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Minimal design thoughts

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  • tbowmoT Offline
    tbowmoT Offline
    tbowmo
    Admin
    wrote on last edited by
    #206

    @tlund

    I haven't done anything to optimise things yet. The sketch I'm running is in the examples section on Mysensors github repro so you could have a look there.

    The board is without external flash (didn't mount it on board #1 that i used last night) and without atsha204, as it's still the first prototype board. The new version should arrive tomorrow, where I can mount the atsha204.

    1 Reply Last reply
    0
    • tbowmoT Offline
      tbowmoT Offline
      tbowmo
      Admin
      wrote on last edited by
      #207

      WUUUHUU! What a great sunday :)

      Just verified bootloader is working with external flash! Verified with dumping a small sketch to the external flash (By use of another sketch).

      So external flash is verified as functional, for the bootloader part...

      1 Reply Last reply
      3
      • tbowmoT Offline
        tbowmoT Offline
        tbowmo
        Admin
        wrote on last edited by tbowmo
        #208

        forgot an update last week, I received rev2 boards last monday (9/2). but was on vacation with the family (They have priority above "nerd" projects ;))

        Will see if I can get a couple of pictures of the new boards when I get home from daytime job today.

        And hopefully, I'll get a couple of boards mounted during this week, so I can get it verified, and we can start preparing for "production to the masses" :)

        AnticimexA RJ_MakeR 2 Replies Last reply
        2
        • tbowmoT tbowmo

          forgot an update last week, I received rev2 boards last monday (9/2). but was on vacation with the family (They have priority above "nerd" projects ;))

          Will see if I can get a couple of pictures of the new boards when I get home from daytime job today.

          And hopefully, I'll get a couple of boards mounted during this week, so I can get it verified, and we can start preparing for "production to the masses" :)

          AnticimexA Offline
          AnticimexA Offline
          Anticimex
          Contest Winner
          wrote on last edited by
          #209

          @tbowmo
          Nice! I have updated the ATSHA204 personalizer to work without UART and I will try to push it to github tonight or tomorrow so you can use it to verify the ATSAHA (if you need to). I am not completly finished to release signing support to the masses yet, but things are moving along nicely and I hope to be able to do that will full documentation and HW independency by the end of the month.

          Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

          tbowmoT 1 Reply Last reply
          0
          • AnticimexA Anticimex

            @tbowmo
            Nice! I have updated the ATSHA204 personalizer to work without UART and I will try to push it to github tonight or tomorrow so you can use it to verify the ATSAHA (if you need to). I am not completly finished to release signing support to the masses yet, but things are moving along nicely and I hope to be able to do that will full documentation and HW independency by the end of the month.

            tbowmoT Offline
            tbowmoT Offline
            tbowmo
            Admin
            wrote on last edited by
            #210

            @Anticimex

            Nice! I have updated the ATSHA204 personalizer to work without UART and I will try to push it to github tonight or tomorrow so you can use it to verify the ATSAHA (if you need to).

            Is there any status messages sent to the UART, in case communication with ATSHA204 fails? Or is there any other method of indicating success/failure?

            AnticimexA 1 Reply Last reply
            0
            • tbowmoT tbowmo

              @Anticimex

              Nice! I have updated the ATSHA204 personalizer to work without UART and I will try to push it to github tonight or tomorrow so you can use it to verify the ATSAHA (if you need to).

              Is there any status messages sent to the UART, in case communication with ATSHA204 fails? Or is there any other method of indicating success/failure?

              AnticimexA Offline
              AnticimexA Offline
              Anticimex
              Contest Winner
              wrote on last edited by
              #211

              @tbowmo
              No, I am afraid you have to have a serial debug port to get any status. My updates merely "permits" you to personalize a ATSHA without UART input (something I have added as a "are you sure, this cant be undone" precaution).
              However, it is possible to check connectivity by downloading my example "secure actuator" sketch and use a gateway sketch from the same "repo". The "secure actuator" will inform the GW that it require signing, and when GW asks the actuator for a nonce, actuator will ask ATSHA for a random number. A "virgin" ATSHA will give a fixed value which is recognizable and can therefore be seen by the GW. And if pattern shows, you will know that the actuator can talk to the ATSHA. A bit cumbersome, but that can be done without any hacking using existing examples (from my personal signing haxxor-branch for the moment).
              The alternative is to make your own simple read-and-transmit sketch to test of course.

              Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

              1 Reply Last reply
              0
              • tbowmoT tbowmo

                forgot an update last week, I received rev2 boards last monday (9/2). but was on vacation with the family (They have priority above "nerd" projects ;))

                Will see if I can get a couple of pictures of the new boards when I get home from daytime job today.

                And hopefully, I'll get a couple of boards mounted during this week, so I can get it verified, and we can start preparing for "production to the masses" :)

                RJ_MakeR Offline
                RJ_MakeR Offline
                RJ_Make
                Hero Member
                wrote on last edited by
                #212

                @tbowmo said:

                forgot an update last week, I received rev2 boards last monday (9/2). but was on vacation with the family (They have priority above "nerd" projects ;))

                Will see if I can get a couple of pictures of the new boards when I get home from daytime job today.

                And hopefully, I'll get a couple of boards mounted during this week, so I can get it verified, and we can start preparing for "production to the masses" :)

                Say what?? I take offense to that.. I'm a geek.... :-)

                https://www.youtube.com/watch?v=2Tvy_Pbe5NA

                RJ_Make

                hekH tbowmoT 2 Replies Last reply
                0
                • RJ_MakeR RJ_Make

                  @tbowmo said:

                  forgot an update last week, I received rev2 boards last monday (9/2). but was on vacation with the family (They have priority above "nerd" projects ;))

                  Will see if I can get a couple of pictures of the new boards when I get home from daytime job today.

                  And hopefully, I'll get a couple of boards mounted during this week, so I can get it verified, and we can start preparing for "production to the masses" :)

                  Say what?? I take offense to that.. I'm a geek.... :-)

                  https://www.youtube.com/watch?v=2Tvy_Pbe5NA

                  hekH Offline
                  hekH Offline
                  hek
                  Admin
                  wrote on last edited by
                  #213

                  @ServiceXp

                  Haha! That was fun!

                  1 Reply Last reply
                  0
                  • RJ_MakeR RJ_Make

                    @tbowmo said:

                    forgot an update last week, I received rev2 boards last monday (9/2). but was on vacation with the family (They have priority above "nerd" projects ;))

                    Will see if I can get a couple of pictures of the new boards when I get home from daytime job today.

                    And hopefully, I'll get a couple of boards mounted during this week, so I can get it verified, and we can start preparing for "production to the masses" :)

                    Say what?? I take offense to that.. I'm a geek.... :-)

                    https://www.youtube.com/watch?v=2Tvy_Pbe5NA

                    tbowmoT Offline
                    tbowmoT Offline
                    tbowmo
                    Admin
                    wrote on last edited by
                    #214

                    @ServiceXp

                    Ahh, in Denmark we don't distinguish that hard between nerds and geeks..

                    1 Reply Last reply
                    0
                    • tbowmoT Offline
                      tbowmoT Offline
                      tbowmo
                      Admin
                      wrote on last edited by tbowmo
                      #215

                      A couple of days ago I promised pictures of the new boards. Unfortunately I have been busy with some other projects :s (I hate it, when work related projects take too much of the spare time..).

                      Anyway, here are a couple of pictures, not the best quality, as it was a couple of quick snaps I took when I received the boards last week..

                      rev2-front.jpg
                      rev2-back.jpg

                      The front one is a bit blurry, sorry about that, but that is what I have at the moment..

                      @bjornhallberg as you can see it seems that it works quite well with adding the break tabs

                      bjornhallbergB 1 Reply Last reply
                      0
                      • tbowmoT tbowmo

                        A couple of days ago I promised pictures of the new boards. Unfortunately I have been busy with some other projects :s (I hate it, when work related projects take too much of the spare time..).

                        Anyway, here are a couple of pictures, not the best quality, as it was a couple of quick snaps I took when I received the boards last week..

                        rev2-front.jpg
                        rev2-back.jpg

                        The front one is a bit blurry, sorry about that, but that is what I have at the moment..

                        @bjornhallberg as you can see it seems that it works quite well with adding the break tabs

                        bjornhallbergB Offline
                        bjornhallbergB Offline
                        bjornhallberg
                        Hero Member
                        wrote on last edited by
                        #216

                        @tbowmo Looks great! I hope my regulators turn out as nice. They should hopefully arrive next week.

                        Best thing about the panelizer is obviously if you mass produce different sized boards, and use 10x10 cm PCBs (that are almost half the price / square cm), not only fitting a ton of boards in one space, but beating the freeware limitation in Eagle.

                        1 Reply Last reply
                        0
                        • tbowmoT Offline
                          tbowmoT Offline
                          tbowmo
                          Admin
                          wrote on last edited by tbowmo
                          #217

                          So almost finished the first two boards of the new revision..

                          I changed the footprint of all the SMD capacitors, and resistors, to footprints recomended by the manufacturer we are in dialog with for the mass production. Only problem is, that it's a nightmare soldering the 0402 smd components now, because the footprints are much smaller than what was used on the first revision.

                          Anyway, only missing decoupling capacitors now, so I'm going to power it up, just to see if everything works like it should.

                          2015-02-22-1.jpg 2015-02-22-2.jpg

                          The two first is also with atsha204 mounted! Hope that everything is connected as it should be :)

                          First powerup seems to be ok. no excessive power ussage, and bootloader is successfully dumped into the first board. So it seems like a success sofar. (Even LED lights up during bootloader startup.. So that's also a success :))

                          2015-02-22-3.jpg

                          Also ATSHA204 is confirmed working on the first prototype!

                          1 Reply Last reply
                          7
                          • AnticimexA Offline
                            AnticimexA Offline
                            Anticimex
                            Contest Winner
                            wrote on last edited by
                            #218

                            Properly done!

                            Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                            1 Reply Last reply
                            0
                            • S Offline
                              S Offline
                              sharath krishna
                              wrote on last edited by
                              #219

                              so @tbowmo when can we order em ? just waiting to get a may be around 10 to start with :)

                              1 Reply Last reply
                              0
                              • tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #220

                                @sharath-krishna

                                To my best knowledge at the moment, it will be Q2 this year.

                                It should work, as the extra components added in rev. 2, have been verified as working (it's the atsha204 chip, for signing purposes). Everything else should be working, as I haven't altered in the schematics, so connections should be the same as the previous version.

                                AnticimexA 1 Reply Last reply
                                0
                                • tbowmoT tbowmo

                                  @sharath-krishna

                                  To my best knowledge at the moment, it will be Q2 this year.

                                  It should work, as the extra components added in rev. 2, have been verified as working (it's the atsha204 chip, for signing purposes). Everything else should be working, as I haven't altered in the schematics, so connections should be the same as the previous version.

                                  AnticimexA Offline
                                  AnticimexA Offline
                                  Anticimex
                                  Contest Winner
                                  wrote on last edited by Anticimex
                                  #221

                                  @tbowmo Looking at the placement, I have a few questions regarding connectivity. With the RF-board mounted (looks like it goes in on the bottom layer), will it be possible to access the other holes?
                                  Essentially, I wonder about the mounting possibilities. As there are no holes for screws, I am guessing the board is intended to be mated to a backplane using the IO-pins as interconnects? But will that be possible when the RF board is mounted? The programmer and FTDI-headers I suppose go up from the top layer so they are out of the way, but my concern is that the RF board will cover the IO-rows on the other side.
                                  Or is the intention to have a board that is wire-soldered directly and RF module is mounted last? I worry a bit on maintenance then :)

                                  Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                                  1 Reply Last reply
                                  0
                                  • tbowmoT Offline
                                    tbowmoT Offline
                                    tbowmo
                                    Admin
                                    wrote on last edited by
                                    #222

                                    @Anticimex

                                    main thought was that it was only going to be used with wires connected to the board (that's the way I wanted to use it). the FTDI header, was only intended for downloading software, and debug purposes.

                                    The radio will cover the FTDI header, and the pinheader on one of the sides of the board. So you have to mount the board to another board "upside down", that is with the atmega facing down to the other board. In this case the micro sensor is sandwitched between the radio module, and the extension board.

                                    There are tradeoffs when trying to make things as small as possible (which was my initial goal of this board).

                                    AnticimexA 1 Reply Last reply
                                    0
                                    • tbowmoT tbowmo

                                      @Anticimex

                                      main thought was that it was only going to be used with wires connected to the board (that's the way I wanted to use it). the FTDI header, was only intended for downloading software, and debug purposes.

                                      The radio will cover the FTDI header, and the pinheader on one of the sides of the board. So you have to mount the board to another board "upside down", that is with the atmega facing down to the other board. In this case the micro sensor is sandwitched between the radio module, and the extension board.

                                      There are tradeoffs when trying to make things as small as possible (which was my initial goal of this board).

                                      AnticimexA Offline
                                      AnticimexA Offline
                                      Anticimex
                                      Contest Winner
                                      wrote on last edited by
                                      #223

                                      @tbowmo Sure, no problems. I was just wondering about the intended usecase. I think it should be possible to mount both the programming and the FTDI header on the same side though. This leaves the RF board free to use all needed space. And direct wires to all other IO. A "ugly" approach is also to simply not solder FTDI at all. Just put the pin header in and press it against the side when programming (if bootloader exists). Same could be done for the programming header (if you want a really thin board topology).
                                      But since batteries will create some "height" I think it should be possible to keep both headers pointing up from the AVR-side of the board. Might I suggest for future revisions a 3mm mounting hole/point up center between the nice silk screen grafitti? But perhaps it will be obscured by the RF board. It will be tricky to get the board mounted through that hole in that case if it has to be done before the board is soldered I guess. Oh well, you can't get everything :)
                                      Good work on the routing. The I2C pullups must have been painful.

                                      Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                                      korttomaK 1 Reply Last reply
                                      0
                                      • AnticimexA Anticimex

                                        @tbowmo Sure, no problems. I was just wondering about the intended usecase. I think it should be possible to mount both the programming and the FTDI header on the same side though. This leaves the RF board free to use all needed space. And direct wires to all other IO. A "ugly" approach is also to simply not solder FTDI at all. Just put the pin header in and press it against the side when programming (if bootloader exists). Same could be done for the programming header (if you want a really thin board topology).
                                        But since batteries will create some "height" I think it should be possible to keep both headers pointing up from the AVR-side of the board. Might I suggest for future revisions a 3mm mounting hole/point up center between the nice silk screen grafitti? But perhaps it will be obscured by the RF board. It will be tricky to get the board mounted through that hole in that case if it has to be done before the board is soldered I guess. Oh well, you can't get everything :)
                                        Good work on the routing. The I2C pullups must have been painful.

                                        korttomaK Offline
                                        korttomaK Offline
                                        korttoma
                                        Hero Member
                                        wrote on last edited by
                                        #224

                                        @Anticimex said:

                                        Just put the pin header in and press it against the side when programming

                                        This is what I do with the Pro Mini, have not had any problems yet.

                                        • Tomas
                                        1 Reply Last reply
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                                        • S Offline
                                          S Offline
                                          sharath krishna
                                          wrote on last edited by
                                          #225

                                          @tbowmo what might be the cost we are talking of here for the complete assembled board ?

                                          hekH 1 Reply Last reply
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