

    @bjornhallberg

    @axillent That is some crazy small chip! Just out of curiosity, where did you buy that soldering iron (because I need a new one as well, sigh).

    I purchased it at local store
    surprisingly some goods are cheaper to buy locally than from ebay or ali
    it is a complete soldering station at a value of about $90
    фото.JPG

    sense and drive

    1 Reply Last reply
    0
    • axillentA axillent

      Through a discussion on the forum we found a potential interest to the step-up module with excellent battery saving capabilities
      We decided to present to you such a module
      It is actually same technology as will be used for MySensors Battery board, but it allows to choose any other board for your battery operated project.
      Module is using one of the best in class chip with hight efficiency and low quiescent current, this allows to run your device for longer time
      Module is designed with standard 2.54 pitch connector, can be easily connected using dupon wires
      Output voltage can be selected by switch 3.3V or 5V
      As power source you can use:

      • for 3.3V output - 1-2 alkaline, 1-3 NiMh/NiCd or solar up to 3.3V
      • for 5V - 1-3 alkaline, 1-4 NiMh/NiCd or solar up to 5V

      100mA output for 3.3V or 70mA for 5V are at minimum guaranteed

      Size is just 15x15mm

      Estimated retail price before shipping cost is $5
      Anyone interested?

      Prototype is on photo fully tested

      Untitled.jpg
      фото 12.JPG
      фото 1.JPG
      фото 2.JPG

      YveauxY Offline
      YveauxY Offline
      Yveaux
      Mod
      wrote on last edited by
      #8

      @axillent Did you do some measurements on the stability of the supply when powering an Arduino + radio?

      http://yveaux.blogspot.nl

      axillentA 1 Reply Last reply
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      • YveauxY Yveaux

        @axillent Did you do some measurements on the stability of the supply when powering an Arduino + radio?

        axillentA Offline
        axillentA Offline
        axillent
        Mod
        wrote on last edited by
        #9

        @Yveaux what kind of stability you are interested in?
        the output voltage will be stable while the source is able to source at a level above 0.7V

        sense and drive

        YveauxY 1 Reply Last reply
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        • axillentA axillent

          @Yveaux what kind of stability you are interested in?
          the output voltage will be stable while the source is able to source at a level above 0.7V

          YveauxY Offline
          YveauxY Offline
          Yveaux
          Mod
          wrote on last edited by
          #10

          @axillent There was a lot of discussion in another thread about radio troubles caused by fluctuations in power supply. Performance could be improved significantly by adding a capacitor to the supply of the radio. It would be nice if the whole could be powered by just this module, without requiring extra capacitors.
          So, please do some tests with a radio connected running a mysensors sketch with your step-up module (or maybe the whole board once you connect the radio) and compare the results to when directly powered from batteries (without step-up). The range and amount of lost packets should be comparable.

          http://yveaux.blogspot.nl

          axillentA 1 Reply Last reply
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          • YveauxY Yveaux

            @axillent There was a lot of discussion in another thread about radio troubles caused by fluctuations in power supply. Performance could be improved significantly by adding a capacitor to the supply of the radio. It would be nice if the whole could be powered by just this module, without requiring extra capacitors.
            So, please do some tests with a radio connected running a mysensors sketch with your step-up module (or maybe the whole board once you connect the radio) and compare the results to when directly powered from batteries (without step-up). The range and amount of lost packets should be comparable.

            axillentA Offline
            axillentA Offline
            axillent
            Mod
            wrote on last edited by axillent
            #11

            @Yveaux
            the need of the capacitor for radio is depends on how long are the wires (or PCB tracks) from power source to radio

            my step-up module have a sufficient capacitor (good quality low ESR X7R) on the output
            if wires will be not long there will be no need of an additional capacitor
            otherwise an additional capacitor need to be soldered close to radio

            on Battery board I add a second capacitor for unquestionable performance

            sense and drive

            1 Reply Last reply
            0
            • axillentA axillent

              Through a discussion on the forum we found a potential interest to the step-up module with excellent battery saving capabilities
              We decided to present to you such a module
              It is actually same technology as will be used for MySensors Battery board, but it allows to choose any other board for your battery operated project.
              Module is using one of the best in class chip with hight efficiency and low quiescent current, this allows to run your device for longer time
              Module is designed with standard 2.54 pitch connector, can be easily connected using dupon wires
              Output voltage can be selected by switch 3.3V or 5V
              As power source you can use:

              • for 3.3V output - 1-2 alkaline, 1-3 NiMh/NiCd or solar up to 3.3V
              • for 5V - 1-3 alkaline, 1-4 NiMh/NiCd or solar up to 5V

              100mA output for 3.3V or 70mA for 5V are at minimum guaranteed

              Size is just 15x15mm

              Estimated retail price before shipping cost is $5
              Anyone interested?

              Prototype is on photo fully tested

              Untitled.jpg
              фото 12.JPG
              фото 1.JPG
              фото 2.JPG

              B Offline
              B Offline
              Bandra
              wrote on last edited by
              #12

              @axillent Looks like a much-needed part for our battery sensors. Is there any chance of moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

              axillentA 1 Reply Last reply
              0
              • greglG Offline
                greglG Offline
                gregl
                Hero Member
                wrote on last edited by
                #13

                @Bandra said:

                moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                Wow..Nice! Nice fingernails too...i could never photo mine...all chewed up!!! ;-)

                With respect to the capacitior for the radio - i saw @axillent you are soldering a tantalum cap directly to the radio - i really like that method!
                http://forum.mysensors.org/topic/185/battery-sensor-v-1-0-pcb/29

                Alex - i guess this chip cannot output both 3.3 and 5V at the same time, so would it be possible to have a module with two of these chips each one at 3.3 and the other at 5v ??
                -Then it can be used for 5v sensors/devices.

                Greg

                axillentA 1 Reply Last reply
                0
                • Z Offline
                  Z Offline
                  Zeph
                  Hero Member
                  wrote on last edited by
                  #14

                  What is the chip used?

                  axillentA 1 Reply Last reply
                  0
                  • Z Zeph

                    What is the chip used?

                    axillentA Offline
                    axillentA Offline
                    axillent
                    Mod
                    wrote on last edited by
                    #15

                    @Zeph it is the same as for Battery board - tps61222. It has lowest quiescent current on the market

                    sense and drive

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                    0
                    • BSoftB Offline
                      BSoftB Offline
                      BSoft
                      wrote on last edited by
                      #16

                      @axillent said:

                      tps61222

                      In the past i was thinking on TPS78233. The idea was solder it on a pro mini board, then i think it could be difficult to solder something too small and quit the idea :D

                      1 Reply Last reply
                      0
                      • B Bandra

                        @axillent Looks like a much-needed part for our battery sensors. Is there any chance of moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                        axillentA Offline
                        axillentA Offline
                        axillent
                        Mod
                        wrote on last edited by
                        #17

                        @Bandra

                        @Bandra said:

                        @axillent Looks like a much-needed part for our battery sensors. Is there any chance of moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                        unfortunately there is no standard convention of this type. It is hard to match all different needs
                        input and output connectors are a generic tradeoff

                        sense and drive

                        1 Reply Last reply
                        0
                        • greglG gregl

                          @Bandra said:

                          moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                          Wow..Nice! Nice fingernails too...i could never photo mine...all chewed up!!! ;-)

                          With respect to the capacitior for the radio - i saw @axillent you are soldering a tantalum cap directly to the radio - i really like that method!
                          http://forum.mysensors.org/topic/185/battery-sensor-v-1-0-pcb/29

                          Alex - i guess this chip cannot output both 3.3 and 5V at the same time, so would it be possible to have a module with two of these chips each one at 3.3 and the other at 5v ??
                          -Then it can be used for 5v sensors/devices.

                          Greg

                          axillentA Offline
                          axillentA Offline
                          axillent
                          Mod
                          wrote on last edited by
                          #18

                          @gregl

                          @gregl said:

                          Alex - i guess this chip cannot output both 3.3 and 5V at the same time, so would it be possible to have a module with two of these chips each one at 3.3 and the other at 5v ??
                          -Then it can be used for 5v sensors/devices.

                          current draw from the battery is a multiplication from the stepup ratio
                          this means that current draw from the buttery with 5V output is 1.5 times higher comparing to 3.3V with the same current on the output
                          also current on the output much less depends on the voltage etc. MCU will draw 1-5mA regardless (with some extend) the VCC voltage
                          this leads into conclusion that as lower VCC used as better will be battery life

                          In my opinion 2.4V will be even more optimal for Battery board, but it is much more convenient to have 3.3V

                          While you need 5V you need to choose:

                          • best choice is to find all needed components able to work from 3.3V. For example PIR sensor is usually run from 4.5-20V. But there is no problem to purchase PIR running from 0.7-6V
                          • least optimal choice is to select 5V as a basic operation. This way you can use cheap LDO (like XC6206P332MR) to source radio

                          having two channels in stepup as you requested will double cost because you will need double number of components

                          and you always can use two universal modules simultaneously, one configured to 3.3V and other to 5V

                          sense and drive

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                          • RJ_MakeR Offline
                            RJ_MakeR Offline
                            RJ_Make
                            Hero Member
                            wrote on last edited by
                            #19

                            Interested.. any ETA?

                            RJ_Make

                            hekH 1 Reply Last reply
                            0
                            • RJ_MakeR RJ_Make

                              Interested.. any ETA?

                              hekH Offline
                              hekH Offline
                              hek
                              Admin
                              wrote on last edited by
                              #20

                              @ServiceXp

                              A sample has been ordered from factory. When Alexander is back from vacation we'll verify and order production. A wild guess 1-1.5 month.

                              1 Reply Last reply
                              0
                              • axillentA Offline
                                axillentA Offline
                                axillent
                                Mod
                                wrote on last edited by axillent
                                #21

                                I'm finally back from a long trip
                                Sorry to be silent

                                Seeed stepup boards are awaiting me at home.
                                Just need to run final performance tests
                                фото 2-12.JPG фото 1-15.JPG

                                sense and drive

                                bjornhallbergB 1 Reply Last reply
                                2
                                • axillentA axillent

                                  I'm finally back from a long trip
                                  Sorry to be silent

                                  Seeed stepup boards are awaiting me at home.
                                  Just need to run final performance tests
                                  фото 2-12.JPG фото 1-15.JPG

                                  bjornhallbergB Offline
                                  bjornhallbergB Offline
                                  bjornhallberg
                                  Hero Member
                                  wrote on last edited by
                                  #22

                                  @axillent Fantastic! But they will come pre-soldered I hope :P

                                  axillentA 1 Reply Last reply
                                  0
                                  • bjornhallbergB bjornhallberg

                                    @axillent Fantastic! But they will come pre-soldered I hope :P

                                    axillentA Offline
                                    axillentA Offline
                                    axillent
                                    Mod
                                    wrote on last edited by
                                    #23

                                    @bjornhallberg yes sure
                                    this is for so called engineering samples

                                    sense and drive

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                                    • T Offline
                                      T Offline
                                      Tibus
                                      wrote on last edited by
                                      #24

                                      wich inductor do you use for this chip. Your inductor seems verry small!

                                      1 Reply Last reply
                                      0
                                      • J Offline
                                        J Offline
                                        johnr
                                        wrote on last edited by johnr
                                        #25

                                        How far away are these today?

                                        1 Reply Last reply
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