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  3. Powering mote 24/7 using only a supercap and solar

Powering mote 24/7 using only a supercap and solar

Scheduled Pinned Locked Moved My Project
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  • gohanG gohan

    I'm very curious to know what kind of sensor you would be able to run with this project. Of course a lot will depends on the size of solar panel and how much light it will get.

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #148

    @gohan
    Early tests indicate the 15F charges to 3.6v pretty fast on even ambient light. I realize that's a somewhat vague statement, but I hope to eventually quantify it better (charge time as a function of lux level, panel size, and nominal panel voltage). Nonetheless, based on early preliminary measurements, I'm pretty confident the answer is going to be fairly simple, namely: what can you do with 15F of charge?

    Before I began this project, I was quite worried that self discharge would strongly govern the answer, but this particular supercap (as contrasted to others I tested) seems to have a relatively low rate of self discharge. Early tests show the same also holds true for its bigger brother, the 90F supercap, in case the 15F isn't enough. The 15F supercap is rated for 100,000 charge/discharge cycles, so it won't be wearing out anytime soon if it's operated indoors under normal ambient temperature conditions. There are probably even more interesting supercaps out there, but for me this one's an existence proof and a fixed point I can gather data around.

    If anyone knows of even better supercaps to try, I'm all ears.

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    • gohanG Offline
      gohanG Offline
      gohan
      Mod
      wrote on last edited by
      #149

      So what can you realistically do with 15F of charge? I mean what kind of battery can you compare it to? Can you use the entire energy stored in the cap and and it keeps the voltage constant until it empty?

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      • NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #150

        Think of it like a battery whose voltage starts at 3.6v and then over time gradually drops to 1.8v. As presently configured, you would stop when the voltage gets to 1.8v, because both the atmega328p and the RFM69HW require a minimum 1.8v to operate.

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        • mfalkviddM Offline
          mfalkviddM Offline
          mfalkvidd
          Mod
          wrote on last edited by mfalkvidd
          #151

          Is my math right if I calculate like this?

          15 * 1.8 / 3600 * 1000 = 7.5 mAh

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          • NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #152

            Not sure the answer to that. However, one thing's worth noting: these supercaps behave more like button cells than capacitors. By that I mean: they can have voltage droops and can even have voltage "recovery" after using them a bit. I really didn't expect that going into this, but it's a very significant effect.

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            • gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by
              #153

              What do you mean that they behave more like cells?

              NeverDieN 1 Reply Last reply
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              • gohanG gohan

                What do you mean that they behave more like cells?

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #154

                @gohan said in Powering mote 24/7 using only a supercap and solar:

                What do you mean that they behave more like cells?

                By that I mean: they can have voltage droops and can even have voltage "recovery" after using them a bit.

                An "ideal" capacitor doesn't behave like that.

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                • gohanG Offline
                  gohanG Offline
                  gohan
                  Mod
                  wrote on last edited by
                  #155

                  Sorry but I don't understand, I'm not that much into this electronic deep knowledge. By voltage drops are you referring to the small energy drain that the capacitor has?

                  NeverDieN 1 Reply Last reply
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                  • gohanG gohan

                    Sorry but I don't understand, I'm not that much into this electronic deep knowledge. By voltage drops are you referring to the small energy drain that the capacitor has?

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #156

                    @gohan
                    We're getting off topic. I suggest you read some of the links already provided above.

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                    • NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #157

                      Good news! Last night I did some accelerated load testing on the supercap. First I charged it to 3.6v and then I hooked up an RFM69HW mote which woke up once a second to do 3 things: 1. check the voltage level, 2. turn on an LED for 1ms to simulate a sensor load, and 3. transmit a packet containing the voltage data using the RFM69HW.. Bottom line: 14,111 packets transmitted before running out of juice.

                      Not bad for a first attempt. :)

                      A 1 Reply Last reply
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                      • NeverDieN NeverDie

                        Good news! Last night I did some accelerated load testing on the supercap. First I charged it to 3.6v and then I hooked up an RFM69HW mote which woke up once a second to do 3 things: 1. check the voltage level, 2. turn on an LED for 1ms to simulate a sensor load, and 3. transmit a packet containing the voltage data using the RFM69HW.. Bottom line: 14,111 packets transmitted before running out of juice.

                        Not bad for a first attempt. :)

                        A Offline
                        A Offline
                        agdemars
                        wrote on last edited by
                        #158

                        @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                        NeverDieN 1 Reply Last reply
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                        • A agdemars

                          @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #159

                          @agdemars said in Powering mote 24/7 using only a supercap and solar:

                          @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                          No, and for a host of reasons. The main reason is this: for most applications, it's overkill. Because this thread had become such a monolog, I continued to evolve the design offline, and along the way I've found that you can get perfectly good results with just an inexpensive mini solar panel, a capacitor, and a simple blocking diode. For the audience on this forum, that's all you really need.

                          A 1 Reply Last reply
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                          • gohanG Offline
                            gohanG Offline
                            gohan
                            Mod
                            wrote on last edited by
                            #160

                            You are kind of pioneering in the use of supercap and sensor nodes. I'd like to be part of the discussion, but unfortunately I'm not that good at electronics so I can't contribute much. Probably you are right at using a standard cap you can get comparable results, but I believe you get smaller size with our project

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                            • NeverDieN NeverDie

                              @agdemars said in Powering mote 24/7 using only a supercap and solar:

                              @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                              No, and for a host of reasons. The main reason is this: for most applications, it's overkill. Because this thread had become such a monolog, I continued to evolve the design offline, and along the way I've found that you can get perfectly good results with just an inexpensive mini solar panel, a capacitor, and a simple blocking diode. For the audience on this forum, that's all you really need.

                              A Offline
                              A Offline
                              agdemars
                              wrote on last edited by
                              #161

                              @NeverDie Indeed, keeping it simple is usually the best approach. I am nonetheless interested in learning about the circuit you developed if you're willing to share your observations.

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                              • mfalkviddM Offline
                                mfalkviddM Offline
                                mfalkvidd
                                Mod
                                wrote on last edited by
                                #162

                                Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

                                NeverDieN 1 Reply Last reply
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                                • gohanG Offline
                                  gohanG Offline
                                  gohan
                                  Mod
                                  wrote on last edited by
                                  #163

                                  If I understood right NeverDie said that the supercap can be charged directly from the solar panel with just a blocking diode, then add a boost-buck dc-dc converter to have constant 3.3v

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                                  • mfalkviddM mfalkvidd

                                    Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #164

                                    @mfalkvidd said in Powering mote 24/7 using only a supercap and solar:

                                    Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

                                    Like you, I've also wondered what kind of MPPT might be built by leveraging an mcu and just simple components. There is a guy on youtube ( https://youtu.be/JXSRXUiUA6M ) who built his own arduino MPPT charge controller from scratch, though for a much bigger solar panel. For me, the real quesation is: why aren't there more chips that offer a proper MPPT? It seems like a rather bizarre gap in the market.

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                                    • gohanG Offline
                                      gohanG Offline
                                      gohan
                                      Mod
                                      wrote on last edited by
                                      #165

                                      Is that mppt really needed even if you are charging a capacitor?

                                      NeverDieN 1 Reply Last reply
                                      0
                                      • gohanG gohan

                                        Is that mppt really needed even if you are charging a capacitor?

                                        NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #166

                                        @gohan
                                        Let's put it this way: there's probably nothing I could achieve with MPPT that I couldn't achieve with a sufficiently bigger solar panel. So, if space isn't a concern, the economics tend to favor buying bigger mini solar panels, because mini solar panels are fairly cheap from China (cheaper than buying the BQ25504 chip). On the other hand, for large 100watt or above solar panels, it's more economic to add MPPT, because an MPPT charge controller is cheap compared to, say, doubling an already expensive solar panel.

                                        That said, there may be other features of the chip that you may want anyway, like charge termination or a "battery_OK" pin to power-on your atmega328p when the voltage gets to an acceptible level. So, you could create those by other means, or you could buy a package with those features and which also happens to have MPPT at some incremental cost.

                                        So, it's six of one, half a dozen of the other.

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                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by
                                          #167

                                          What I finally arrived at was this:
                                          https://www.openhardware.io/view/396/Simple-Solar-Supercap-Charger
                                          which is both less expensive and easier to assemble.

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