How best to find the "best" small solar panel of a particular size?
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@gohan said in How best to find the "best" small solar panel of a particular size?:
If you could make one the smallest as possible just for 2 supercaps, it would be a nice thing to have to integrate into an existing project to give it a little backup power.
But I'm guessing you want them in series, not parallel. Am I right? I suppose that might be useful actually. Ceech's seems to be parallel, though I can't say for sure whether or not it connects two banks of parallel caps in a series configuration or a parallel configuration.
@Ceech What voltage does it supply? Are they 2.7v supercaps, or something else?
You know what would be interesting? A capacitor bank that accepts charge in parallel but gives it back in series after a voltage threshold has been reached. That way you could charge it with very weak voltage (e.g. from a solar panel in very weak light), and still get a useable voltage out of it without the huge efficiency losses you usually get from a boost converter running at very low currents. Of course, the ESR might be very high (since it adds) if it wasn't very low in the supercaps to begin with. Low ESR supercaps are certainly available though.
@Ceech What do you think?
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You know what would be interesting? A capacitor bank that accepts charge in parallel but gives it back in series after a voltage threshold has been reached. That way you could charge it with very weak voltage (e.g. from a solar panel in very weak light), and still get a useable voltage out of it without the huge efficiency losses you usually get from a boost converter running at very low currents. Of course, the ESR might be very high (since it adds) if it wasn't very low in the supercaps to begin with. Low ESR supercaps are certainly available though.
@Ceech What do you think?
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This is the capacitors schematic:
Two caps are in series, pairs in parallel. IC only allows for up to 5.5V. But voltages can be set - charge voltage, backup voltage, trip voltage and charge current can all be set. @NeverDie There is a solder jumper pad on the board for low current efficiency selection. Some other DC-DC converters also have this option. -
@NeverDie you mean a like battery from a hybrid car? Cells form a pack, but monitored(at least) and [possibly] charged individually. I believe that is how they are set up. It might be a way to find a reference on how to do it.
Charge pumps work on this principle. It's just that they dump their higher voltage from the series configuration into another capacitor, whose voltage eventually rises to the series voltage. I guess that could work too, but you need switches which switch at very low voltages to pull it off if you're starting from a cold-start and, say, a solar panel is only providing you with extremely low voltage. I'm not sure how far below 0.6v you can find switches that still function. Same for the oscillator that typically drives a charge pump. That's why Ceech's board (that I linked earlier above) that works with a startup voltage of as low as 20mv (?) is so impressive. Or is that its lowest operating voltage, and it still requires a higher start-up voltage? I guess I should read the chip spec sheet.
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Charge pumps work on this principle. It's just that they dump their higher voltage from the series configuration into another capacitor, whose voltage eventually rises to the series voltage. I guess that could work too, but you need switches which switch at very low voltages to pull it off if you're starting from a cold-start and, say, a solar panel is only providing you with extremely low voltage. I'm not sure how far below 0.6v you can find switches that still function. Same for the oscillator that typically drives a charge pump. That's why Ceech's board (that I linked earlier above) that works with a startup voltage of as low as 20mv (?) is so impressive. Or is that its lowest operating voltage, and it still requires a higher start-up voltage? I guess I should read the chip spec sheet.
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@ceech Is there a particular brand/source of supercaps that you recommend to fit your PCB? Or do they come pre-installed?
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@ceech Is there a particular brand/source of supercaps that you recommend to fit your PCB? Or do they come pre-installed?
@NeverDie I like those:
http://www.mouser.com/ds/2/40/AVX-SCC-1018831.pdf
Super capacitors will be installed on boards. -
@ceech Is there a particular brand/source of supercaps that you recommend to fit your PCB? Or do they come pre-installed?
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@alexsh1 said in How best to find the "best" small solar panel of a particular size?:
Did you manage to find a holy grail?
I haven't received the supercaps from China, so I can't comment on them as yet. I expect they should arrive by next weekend, or possibly before. However, there are lots of other supercaps that one might use.
I still think that for most people a simple 6v solar panel for around $1 on Aliexpress, together with https://www.openhardware.io/view/382/Tiny-Solar-Charger-for-27v-Mote-Supercap
and a sufficiently large supercap is all you're going to need for most things. If you have a sensor that needs 3.3v, then you will want to add a pass-through boost charger such as:
https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
or
https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
that you enable when your node wakes up and disable before going back to sleep.One can get more elaborate to handle more challenging low-light cases, but for 80%+ of the cases, I would expect the above to be enough.
Fortunately, all this stuff is fairly inexpensive and easy to assemble.
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I have this Solar Powered IoT Device Kit from Cypress....but have not started using it yet. though I would post it in case you might find the BOM useful.
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@alexsh1 said in How best to find the "best" small solar panel of a particular size?:
Did you manage to find a holy grail?
I haven't received the supercaps from China, so I can't comment on them as yet. I expect they should arrive by next weekend, or possibly before. However, there are lots of other supercaps that one might use.
I still think that for most people a simple 6v solar panel for around $1 on Aliexpress, together with https://www.openhardware.io/view/382/Tiny-Solar-Charger-for-27v-Mote-Supercap
and a sufficiently large supercap is all you're going to need for most things. If you have a sensor that needs 3.3v, then you will want to add a pass-through boost charger such as:
https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
or
https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
that you enable when your node wakes up and disable before going back to sleep.One can get more elaborate to handle more challenging low-light cases, but for 80%+ of the cases, I would expect the above to be enough.
Fortunately, all this stuff is fairly inexpensive and easy to assemble.
@NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.
Meantime, I did manage to find this interesting article - https://www.ti5.tu-harburg.de/publications/2009/fgsn09_lifetime.pdf
And these boost converters on the e-bay:
A bit expensive, but based on a very advanced chip which may be used with supercaps.
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@NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.
Meantime, I did manage to find this interesting article - https://www.ti5.tu-harburg.de/publications/2009/fgsn09_lifetime.pdf
And these boost converters on the e-bay:
A bit expensive, but based on a very advanced chip which may be used with supercaps.
@alexsh1 said in How best to find the "best" small solar panel of a particular size?:
@NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.
https://www.digikey.com/product-detail/en/maxim-integrated/MAX8887EZK27-/MAX8887EZK27--ND/6227255
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@alexsh1 said in How best to find the "best" small solar panel of a particular size?:
@NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.
https://www.digikey.com/product-detail/en/maxim-integrated/MAX8887EZK27-/MAX8887EZK27--ND/6227255
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You'll need to substitute a different LDO for it then.
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@NeverDie it is a no go for me at USD 18 delivery charge to the UK. Unfortunately, there are no other sources for this chip.
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@alexsh1 in case you don't already know, octopart is great for finding sources. https://octopart.com/search?q=MAX8887EZK27
There seems to be only american sources for this component though :(@alexsh1 in case you don't already know, octopart is great for finding sources. https://octopart.com/search?q=MAX8887EZK27
There seems to be only american sources for this component though :(I did not know about this source
Well, that's the problem. The postage is golden and then if the value is greater than 20 bucks (including postage), I have to pay 20% VAT.
:((((( -
@alexsh1 in case you don't already know, octopart is great for finding sources. https://octopart.com/search?q=MAX8887EZK27
There seems to be only american sources for this component though :(I did not know about this source
Well, that's the problem. The postage is golden and then if the value is greater than 20 bucks (including postage), I have to pay 20% VAT.
:(((((@alexsh1 @NeverDie You can substitute the MAX8887 with MIC5365.
This whole thing got me so intrigued that I'm going to make a board myself. With charger, super capacitors and DC-DC converter. I'll use MIC5365 and for DC-DC conversion TPS610986. It has loads of options. And the whole thing will cost less than 10 bucks. I've made a schematic
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@alexsh1 @NeverDie You can substitute the MAX8887 with MIC5365.
This whole thing got me so intrigued that I'm going to make a board myself. With charger, super capacitors and DC-DC converter. I'll use MIC5365 and for DC-DC conversion TPS610986. It has loads of options. And the whole thing will cost less than 10 bucks. I've made a schematic
@ceech said in How best to find the "best" small solar panel of a particular size?:
TPS610986
Excellent choice - TPS610986 - The TPS61098x
suits for low power systems very well, especially for the system which
spends the most of time in sleep mode and wakes up periodically to sense or transmit signals.
