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  3. How best to find the "best" small solar panel of a particular size?

How best to find the "best" small solar panel of a particular size?

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  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #156

    I received the Chinese supercaps today. My "el cheapo" component tester is, I guess, too cheap, because it can't identify them:
    0_1497291884798_chinacap1.jpg
    0_1497291897355_chinacap2.jpg
    So, if anyone has suggestions for a good capacitor tester, let me know.

    However, I did plug the first one into my solar node after charging it ,and, so far it's not holding it's charge very well at all. I'll try the green one next.

    alexsh1A 1 Reply Last reply
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    • NeverDieN NeverDie

      I received the Chinese supercaps today. My "el cheapo" component tester is, I guess, too cheap, because it can't identify them:
      0_1497291884798_chinacap1.jpg
      0_1497291897355_chinacap2.jpg
      So, if anyone has suggestions for a good capacitor tester, let me know.

      However, I did plug the first one into my solar node after charging it ,and, so far it's not holding it's charge very well at all. I'll try the green one next.

      alexsh1A Offline
      alexsh1A Offline
      alexsh1
      wrote on last edited by
      #157

      @NeverDie I just watched this video:

      https://youtu.be/EKRZEc-4SBo

      Is this what you have been looking?

      NeverDieN 1 Reply Last reply
      1
      • alexsh1A alexsh1

        @NeverDie I just watched this video:

        https://youtu.be/EKRZEc-4SBo

        Is this what you have been looking?

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #158

        @alexsh1
        I like Julien's videos, butI'd find something that's faster and more automated to be preferable, as well as something that can measure ESR too.

        1 Reply Last reply
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        • NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by NeverDie
          #159

          Well, so far the green supercap isn't holding its charge any better. I'll leave it in-circuit for two or three days, though, and see if that improves. It's encouraging that the rate of voltage decrease is decreasing. Some supercaps apparently improve their ability to retain charge if they are forced to hold a charge long enough, though I have no idea why that is. For instance, some capacitor leakage test protocols call for holding a capacitor at its rated voltage for 72 hours before running the leakage test.

          alexsh1A NeverDieN 2 Replies Last reply
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          • NeverDieN NeverDie

            Well, so far the green supercap isn't holding its charge any better. I'll leave it in-circuit for two or three days, though, and see if that improves. It's encouraging that the rate of voltage decrease is decreasing. Some supercaps apparently improve their ability to retain charge if they are forced to hold a charge long enough, though I have no idea why that is. For instance, some capacitor leakage test protocols call for holding a capacitor at its rated voltage for 72 hours before running the leakage test.

            alexsh1A Offline
            alexsh1A Offline
            alexsh1
            wrote on last edited by alexsh1
            #160

            @NeverDie you are right - Nick Gammon states exactly the same that overtime leakage "improves". A new cap has to be broken in before leakage is measured.

            ESR measurement - I have no idea if it is possible to measure it and how. I think right now we are going down deep into the physics in order to do that

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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #161

              For more normal capacitors (though apparently not for 10F supercaps), the little gizmo I showed in the pictures above does measure and display the ESR. That's one of the main reasons I purchased it. It's probably not hard to measure either. Measure the unloaded voltage. Then measure the voltage under, say, 1 amp of current. The second voltage measurement will be less, and from that you can calculate the ESR. At least, that's how I'm guessing it's done. Except you'd near to do a near instantaneous measurement, because the longer you drain the current, the more the voltage goes down for that reason too, not just ESR.

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              • NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #162

                Incredibly, I may have to resort to the Julien Ilett method of measuring capacitance. None of the meters or testers I've seen thus far handle supercapacitor capacitance (e.g. 10F). So, thanks for posting the video! Very timely.

                alexsh1A 1 Reply Last reply
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                • NeverDieN NeverDie

                  Incredibly, I may have to resort to the Julien Ilett method of measuring capacitance. None of the meters or testers I've seen thus far handle supercapacitor capacitance (e.g. 10F). So, thanks for posting the video! Very timely.

                  alexsh1A Offline
                  alexsh1A Offline
                  alexsh1
                  wrote on last edited by alexsh1
                  #163

                  @NeverDie the old fashioned way! ;-)
                  Glad we are doing or reading about the same things at the same time.

                  How long does it take for your device to measure ESR? Did you try a normal capacitor, I.e. 100uF?

                  NeverDieN 1 Reply Last reply
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                  • alexsh1A alexsh1

                    @NeverDie the old fashioned way! ;-)
                    Glad we are doing or reading about the same things at the same time.

                    How long does it take for your device to measure ESR? Did you try a normal capacitor, I.e. 100uF?

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #164

                    @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                    How long does it take for your device to measure ESR? Did you try a normal capacitor, I.e. 100uF?

                    Yes. About 5 seconds.

                    [Edit: that includes the time it also takes to measure capacitance. It does both measurements (including part type identification) at the push of the button. ]

                    1 Reply Last reply
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                    • gohanG Offline
                      gohanG Offline
                      gohan
                      Mod
                      wrote on last edited by
                      #165

                      Maybe it is just outside of the measurable range of the meter.

                      1 Reply Last reply
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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #166

                        Is there a way to do a full disconnect of the solar panel (so as to do an unloaded voltage measurement) without resorting to a relay? I've tried using a PFET, and although it can turn off the current flowing from the solar panel, it still somehow sucks the measured voltage down to about 0.3v above the supercap's voltage. On the other hand, if I physically disconnect the solar panel, then I'm able to then read it's unloaded voltaqe.

                        NeverDieN 2 Replies Last reply
                        0
                        • NeverDieN NeverDie

                          Is there a way to do a full disconnect of the solar panel (so as to do an unloaded voltage measurement) without resorting to a relay? I've tried using a PFET, and although it can turn off the current flowing from the solar panel, it still somehow sucks the measured voltage down to about 0.3v above the supercap's voltage. On the other hand, if I physically disconnect the solar panel, then I'm able to then read it's unloaded voltaqe.

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #167

                          I played around with it a bit more, and I found that if I used some external voltage source that was otherwise not part of the circuit to switch the P-FET "off", then it effectively accomplishes a full disconnect.

                          1 Reply Last reply
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                          • NeverDieN NeverDie

                            Is there a way to do a full disconnect of the solar panel (so as to do an unloaded voltage measurement) without resorting to a relay? I've tried using a PFET, and although it can turn off the current flowing from the solar panel, it still somehow sucks the measured voltage down to about 0.3v above the supercap's voltage. On the other hand, if I physically disconnect the solar panel, then I'm able to then read it's unloaded voltaqe.

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #168

                            Found a very good on-point thread which addresses the issue I'm having: https://forum.arduino.cc/index.php?topic=115233.0 So, it may be mosfet related, not just circuit related. If worse comes to worst, I'll order the Hexfet it references that supposedly does achieve a full disconnect the way you'd expect.

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                            • NeverDieN NeverDie

                              @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                              @ceech said iThe double cell 15F flat capacitor can only supply 70mA.

                              It should be enough if not using nrf24l01+ pa lna or rfm69HW. In this case perhaps, it would be better to have 150mA at least to cover those transmitters?
                              I like the size - It is really flat.

                              If you start to get choosy, that's when it's time to start making your own boards. It's easier than you might think. Otherwise, you just have to accept that the off-the-shelf stuff will never be exactly what you want.

                              It's really too bad there isn't more of a universal PCB format that's easily edited, so you can simply start with a board that's close to what you want and just customize it a bit (the way one might with, say, software). For instance, even just changing LDO's--unless the new LDO has exactly the same land pattern--can necessitate redoing the board. No problem if you're the original designer, but it's a PITA if you aren't.

                              alexsh1A Offline
                              alexsh1A Offline
                              alexsh1
                              wrote on last edited by
                              #169

                              @NeverDie said in How best to find the "best" small solar panel of a particular size?:

                              @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                              @ceech said iThe double cell 15F flat capacitor can only supply 70mA.

                              It should be enough if not using nrf24l01+ pa lna or rfm69HW. In this case perhaps, it would be better to have 150mA at least to cover those transmitters?
                              I like the size - It is really flat.

                              If you start to get choosy, that's when it's time to start making your own boards. It's easier than you might think. Otherwise, you just have to accept that the off-the-shelf stuff will never be exactly what you want.

                              It's really too bad there isn't more of a universal PCB format that's easily edited, so you can simply start with a board that's close to what you want and just customize it a bit (the way one might with, say, software). For instance, even just changing LDO's--unless the new LDO has exactly the same land pattern--can necessitate redoing the board. No problem if you're the original designer, but it's a PITA if you aren't.

                              I do not disagree with you. I have started looking at Eagle software. Obviously, the idea is that I'm going to start with improving somebody's design first and then designing something myself

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                              • NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #170

                                @ceech said in How best to find the "best" small solar panel of a particular size?:

                                MIC5365

                                I'm going to switch from the MAX8887EZK27 LDO over to: http://datasheet.sii-ic.com/en/voltage_regulator/S1313_E.pdf
                                which also is the same size SOT-23-5 package.

                                Why? Current consumption. The S1313 datasheet says it should consume a maximum of 1.35ua of current, whereas the MAX8887EZK27 may be consuming as much as 85ua (though I haven't actually tried measuring it). When the overall charging current from the solar panel is only around 50ua indoors far away from the windows, I'm betting it will make a difference. Likewise the MIC5365 also appears to have a rather high quiescent current of around 29ua, at least according to its datasheet that is.

                                C 1 Reply Last reply
                                1
                                • NeverDieN NeverDie

                                  @ceech said in How best to find the "best" small solar panel of a particular size?:

                                  MIC5365

                                  I'm going to switch from the MAX8887EZK27 LDO over to: http://datasheet.sii-ic.com/en/voltage_regulator/S1313_E.pdf
                                  which also is the same size SOT-23-5 package.

                                  Why? Current consumption. The S1313 datasheet says it should consume a maximum of 1.35ua of current, whereas the MAX8887EZK27 may be consuming as much as 85ua (though I haven't actually tried measuring it). When the overall charging current from the solar panel is only around 50ua indoors far away from the windows, I'm betting it will make a difference. Likewise the MIC5365 also appears to have a rather high quiescent current of around 29ua, at least according to its datasheet that is.

                                  C Offline
                                  C Offline
                                  ceech
                                  Hardware Contributor
                                  wrote on last edited by
                                  #171

                                  @NeverDie Solid choice.

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                                  • NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #172

                                    I did the experiment of charging one of the green Chinese cheapo capacitors for 3 days at 2.7v, and then I removed it from the circuit and measured its voltage after 3 days with no charging and no load at all. It came out at 2.54v. So, I guess I would deem that use-able.

                                    alexsh1A 1 Reply Last reply
                                    0
                                    • NeverDieN NeverDie

                                      I did the experiment of charging one of the green Chinese cheapo capacitors for 3 days at 2.7v, and then I removed it from the circuit and measured its voltage after 3 days with no charging and no load at all. It came out at 2.54v. So, I guess I would deem that use-able.

                                      alexsh1A Offline
                                      alexsh1A Offline
                                      alexsh1
                                      wrote on last edited by
                                      #173

                                      @NeverDie I suppose you broke it in. Try to do a few more cycles (charge / discharge) and see if self discharge improves

                                      1 Reply Last reply
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                                      • gohanG Offline
                                        gohanG Offline
                                        gohan
                                        Mod
                                        wrote on last edited by
                                        #174

                                        It should get a little better after some cycles

                                        1 Reply Last reply
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                                        • NeverDieN NeverDie

                                          I went ahead and made the switch on the node that I'm experimenting with: I'm now using a LTC3235D 3.3v passthrough boost converter. I switch it on when the node wakes up, do various measurements, then switch it off before transmitting the results if the supercap voltage is above threshold. Everything working smoothly.

                                          I think I may next try putting a buck converter on the solar panel so I can get more juice out of it when its voltage is above 3.3v. I'll be trying this one:
                                          https://www.openhardware.io/view/276/33v-Buck-Boost-DC-DC-Converter
                                          because it's the only one I have on hand. If it seems to help, then I'll look for something more on-point (and less expensive!).

                                          alexsh1A Offline
                                          alexsh1A Offline
                                          alexsh1
                                          wrote on last edited by
                                          #175

                                          @NeverDie said in How best to find the "best" small solar panel of a particular size?:

                                          I went ahead and made the switch on the node that I'm experimenting with: I'm now using a LTC3235D 3.3v passthrough boost converter. I switch it on when the node wakes up, do various measurements, then switch it off before transmitting the results if the supercap voltage is above threshold. Everything working smoothly.

                                          I think I may next try putting a buck converter on the solar panel so I can get more juice out of it when its voltage is above 3.3v. I'll be trying this one:
                                          https://www.openhardware.io/view/276/33v-Buck-Boost-DC-DC-Converter
                                          because it's the only one I have on hand. If it seems to help, then I'll look for something more on-point (and less expensive!).

                                          How does LTC3235D compare to BQ25570?
                                          BQ25570 has got buck converter with Vout from 3.3V down to 2V (Vbat is from 5.1 down to 2V), which is just enough to run nrf24l01+ with AVR.

                                          NeverDieN 1 Reply Last reply
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