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  3. MySensors micro step-up module revision 1.0

MySensors micro step-up module revision 1.0

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  • axillentA axillent

    Through a discussion on the forum we found a potential interest to the step-up module with excellent battery saving capabilities
    We decided to present to you such a module
    It is actually same technology as will be used for MySensors Battery board, but it allows to choose any other board for your battery operated project.
    Module is using one of the best in class chip with hight efficiency and low quiescent current, this allows to run your device for longer time
    Module is designed with standard 2.54 pitch connector, can be easily connected using dupon wires
    Output voltage can be selected by switch 3.3V or 5V
    As power source you can use:

    • for 3.3V output - 1-2 alkaline, 1-3 NiMh/NiCd or solar up to 3.3V
    • for 5V - 1-3 alkaline, 1-4 NiMh/NiCd or solar up to 5V

    100mA output for 3.3V or 70mA for 5V are at minimum guaranteed

    Size is just 15x15mm

    Estimated retail price before shipping cost is $5
    Anyone interested?

    Prototype is on photo fully tested

    Untitled.jpg
    фото 12.JPG
    фото 1.JPG
    фото 2.JPG

    YveauxY Offline
    YveauxY Offline
    Yveaux
    Mod
    wrote on last edited by
    #8

    @axillent Did you do some measurements on the stability of the supply when powering an Arduino + radio?

    http://yveaux.blogspot.nl

    axillentA 1 Reply Last reply
    0
    • YveauxY Yveaux

      @axillent Did you do some measurements on the stability of the supply when powering an Arduino + radio?

      axillentA Offline
      axillentA Offline
      axillent
      Mod
      wrote on last edited by
      #9

      @Yveaux what kind of stability you are interested in?
      the output voltage will be stable while the source is able to source at a level above 0.7V

      sense and drive

      YveauxY 1 Reply Last reply
      0
      • axillentA axillent

        @Yveaux what kind of stability you are interested in?
        the output voltage will be stable while the source is able to source at a level above 0.7V

        YveauxY Offline
        YveauxY Offline
        Yveaux
        Mod
        wrote on last edited by
        #10

        @axillent There was a lot of discussion in another thread about radio troubles caused by fluctuations in power supply. Performance could be improved significantly by adding a capacitor to the supply of the radio. It would be nice if the whole could be powered by just this module, without requiring extra capacitors.
        So, please do some tests with a radio connected running a mysensors sketch with your step-up module (or maybe the whole board once you connect the radio) and compare the results to when directly powered from batteries (without step-up). The range and amount of lost packets should be comparable.

        http://yveaux.blogspot.nl

        axillentA 1 Reply Last reply
        0
        • YveauxY Yveaux

          @axillent There was a lot of discussion in another thread about radio troubles caused by fluctuations in power supply. Performance could be improved significantly by adding a capacitor to the supply of the radio. It would be nice if the whole could be powered by just this module, without requiring extra capacitors.
          So, please do some tests with a radio connected running a mysensors sketch with your step-up module (or maybe the whole board once you connect the radio) and compare the results to when directly powered from batteries (without step-up). The range and amount of lost packets should be comparable.

          axillentA Offline
          axillentA Offline
          axillent
          Mod
          wrote on last edited by axillent
          #11

          @Yveaux
          the need of the capacitor for radio is depends on how long are the wires (or PCB tracks) from power source to radio

          my step-up module have a sufficient capacitor (good quality low ESR X7R) on the output
          if wires will be not long there will be no need of an additional capacitor
          otherwise an additional capacitor need to be soldered close to radio

          on Battery board I add a second capacitor for unquestionable performance

          sense and drive

          1 Reply Last reply
          0
          • axillentA axillent

            Through a discussion on the forum we found a potential interest to the step-up module with excellent battery saving capabilities
            We decided to present to you such a module
            It is actually same technology as will be used for MySensors Battery board, but it allows to choose any other board for your battery operated project.
            Module is using one of the best in class chip with hight efficiency and low quiescent current, this allows to run your device for longer time
            Module is designed with standard 2.54 pitch connector, can be easily connected using dupon wires
            Output voltage can be selected by switch 3.3V or 5V
            As power source you can use:

            • for 3.3V output - 1-2 alkaline, 1-3 NiMh/NiCd or solar up to 3.3V
            • for 5V - 1-3 alkaline, 1-4 NiMh/NiCd or solar up to 5V

            100mA output for 3.3V or 70mA for 5V are at minimum guaranteed

            Size is just 15x15mm

            Estimated retail price before shipping cost is $5
            Anyone interested?

            Prototype is on photo fully tested

            Untitled.jpg
            фото 12.JPG
            фото 1.JPG
            фото 2.JPG

            B Offline
            B Offline
            Bandra
            wrote on last edited by
            #12

            @axillent Looks like a much-needed part for our battery sensors. Is there any chance of moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

            axillentA 1 Reply Last reply
            0
            • greglG Offline
              greglG Offline
              gregl
              Hero Member
              wrote on last edited by
              #13

              @Bandra said:

              moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

              Wow..Nice! Nice fingernails too...i could never photo mine...all chewed up!!! ;-)

              With respect to the capacitior for the radio - i saw @axillent you are soldering a tantalum cap directly to the radio - i really like that method!
              http://forum.mysensors.org/topic/185/battery-sensor-v-1-0-pcb/29

              Alex - i guess this chip cannot output both 3.3 and 5V at the same time, so would it be possible to have a module with two of these chips each one at 3.3 and the other at 5v ??
              -Then it can be used for 5v sensors/devices.

              Greg

              axillentA 1 Reply Last reply
              0
              • Z Offline
                Z Offline
                Zeph
                Hero Member
                wrote on last edited by
                #14

                What is the chip used?

                axillentA 1 Reply Last reply
                0
                • Z Zeph

                  What is the chip used?

                  axillentA Offline
                  axillentA Offline
                  axillent
                  Mod
                  wrote on last edited by
                  #15

                  @Zeph it is the same as for Battery board - tps61222. It has lowest quiescent current on the market

                  sense and drive

                  1 Reply Last reply
                  0
                  • BSoftB Offline
                    BSoftB Offline
                    BSoft
                    wrote on last edited by
                    #16

                    @axillent said:

                    tps61222

                    In the past i was thinking on TPS78233. The idea was solder it on a pro mini board, then i think it could be difficult to solder something too small and quit the idea :D

                    1 Reply Last reply
                    0
                    • B Bandra

                      @axillent Looks like a much-needed part for our battery sensors. Is there any chance of moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                      axillentA Offline
                      axillentA Offline
                      axillent
                      Mod
                      wrote on last edited by
                      #17

                      @Bandra

                      @Bandra said:

                      @axillent Looks like a much-needed part for our battery sensors. Is there any chance of moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                      unfortunately there is no standard convention of this type. It is hard to match all different needs
                      input and output connectors are a generic tradeoff

                      sense and drive

                      1 Reply Last reply
                      0
                      • greglG gregl

                        @Bandra said:

                        moving the pins together to emulate the current step converter in the store? Ie, having three pins in a row: Vout GND Vin. This makes it a drop-in replacement for the existing part.

                        Wow..Nice! Nice fingernails too...i could never photo mine...all chewed up!!! ;-)

                        With respect to the capacitior for the radio - i saw @axillent you are soldering a tantalum cap directly to the radio - i really like that method!
                        http://forum.mysensors.org/topic/185/battery-sensor-v-1-0-pcb/29

                        Alex - i guess this chip cannot output both 3.3 and 5V at the same time, so would it be possible to have a module with two of these chips each one at 3.3 and the other at 5v ??
                        -Then it can be used for 5v sensors/devices.

                        Greg

                        axillentA Offline
                        axillentA Offline
                        axillent
                        Mod
                        wrote on last edited by
                        #18

                        @gregl

                        @gregl said:

                        Alex - i guess this chip cannot output both 3.3 and 5V at the same time, so would it be possible to have a module with two of these chips each one at 3.3 and the other at 5v ??
                        -Then it can be used for 5v sensors/devices.

                        current draw from the battery is a multiplication from the stepup ratio
                        this means that current draw from the buttery with 5V output is 1.5 times higher comparing to 3.3V with the same current on the output
                        also current on the output much less depends on the voltage etc. MCU will draw 1-5mA regardless (with some extend) the VCC voltage
                        this leads into conclusion that as lower VCC used as better will be battery life

                        In my opinion 2.4V will be even more optimal for Battery board, but it is much more convenient to have 3.3V

                        While you need 5V you need to choose:

                        • best choice is to find all needed components able to work from 3.3V. For example PIR sensor is usually run from 4.5-20V. But there is no problem to purchase PIR running from 0.7-6V
                        • least optimal choice is to select 5V as a basic operation. This way you can use cheap LDO (like XC6206P332MR) to source radio

                        having two channels in stepup as you requested will double cost because you will need double number of components

                        and you always can use two universal modules simultaneously, one configured to 3.3V and other to 5V

                        sense and drive

                        1 Reply Last reply
                        0
                        • RJ_MakeR Offline
                          RJ_MakeR Offline
                          RJ_Make
                          Hero Member
                          wrote on last edited by
                          #19

                          Interested.. any ETA?

                          RJ_Make

                          hekH 1 Reply Last reply
                          0
                          • RJ_MakeR RJ_Make

                            Interested.. any ETA?

                            hekH Offline
                            hekH Offline
                            hek
                            Admin
                            wrote on last edited by
                            #20

                            @ServiceXp

                            A sample has been ordered from factory. When Alexander is back from vacation we'll verify and order production. A wild guess 1-1.5 month.

                            1 Reply Last reply
                            0
                            • axillentA Offline
                              axillentA Offline
                              axillent
                              Mod
                              wrote on last edited by axillent
                              #21

                              I'm finally back from a long trip
                              Sorry to be silent

                              Seeed stepup boards are awaiting me at home.
                              Just need to run final performance tests
                              фото 2-12.JPG фото 1-15.JPG

                              sense and drive

                              bjornhallbergB 1 Reply Last reply
                              2
                              • axillentA axillent

                                I'm finally back from a long trip
                                Sorry to be silent

                                Seeed stepup boards are awaiting me at home.
                                Just need to run final performance tests
                                фото 2-12.JPG фото 1-15.JPG

                                bjornhallbergB Offline
                                bjornhallbergB Offline
                                bjornhallberg
                                Hero Member
                                wrote on last edited by
                                #22

                                @axillent Fantastic! But they will come pre-soldered I hope :P

                                axillentA 1 Reply Last reply
                                0
                                • bjornhallbergB bjornhallberg

                                  @axillent Fantastic! But they will come pre-soldered I hope :P

                                  axillentA Offline
                                  axillentA Offline
                                  axillent
                                  Mod
                                  wrote on last edited by
                                  #23

                                  @bjornhallberg yes sure
                                  this is for so called engineering samples

                                  sense and drive

                                  1 Reply Last reply
                                  0
                                  • T Offline
                                    T Offline
                                    Tibus
                                    wrote on last edited by
                                    #24

                                    wich inductor do you use for this chip. Your inductor seems verry small!

                                    1 Reply Last reply
                                    0
                                    • J Offline
                                      J Offline
                                      johnr
                                      wrote on last edited by johnr
                                      #25

                                      How far away are these today?

                                      1 Reply Last reply
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