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💬 Battery Powered Sensors

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  • E evb

    @mfalkvidd
    Ok, the first point is all about the image with the mention N/C
    (see https://forum.mysensors.org/topic/4796/battery-powered-sensors/232)
    We didn't know why this was set on the image.
    Now we do: there were or are pro mini's, if you desolder the voltage regulator, the mentioned VCC hole is not connected anymore.
    --> if you have a pro mini where this is the case, you can't use anymore the usb-to-ttl programmer like that because the pro mini won't be powered on anymore by the VCC of your programmer. You must connect the VCC pin of the programmer with a wire to the other VCC hole.
    --> in the other case, like mine pro mini version, no problem, the VCC hole at the right is still connected.

    The second point is all about the struggle to change/adapt/update existing site articles with updated/corrected/extended information :-)
    I see that most site articles have the submenu 'Related Content'. In most articles this is empty. Can't we use that to link to forum topics with more information, I mean forum topics with a great deal of explanation or real world examples.
    So that the reader has directly more information to read on the subject, without to be obliged to read hundreds of forum topics before finding the ones with adequate information.
    For example I started with the pro mini, because mentioned in the site article, but today I'm aware that this was maybe not the way to go...
    An example of such a forum topic is : https://forum.mysensors.org/topic/2067/my-slim-2aa-battery-node.

    mfalkviddM Offline
    mfalkviddM Offline
    mfalkvidd
    Mod
    wrote on last edited by
    #246

    Thanks @evb. I have added the content:
    1e7e3f54-9b88-4110-a3ce-3974d84395cf-image.png

    As for the related content, I am not aware of any way to affect that part. To my knowledge, each page links to its own forum thread. For the battery page, it links to the forum thread we are currently posting in.

    1 Reply Last reply
    1
    • E evb

      Meanwhile I found following forum topic : https://forum.mysensors.org/topic/2067/my-slim-2aa-battery-node. Thanks @m26872 :-)

      @mfalkvidd, I insist ;-) , if modifying these 'official' site articles turns out to be so difficult, can't a new section not be added like for example 'User experiences' or 'Advanced use' or 'Real world examples' or ... ?
      Now we are obliged to read through hours of forum topics, hoping to find more information somewhere.
      On one hand, this is of course instructive, but on the other hand it also wastes a lot of time looking for answers.
      If we already had a starting list of some topics from experienced users, the learning curve would already be smaller.

      I started my battery crusade months ago by ordering some Arduino Pro Mini's from our Chinese supplier AliExpress following the official site article.
      Because I could not obtain the given consumption of current, I began to search further.
      Today after hours of searching and reading on the forum, I realize that this choice was actually not the right one.
      I probably had better ordered the custom PCB from @m26872 and used a barebone 328P, or a Moteino or a Canique or...

      As far as the current of my pro mini is concerned, I'm stuck at a minimum of 133µA.

      • pro mini without power led and power regulator
      • refused using the MiniCore packet to 1.8V BOD and 1MHz internal
        • board : ATmega328
        • clock : internal 1 MHz
        • BOD : BOD 1.8V
        • EEPROM : EEPROM retained
        • Variant : 328P / 328PA
        • Bootloader : Yes (UART0)
      • only one open or closed contact on pin D3 with external pull-up of 1M ohm
      • radio is a RFM69HW
      • sketch is using the mysensors sleep function with interrupt wake up (MySensors lib version 2.3.2).

      To test if it was the radio module not completely sleeping and causing this consumption, I tested the same on a other pro mini (no power led and no power regulator, same refusing), without any external hardware, using the LowPower sketch from https://andreasrohner.at/posts/Electronics/How-to-modify-an-Arduino-Pro-Mini-clone-for-low-power-consumption/
      ==>same measurement : 133µA
      So the radio module is not the raison!

      So what is the cause of this higher consumption?
      The quality of the Chinese clone boards?
      Or is there still external hardware on the board consuming some current? The external crystal still present for example?

      Pro mini schematics.jpg

      On the pro mini, there is a led connected to the SCK pin. I think that will add an extra of +-1mA when the radio is active?
      But it has nothing to do with the sleep current of 133µA...

      YveauxY Offline
      YveauxY Offline
      Yveaux
      Mod
      wrote on last edited by
      #247

      @evb said in 💬 Battery Powered Sensors:

      As far as the current of my pro mini is concerned, I'm stuck at a minimum of 133µA.

      So how low do you want to go? The original article mentions 120uA, so you seem to be pretty close to that value.

      http://yveaux.blogspot.nl

      E 1 Reply Last reply
      1
      • YveauxY Yveaux

        @evb said in 💬 Battery Powered Sensors:

        As far as the current of my pro mini is concerned, I'm stuck at a minimum of 133µA.

        So how low do you want to go? The original article mentions 120uA, so you seem to be pretty close to that value.

        E Offline
        E Offline
        evb
        wrote on last edited by
        #248

        @Yveaux, after your comment, I did a search on '120' and you are right, it is even mentioned at the beginning of the article! :astonished:
        I think I was to focused on the table of the Radio Power Consumption and on the forum topic https://forum.mysensors.org/topic/2067/my-slim-2aa-battery-node with a sleep consumption of:
        The Sleep Mode Power Consumption
        I measured the sleep mode current draw to be 1.5uA when it's set to interrupt wake up and 5.8uA when it's set to timer wake up.

        So the 133 µA is indeed very close to the 120µA mentioned!
        So my node is functioning in the wanted consumption range, nothing wrong! :-)
        Thanks.

        1 Reply Last reply
        1
        • mfalkviddM Offline
          mfalkviddM Offline
          mfalkvidd
          Mod
          wrote on last edited by mfalkvidd
          #249

          one of the eternal problems with documentation: There is always something missing that should be added, but there is also always too much information for someone to read and comprehend.

          1 Reply Last reply
          0
          • mfalkviddM Offline
            mfalkviddM Offline
            mfalkvidd
            Mod
            wrote on last edited by
            #250

            hek kindly explained to me how the related content works. Google generates it based on their magic. So that's why I was unable to find out how to affect it.
            018ACF73-A5F4-46A1-9051-7513E4A9AF8E.png

            E 1 Reply Last reply
            0
            • mfalkviddM mfalkvidd

              hek kindly explained to me how the related content works. Google generates it based on their magic. So that's why I was unable to find out how to affect it.
              018ACF73-A5F4-46A1-9051-7513E4A9AF8E.png

              E Offline
              E Offline
              evb
              wrote on last edited by
              #251

              @mfalkvidd, thanks for searching this out :-)
              So it is not really usable as a new section for linking adequate forum topics.

              Can we add then a new section called for example 'More (advanced) information' and put there more information for users wanting more (advanced) information? It can be extra text information or here for example a link to a advanced useful forum topic like I already mentioned.

              What do you think about it?
              My intention is to let others avoid the mistake I have made.
              If we can provide some targeted links to topics that go deeper on the (basic) content of the article, then that is a win-win situation. The user gets his information and new ideas faster and the topic starter gets recognition for his work :-)
              As a user and certainly a beginner, it is sometimes overwhelming to search the forum and to distinguish useful topics from unusable ones.

              mfalkviddM 1 Reply Last reply
              1
              • E evb

                @mfalkvidd, thanks for searching this out :-)
                So it is not really usable as a new section for linking adequate forum topics.

                Can we add then a new section called for example 'More (advanced) information' and put there more information for users wanting more (advanced) information? It can be extra text information or here for example a link to a advanced useful forum topic like I already mentioned.

                What do you think about it?
                My intention is to let others avoid the mistake I have made.
                If we can provide some targeted links to topics that go deeper on the (basic) content of the article, then that is a win-win situation. The user gets his information and new ideas faster and the topic starter gets recognition for his work :-)
                As a user and certainly a beginner, it is sometimes overwhelming to search the forum and to distinguish useful topics from unusable ones.

                mfalkviddM Offline
                mfalkviddM Offline
                mfalkvidd
                Mod
                wrote on last edited by
                #252

                @evb yes, adding a new section is easy. I’ll add one when I’m not on mobile.

                1 Reply Last reply
                0
                • mfalkviddM Offline
                  mfalkviddM Offline
                  mfalkvidd
                  Mod
                  wrote on last edited by
                  #253

                  New section added

                  1 Reply Last reply
                  3
                  • A Offline
                    A Offline
                    APL2017
                    wrote on last edited by
                    #254

                    Does enabled myDebug and some Serial.print statements (with serial port disconnected) affect power consumption of the node?

                    E skywatchS 2 Replies Last reply
                    1
                    • A APL2017

                      Does enabled myDebug and some Serial.print statements (with serial port disconnected) affect power consumption of the node?

                      E Offline
                      E Offline
                      evb
                      wrote on last edited by
                      #255

                      @APL2017 I have no hard evidence, but logically this will take a little more processor time, so a little more power consumption.
                      But in my opinion, this is going to be negligible as long as you don't have thousands of lines with serial.print statements.

                      1 Reply Last reply
                      1
                      • A APL2017

                        Does enabled myDebug and some Serial.print statements (with serial port disconnected) affect power consumption of the node?

                        skywatchS Offline
                        skywatchS Offline
                        skywatch
                        wrote on last edited by
                        #256

                        @APL2017 debug and serial print are for developmenat only. They will use more power and slow the system (node) down slightly.

                        When things are working well, remove debug and serial print from your sketches.

                        1 Reply Last reply
                        0
                        • mfalkviddM Offline
                          mfalkviddM Offline
                          mfalkvidd
                          Mod
                          wrote on last edited by
                          #257

                          I keep my debug statements. If the node starts to act up, I want to be able to connect a logger and se what is happening without having to flash the node first.

                          1 Reply Last reply
                          0
                          • BearWithBeardB Offline
                            BearWithBeardB Offline
                            BearWithBeard
                            wrote on last edited by BearWithBeard
                            #258

                            If I remember correctly, writing to the serial port takes about 10s / baud rate for a single byte. That's a little unter 90µs at 115200 baud (common for Arduinos clocking 16 MHz at 5V) or about 1ms at 9600 baud (1MHz for 3V or less).

                            Imagine we are transmitting two messages per wake cycle and print another few custom lines to the serial port as well, that may result in about 500 bytes total. This would then add another 45ms on a fast clocking Arduino (115200 baud) or 0.5s (9600 baud) - plus likely some overhead - to the time the microcontroller spends in an active state.

                            According to the datasheet (p.312), an ATmega328P clocking at 1MHz consumes about 0.5mA in an active state at about 3V. So, from here on, you could calculate how drastically (or not) an additional ~0.1 - 0.7s of active time per wake cycle would impact the runtime of the battery.

                            Since it's possible to run a node for a year or much longer off a set of batteries if it doesn't send lots of messages every few minutes, I doubt you would be able to notice a difference between disabling debug prints or keeping them.

                            It is usually much more important to keep the current consumption during the power down phase as low as possible, than shedding off a few ms of active time.

                            1 Reply Last reply
                            3
                            • caniqueC Offline
                              caniqueC Offline
                              canique
                              wrote on last edited by
                              #259

                              @evb Hello. I am the maker of the Canique MK2 boards. I started just like you with the website from Andreas Rohner, desoldering the LED and desoldering the voltage regulator from such a chinese board until I realized this is the wrong way round.
                              As far as I recall, I've seen voltage regulators consume something in the order of 100uA when reverse powered. So that might be a hint.
                              The external crystal should not be drawing that much current. Using a 16MHz oscillator current can go as low as 4uA with watchdog enabled - in theory and on boards built with minimum consumption as a design goal.

                              To your question regarding the SCK pin: yes, if it is connected to a LED every clock pulse on the SCK pin (when SPI is enabled) will make the LED draw current.

                              You also have these kinds of troubles (SPI drawing too much current when active or inactive) with chinese boards having a BME280 on them for example. If you have high quality standards, the stock chinese boards won't fit your needs.

                              1 Reply Last reply
                              1
                              • E evb

                                Meanwhile I found following forum topic : https://forum.mysensors.org/topic/2067/my-slim-2aa-battery-node. Thanks @m26872 :-)

                                @mfalkvidd, I insist ;-) , if modifying these 'official' site articles turns out to be so difficult, can't a new section not be added like for example 'User experiences' or 'Advanced use' or 'Real world examples' or ... ?
                                Now we are obliged to read through hours of forum topics, hoping to find more information somewhere.
                                On one hand, this is of course instructive, but on the other hand it also wastes a lot of time looking for answers.
                                If we already had a starting list of some topics from experienced users, the learning curve would already be smaller.

                                I started my battery crusade months ago by ordering some Arduino Pro Mini's from our Chinese supplier AliExpress following the official site article.
                                Because I could not obtain the given consumption of current, I began to search further.
                                Today after hours of searching and reading on the forum, I realize that this choice was actually not the right one.
                                I probably had better ordered the custom PCB from @m26872 and used a barebone 328P, or a Moteino or a Canique or...

                                As far as the current of my pro mini is concerned, I'm stuck at a minimum of 133µA.

                                • pro mini without power led and power regulator
                                • refused using the MiniCore packet to 1.8V BOD and 1MHz internal
                                  • board : ATmega328
                                  • clock : internal 1 MHz
                                  • BOD : BOD 1.8V
                                  • EEPROM : EEPROM retained
                                  • Variant : 328P / 328PA
                                  • Bootloader : Yes (UART0)
                                • only one open or closed contact on pin D3 with external pull-up of 1M ohm
                                • radio is a RFM69HW
                                • sketch is using the mysensors sleep function with interrupt wake up (MySensors lib version 2.3.2).

                                To test if it was the radio module not completely sleeping and causing this consumption, I tested the same on a other pro mini (no power led and no power regulator, same refusing), without any external hardware, using the LowPower sketch from https://andreasrohner.at/posts/Electronics/How-to-modify-an-Arduino-Pro-Mini-clone-for-low-power-consumption/
                                ==>same measurement : 133µA
                                So the radio module is not the raison!

                                So what is the cause of this higher consumption?
                                The quality of the Chinese clone boards?
                                Or is there still external hardware on the board consuming some current? The external crystal still present for example?

                                Pro mini schematics.jpg

                                On the pro mini, there is a led connected to the SCK pin. I think that will add an extra of +-1mA when the radio is active?
                                But it has nothing to do with the sleep current of 133µA...

                                caniqueC Offline
                                caniqueC Offline
                                canique
                                wrote on last edited by
                                #260

                                @evb little info regarding the LED on the SCK pin.
                                Assuming it is a red LED with a forward voltage of 1.8V, considering the chip is powered with 3.3V and considering the 330 Ohm resistor in series with the LED, the additional current draw when SCK goes high should be about 4.5mA.

                                1 Reply Last reply
                                0
                                • E Offline
                                  E Offline
                                  evb
                                  wrote on last edited by
                                  #261

                                  @canique you confirm my suspicions. For the moment I have 3 working battery nodes with the pro mini and the RFM69HW. We will see how long the batteries are going to last. Normally it should be one year.

                                  I'm constrained by the maximum dimensions of the sensor node. The case must go inside the PVC door frame, so it can be maximum 20mm width on 17mm height, the length is not a constraint. :-)
                                  20201114_133327.jpg
                                  I had to solder the RFM69HW in line with the pro mini.
                                  The MK2 boards are unfortunately too wide.

                                  YveauxY caniqueC 2 Replies Last reply
                                  0
                                  • E evb

                                    @canique you confirm my suspicions. For the moment I have 3 working battery nodes with the pro mini and the RFM69HW. We will see how long the batteries are going to last. Normally it should be one year.

                                    I'm constrained by the maximum dimensions of the sensor node. The case must go inside the PVC door frame, so it can be maximum 20mm width on 17mm height, the length is not a constraint. :-)
                                    20201114_133327.jpg
                                    I had to solder the RFM69HW in line with the pro mini.
                                    The MK2 boards are unfortunately too wide.

                                    YveauxY Offline
                                    YveauxY Offline
                                    Yveaux
                                    Mod
                                    wrote on last edited by
                                    #262

                                    @evb how's the range of your node? Being enclosed in aluminum will definitely reduce range.

                                    http://yveaux.blogspot.nl

                                    E 1 Reply Last reply
                                    0
                                    • E evb

                                      @canique you confirm my suspicions. For the moment I have 3 working battery nodes with the pro mini and the RFM69HW. We will see how long the batteries are going to last. Normally it should be one year.

                                      I'm constrained by the maximum dimensions of the sensor node. The case must go inside the PVC door frame, so it can be maximum 20mm width on 17mm height, the length is not a constraint. :-)
                                      20201114_133327.jpg
                                      I had to solder the RFM69HW in line with the pro mini.
                                      The MK2 boards are unfortunately too wide.

                                      caniqueC Offline
                                      caniqueC Offline
                                      canique
                                      wrote on last edited by canique
                                      #263

                                      @evb I can't see it clearly on the picture but this seems like a reed sensor to me.
                                      Well, usually the transmitter does not have to be at some specific location. There are reed sensors based on magnets (connected with 2 wires to the transmitter). As soon as the magnets are close to each other, a small current flows (or vice versa). They are just attached to the window/door with some sticky adhesive. The transmitter can well be a meter away.

                                      I can say from experience with Atmega328P, that when drawing ~24uA in sleep and sending every 30 seconds a single battery lasts ~ 1 year.
                                      This can all be calculated (rough estimates).
                                      A basic online calculator for this kind of stuff can be found @ https://oregonembedded.com/batterycalc.htm

                                      E 1 Reply Last reply
                                      0
                                      • YveauxY Yveaux

                                        @evb how's the range of your node? Being enclosed in aluminum will definitely reduce range.

                                        E Offline
                                        E Offline
                                        evb
                                        wrote on last edited by
                                        #264

                                        @Yveaux It is not a aluminium door frame, but a PVC door frame (plastic).
                                        The problem is that my gateway is in the extension of the brick wall, about 15m away in the garage at the backyard. So I have a 5m brick wall between de node and the gateway :-(
                                        This means that the reliability of the connection is not good, so I had to place a repeater node between them.

                                        1 Reply Last reply
                                        0
                                        • caniqueC canique

                                          @evb I can't see it clearly on the picture but this seems like a reed sensor to me.
                                          Well, usually the transmitter does not have to be at some specific location. There are reed sensors based on magnets (connected with 2 wires to the transmitter). As soon as the magnets are close to each other, a small current flows (or vice versa). They are just attached to the window/door with some sticky adhesive. The transmitter can well be a meter away.

                                          I can say from experience with Atmega328P, that when drawing ~24uA in sleep and sending every 30 seconds a single battery lasts ~ 1 year.
                                          This can all be calculated (rough estimates).
                                          A basic online calculator for this kind of stuff can be found @ https://oregonembedded.com/batterycalc.htm

                                          E Offline
                                          E Offline
                                          evb
                                          wrote on last edited by
                                          #265

                                          @canique no, the purpose of the node is to know when the door is locked by the bolt, not only closed. What you see are simply 2 battery springs and the bolt of the lock closes the contact.
                                          I can move the node more upwards the door frame (and I will do it if the radio connection is still not reliable with the repeater).
                                          In order to preserve domestic peace, I placed the nodes in the door frame, invisible when the door is closed: no visible dangling wires and no visible boxes.

                                          Maybe an idea for a MK3 version of your board as wide as the RFM69HW ;-)

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