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  3. How to get longest battery life

How to get longest battery life

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  • NeverDieN NeverDie

    @dbemowsk

    Rather than re-invent the wheel, why don't you just build a PIR project that has already been optimized for battery life? Example: https://www.openhardware.io/view/75/MyMultisensors

    H Offline
    H Offline
    Heizelmann
    wrote on last edited by Heizelmann
    #8

    Here you find a sketch including battery report which I found best. Works also with your PIR I think. For a advanced sketch you can ckeck this.

    I use an arduino pro mini 3.3V with 2 AA batteries at 8 MHZ CPU speed.

    Most important is to remove the voltage regulator on the PIR and supply it directly with 3V. My battery lasts over month with this combination.

    There are different solutions for this. Most powersaving is to remove the regulator.
    The solution n the picture above has the advantage that the electrolytic capacitor downright is still in use. The additional blue capacitor 100nF is optional, should serve as noise filter.
    PIR modification

    1 Reply Last reply
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    • NeverDieN NeverDie

      @dbemowsk

      Rather than re-invent the wheel, why don't you just build a PIR project that has already been optimized for battery life? Example: https://www.openhardware.io/view/75/MyMultisensors

      dbemowskD Offline
      dbemowskD Offline
      dbemowsk
      wrote on last edited by
      #9

      @sundberg84 and @tbowmo, What you are saying makes sense. If I remove the regulators though, how do I get to a stable 3.3v for the nano and the radio. Do I need to get some of the battery boosters? I heard those are prone to a lot of noise that can interfere with the radio. If I need them, what are the best capacitors to filter the noise?

      Are you saying that I can remove the regulator from a 5V pro mini to run it at 3.3v? How do I reprogram the fuses to switch the operating frequency? Might just be easier to get some 3.3v pro minis that are already set up to run at that freq.

      Standard 1.5v alkaline batteries are 1.5v which when 2 are used only brings the voltage to 3v, not the 3.3 needed for the nano. Can the nano run at lower than 3.3v? I know the nRF24 radios can run down to I think 1.9v.

      @NeverDie That looks like a nice project, but it mentions that it runs with a RFM69CW radio. My setup uses nRF24L01 radios. It does say that an nRF24 version is coming soon, but not there yet apparently.

      @heizelmann The first project you linked to uses a different PIR motion sensor than the ones that I have. You mention that the PIRs that I have are equipped with a regulator that I did not know about. I am assuming that you are talking about the diode circled on the right in your pic. I am guessing that that is a zener diode doing the regulation. Also, what type of capacitor is that?

      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

      H 1 Reply Last reply
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      • scalzS Offline
        scalzS Offline
        scalz
        Hardware Contributor
        wrote on last edited by scalz
        #10

        @dbemowsk
        yes nrf24 version of my board is not released yet. Release-able..soon ;)

        I'm not really expert with this PIR module, I have some though, but it uses a bit too much power for goals i had.
        You could for instance run your 328P mcu with Internal RC 8Mhz through a 3V vcc.

        That said, about :

        • why 3.3v use less power than 5v. regarding frequency etc..
        • why Nano is 5V 16Mhz whereas mini pro is 3V 8Mhz
        • the interruptions mechanism
        • some tips etc...

        You'll find lots of infos here https://www.gammon.com.au/forum/?id=11497 .
        with the well known curve 328P Speed vs Voltage.
        0_1481115728938_Atmega_Speed_Vs_Voltage_11497.png

        I hope this helps ;)

        1 Reply Last reply
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        • dbemowskD dbemowsk

          @sundberg84 and @tbowmo, What you are saying makes sense. If I remove the regulators though, how do I get to a stable 3.3v for the nano and the radio. Do I need to get some of the battery boosters? I heard those are prone to a lot of noise that can interfere with the radio. If I need them, what are the best capacitors to filter the noise?

          Are you saying that I can remove the regulator from a 5V pro mini to run it at 3.3v? How do I reprogram the fuses to switch the operating frequency? Might just be easier to get some 3.3v pro minis that are already set up to run at that freq.

          Standard 1.5v alkaline batteries are 1.5v which when 2 are used only brings the voltage to 3v, not the 3.3 needed for the nano. Can the nano run at lower than 3.3v? I know the nRF24 radios can run down to I think 1.9v.

          @NeverDie That looks like a nice project, but it mentions that it runs with a RFM69CW radio. My setup uses nRF24L01 radios. It does say that an nRF24 version is coming soon, but not there yet apparently.

          @heizelmann The first project you linked to uses a different PIR motion sensor than the ones that I have. You mention that the PIRs that I have are equipped with a regulator that I did not know about. I am assuming that you are talking about the diode circled on the right in your pic. I am guessing that that is a zener diode doing the regulation. Also, what type of capacitor is that?

          H Offline
          H Offline
          Heizelmann
          wrote on last edited by
          #11

          @dbemowsk The picture shows the modified PIR. The right circle shows the place where the diode was. It is also removed and the contacts are bridged by soldering. The regulator was on position marked with the left circle. it is removed and the two upper contacts are bridged. The adde blue capacitor is contected from this point ( now 3.3V) input to the lower pad which is Ground. It is a 100nF ceramic capacitor.

          H 1 Reply Last reply
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          • H Heizelmann

            @dbemowsk The picture shows the modified PIR. The right circle shows the place where the diode was. It is also removed and the contacts are bridged by soldering. The regulator was on position marked with the left circle. it is removed and the two upper contacts are bridged. The adde blue capacitor is contected from this point ( now 3.3V) input to the lower pad which is Ground. It is a 100nF ceramic capacitor.

            H Offline
            H Offline
            Heizelmann
            wrote on last edited by
            #12

            @dbemosk
            Look for a datasheet for the PIR e.g.here.
            In the diagram you can find the regulator IC1 on the topright as well as the diode D1 below of it.

            NeverDieN 1 Reply Last reply
            1
            • H Heizelmann

              @dbemosk
              Look for a datasheet for the PIR e.g.here.
              In the diagram you can find the regulator IC1 on the topright as well as the diode D1 below of it.

              NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #13

              @Heizelmann
              How much current does it draw after your suggested modifications are made?

              H 1 Reply Last reply
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              • NeverDieN NeverDie

                @Heizelmann
                How much current does it draw after your suggested modifications are made?

                H Offline
                H Offline
                Heizelmann
                wrote on last edited by Heizelmann
                #14

                @NeverDie My Multimeter is not very good, but I tried to measure the total current. I got 3 values: 0.03mA when sleeping, 0.16mA when PIR triggered and about 18mA when RF is sending. Last is very short an cannot measured with my digital multimeter directly. I measured this value on startup the node when the registration process is longer and I guess it is a similar value when sending.

                NeverDieN 1 Reply Last reply
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                • H Heizelmann

                  @NeverDie My Multimeter is not very good, but I tried to measure the total current. I got 3 values: 0.03mA when sleeping, 0.16mA when PIR triggered and about 18mA when RF is sending. Last is very short an cannot measured with my digital multimeter directly. I measured this value on startup the node when the registration process is longer and I guess it is a similar value when sending.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #15

                  Here's some additional background that explains some of the "why" behind Heizelmann's approach: http://techgurka.blogspot.com/2013/05/cheap-pyroelectric-infrared-pir-motion.html

                  In practice, how beneficial is the 100nf capacitor? Have you noticed whether it makes any difference, or is it there just for good measure?

                  H 1 Reply Last reply
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                  • NeverDieN NeverDie

                    Here's some additional background that explains some of the "why" behind Heizelmann's approach: http://techgurka.blogspot.com/2013/05/cheap-pyroelectric-infrared-pir-motion.html

                    In practice, how beneficial is the 100nf capacitor? Have you noticed whether it makes any difference, or is it there just for good measure?

                    H Offline
                    H Offline
                    Heizelmann
                    wrote on last edited by
                    #16

                    @Never Thanks for this additional link.
                    The solution described there is very common, I saw it on some places. The advantage is that no modification of the board is necessary but the disadvantage is that the regulator is still in place and might draw some current back from the 3.3V supply. I prefer to remove unused parts.

                    I had no problems without the 100nf capacitor. It was only a preventive measure.

                    1 Reply Last reply
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                    • tbowmoT Offline
                      tbowmoT Offline
                      tbowmo
                      Admin
                      wrote on last edited by
                      #17

                      @dbemowsk

                      with propper fuses set, the atmega328p can run down to 1.8V, so you do not need 3v3 to run either radio, or the atmega on your arduino board. The PIR might be another story, I haven't looked at the datasheets for that one..

                      As an example of boards without regulators, you could take a look at the sensebender micro, which is designed to run without regulators at all. I have had 4 sensors running of 2xAA batteries for more than 18 months, they report 66% battery left now..

                      1 Reply Last reply
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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #18

                        If it could be done cheaply enough, maybe this would be a good use-case for energy harvesting. If the energy harvesting were expensive, though, then it would be cheaper to just use a more energy efficient PIR. So far I've been quite surprised at just how expensive the best energy harvesting chips seem to be.

                        1 Reply Last reply
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                        • dbemowskD Offline
                          dbemowskD Offline
                          dbemowsk
                          wrote on last edited by
                          #19

                          Thanks everyone for the great input. It helps a lot in understanding all of this.

                          @Heizelmann , Is is really necessary to remove the diode when removing the regulator? Seems like it would give some protection from reverse voltage/current. Does removing it save that much power? I see now that the spot for the regulator is right under the blue cap in your pic.

                          @tbowmo , I see you mentioned reprogramming the arduino's fuses to switch the operating frequency. Does this require flashing a new reconfigured bootloader or something? I just ordered some 3.3v pro mini boards and some 2 x AA battery holders, so I will try some of this when those arrive.

                          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                          • tbowmoT Offline
                            tbowmoT Offline
                            tbowmo
                            Admin
                            wrote on last edited by
                            #20

                            @dbemowsk

                            Reprogramming, of fuses is probably needed for low voltage operation, if they have set BOD fuses for 2.5V, then the atmega will not operate under that voltage. Also clock selection is set by programming the fuses. This can be done with another arduino acting as an ISP device.

                            A diode has a voltage drop across it, so if a diode has 0.5V, and the atmega / radio can work at 1.8V, then the battery voltage needs to be above 2.3V (1.8V operating voltage + diode drop voltage). This means that you can not utilize the full battery life, if you have the diode in the circuit for reverse polarization protection. That is probably why the diode have been removed from the PIR sensor.

                            dbemowskD 1 Reply Last reply
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                            • tbowmoT tbowmo

                              @dbemowsk

                              Reprogramming, of fuses is probably needed for low voltage operation, if they have set BOD fuses for 2.5V, then the atmega will not operate under that voltage. Also clock selection is set by programming the fuses. This can be done with another arduino acting as an ISP device.

                              A diode has a voltage drop across it, so if a diode has 0.5V, and the atmega / radio can work at 1.8V, then the battery voltage needs to be above 2.3V (1.8V operating voltage + diode drop voltage). This means that you can not utilize the full battery life, if you have the diode in the circuit for reverse polarization protection. That is probably why the diode have been removed from the PIR sensor.

                              dbemowskD Offline
                              dbemowskD Offline
                              dbemowsk
                              wrote on last edited by
                              #21

                              @tbowmo A diode typically has a 0.7v drop. The diode that I am talking about is the one on the PIR sensor. The specs for the PIR say that the working voltage is DC 4.5-20V, but I am sure that they are basing that on the fact that it has a 3.3v regulator on it and don't really give the specs for if the regulator (and diode) are removed. I guess I will just have to hook up my bench supply and do some testing to see how low the voltage can get before it stops functioning with the regulator and diode removed.

                              Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                              Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                              0
                              • tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #22

                                @dbemowsk

                                the voltage drop across a diode varies with the technology.. Schottky diodes only have 0.2V drop, while germanium has 0.3V, and silicon has 0.7V.

                                the 0.5V was just an example.. But the message was, that you have to take the diode drop into account, if you have it inline with the supply, as a reverse polarity protection.. In my example (with 0.5V diode drop) then if you supply your circuit with 2V, then the circuitry after the diode will get 1.5V, which is below the 1.8V minimum operating voltage.

                                And by removing the diode on the PIR sensor (if it's in the supply line), you can achieve a lower operating voltage.

                                H 1 Reply Last reply
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                                • tbowmoT tbowmo

                                  @dbemowsk

                                  the voltage drop across a diode varies with the technology.. Schottky diodes only have 0.2V drop, while germanium has 0.3V, and silicon has 0.7V.

                                  the 0.5V was just an example.. But the message was, that you have to take the diode drop into account, if you have it inline with the supply, as a reverse polarity protection.. In my example (with 0.5V diode drop) then if you supply your circuit with 2V, then the circuitry after the diode will get 1.5V, which is below the 1.8V minimum operating voltage.

                                  And by removing the diode on the PIR sensor (if it's in the supply line), you can achieve a lower operating voltage.

                                  H Offline
                                  H Offline
                                  Heizelmann
                                  wrote on last edited by
                                  #23

                                  Here are some measured values (not very precise):

                                  The unmodified HC-SR50: Supply 5.0V, Standby 0.05mA, Tripped: 0.19mA

                                  Regulator and diode removed: Supply 3.0V, Standby 0.03mA, Tripped 0.15mA
                                  Regulator and diode removed: Supply 2.4V, Standby 0.02mA, Tripped 0.11mA

                                  Below 2.4 V the Sensor doesn't work reliable.
                                  The voltage drop of the diode depends on the current and is minimum 0.5V.
                                  So if you would like to operate with 3 AA-Batteries it is recommended to remove/shortcut the diode.

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                                  • scalzS Offline
                                    scalzS Offline
                                    scalz
                                    Hardware Contributor
                                    wrote on last edited by scalz
                                    #24

                                    @dbemowsk for an ultra low drop voltage, a ridiculous drop voltage, and regarding reverse polarity protection, at the node level, i would use a P mosfet, a lot better than a diode even a schottky, for low power nodes..
                                    i do this for my nodes, works well ;)

                                    Simple: connect GND to your Gate, VBAT to your Source and your 3VCC to the Drain.
                                    When batt is well connected, VBAT normally flows. But when reversed, you have no GND connected to your board.

                                    You can think this acting like a resistor then, so with a low Rdson for your mosfet, and U=R.I, you can easily calc this micro volt drop voltage !
                                    About the power consumption of this, it's also ridiculous, as this power consumption does matter in low power "sleep" mode, in uA, power loss is negligeable.

                                    Enjoy :)

                                    about the min voltage of this PIR module, if i remember the onboard controller ic is given for 3v min. lucky it can go to 2.4v.

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                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #25

                                      Here's a really good youtube video which elucidates what scalz just said:
                                      https://www.youtube.com/watch?v=IrB-FPcv1Dc

                                      @scalz Any suggestions as to which p-channel mosfet to pick? Have you any favorites or found any that stand out as just generally better than all the rest at these lower voltages and currents?

                                      1 Reply Last reply
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                                      • dbemowskD Offline
                                        dbemowskD Offline
                                        dbemowsk
                                        wrote on last edited by
                                        #26

                                        So I thought since the PIRs that I have say for the chip that the voltage minimum is 3 volts. If I am going to make sensors that run on 2 AA batteries, once the voltage drops a bit the PIR will be useless, thus decreasing the usable battery life for that sensor even though the pro mini and the radio will run at a significantly lower voltage. What about using something like this to step up the voltage just for the PIR, but leaving the radio and arduino directly connected to the battery? This one will work down to 0.8 volts.
                                        Step up booster 1
                                        Or this one which works down to 1.8 volts which is about what the drop off point of the radio and pro mini is. Step up booster 2
                                        I figure the current draw from the PIR would be low enough at 65ma tripped, and a quiscent current of 50ua for the second step up module (can't find quiscent current for the first one) that it shouldn't be too much of a drain on the battery, correct?

                                        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                        NeverDieN 1 Reply Last reply
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                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #27

                                          Heizelman says (above) that the sensor works on voltages down to 2.4v. So, use two 1.5v lithium batteries. They have a flatter discharge curve than alkaline batteries.

                                          dbemowskD 1 Reply Last reply
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