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  3. 💬 4-channel switcher/dimmer

💬 4-channel switcher/dimmer

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contest2017mysensorsdimmer
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  • HouseIOTH HouseIOT

    @Samuel235, It is just my first project and it has some weaknesses. But thanks for the comment, I will use it in future.

    S Offline
    S Offline
    Samuel235
    Hardware Contributor
    wrote on last edited by
    #13

    @HouseIOT - Not for a second was I point out mistakes to make you feel your first project wasn't good enough dude. Its a very nice project and i'm interested in using it to develop one myself. I'm just giving you my perspective on where to develop this board on your next revision, that is all :)

    MySensors 2.1.1
    Controller - OpenHAB (Virtual Machine)
    Gateway - Arduino Mega MQTT Gateway W5100

    1 Reply Last reply
    1
    • scalzS Offline
      scalzS Offline
      scalz
      Hardware Contributor
      wrote on last edited by scalz
      #14

      hello,

      congrats for your first board :+1:
      if i can add a sidenote..
      hopefully you have never got problem without varistor. but imho, varistor should be "mandatory", it protects against overvoltage, storms for instance etc. It's not the same as a fuse, and should be always used in combination with a fuse.
      Googling will give you a lot of infos i think.
      My 2cents if this can help ;)

      1 Reply Last reply
      0
      • D Offline
        D Offline
        DavidZH
        wrote on last edited by
        #15

        @scalz

        I agree with the comments about the varistor, it can certainly help with spikes. But only around 10 times. After that, the varistor will fail. Violently. In Europe, Australia and North America that will not be a big problem, but in countries with a little less reliable grid that could be within a year.
        When the MOV fails, it will become a short across the live and neutral, so ALWAYS put your varistor/MOV behind the primary fuse so that that will blow and stop the current across. Otherwise you'll have a nice fire inside the switchbox...

        little story: a friend of mine lives in the Carribean and they have a sketchy power grid there. One day the fridge was "tingly", so we start searching. Few minutes later: POOF!: magic smokes escapes from the power conditioner for the TV. OK. Something's really wrong here.
        So we suspected the wiring because of the corrosive nature of the air there (warm, humid sea breeze). Switch off the power, and start opening switchboxes and outlets (all US 120V system), we start finding all sorts of weird stuff like a circuit that is spliced off, goes into the floor and exits in another box, that is also fed directly from the panel.....

        So a few hours later we have checked everything, ripped out some unused wires and checked all connections and switch all back on. Still auchie on the fridge. So after a few minutes unplugging all appliances and socketstrips it was gone!

        It was a socket strip with net filter. The MOVS had blown and created a short to earth. And since the US system does not use RCDs on all circuits that could go on for a while.

        Moral of the story: MOVs can do good. And bad. Use them wisely!

        1 Reply Last reply
        2
        • HouseIOTH HouseIOT

          @tbowmo said in 💬 4-channel switcher/dimmer:

          Would you mind adding the schematics as a PDF file

          Yes, I add it soon.

          hhaliboH Offline
          hhaliboH Offline
          hhalibo
          wrote on last edited by
          #16

          @HouseIOT There's missing a hole of C170_1493528212379_20170430125409.jpg

          1 Reply Last reply
          0
          • Andrea BoarinoA Offline
            Andrea BoarinoA Offline
            Andrea Boarino
            wrote on last edited by
            #17
            This post is deleted!
            HouseIOTH 1 Reply Last reply
            0
            • HouseIOTH HouseIOT

              @tbowmo said in 💬 4-channel switcher/dimmer:

              Would you mind adding the schematics as a PDF file

              Yes, I add it soon.

              hhaliboH Offline
              hhaliboH Offline
              hhalibo
              wrote on last edited by hhalibo
              #18

              @HouseIOT As a newbie, I did a board completely following you schematics. But unfortunately,not working...

              I use the MYsensores-bootloader(8Mhz,V1.5.4!), and I flashed your source ino-code into the board.

              I can see the dimmer in the MYSController(as picture show), but there's no output from the X1.

              My gateway is a esp8266 wifi gateway, version is 2.1.1 and it works fine.

              PS: After testing job, the circuits of low voltage seems work well, shortcuts x5 and x2, the indicator led show lightness change(OFF, 30 & 100). The problem maybe in the Hi-voltage parts.

              PLS help, THANKS a lot !
              0_1496310192532_4ch-dimmer.jpg
              0_1496310203983_4ch-dimmer001.jpg

              HouseIOTH 1 Reply Last reply
              0
              • hhaliboH hhalibo

                @HouseIOT As a newbie, I did a board completely following you schematics. But unfortunately,not working...

                I use the MYsensores-bootloader(8Mhz,V1.5.4!), and I flashed your source ino-code into the board.

                I can see the dimmer in the MYSController(as picture show), but there's no output from the X1.

                My gateway is a esp8266 wifi gateway, version is 2.1.1 and it works fine.

                PS: After testing job, the circuits of low voltage seems work well, shortcuts x5 and x2, the indicator led show lightness change(OFF, 30 & 100). The problem maybe in the Hi-voltage parts.

                PLS help, THANKS a lot !
                0_1496310192532_4ch-dimmer.jpg
                0_1496310203983_4ch-dimmer001.jpg

                HouseIOTH Offline
                HouseIOTH Offline
                HouseIOT
                wrote on last edited by
                #19

                @hhalibo
                Check for neutral and phase connected right. I can see only one wire of load connected to X1. Other one must be connected to neutral if on X4.1 is phase. Otherwise try to reduce down to zero R5,7,9,11. May be not open the optocouplers.

                hhaliboH 1 Reply Last reply
                0
                • Andrea BoarinoA Andrea Boarino

                  This post is deleted!

                  HouseIOTH Offline
                  HouseIOTH Offline
                  HouseIOT
                  wrote on last edited by
                  #20

                  @Andrea-Boarino
                  Hi! It is Sanhe enclosure. I have bought it in Ukraine.

                  1 Reply Last reply
                  0
                  • HouseIOTH HouseIOT

                    @hhalibo
                    Check for neutral and phase connected right. I can see only one wire of load connected to X1. Other one must be connected to neutral if on X4.1 is phase. Otherwise try to reduce down to zero R5,7,9,11. May be not open the optocouplers.

                    hhaliboH Offline
                    hhaliboH Offline
                    hhalibo
                    wrote on last edited by
                    #21

                    @HouseIOT THANKS for rapid reply!

                    I changed the resistor(r5) to 0 as pitcture shown, no function...
                    0_1496319342078_4ch-dimmer002.jpg

                    HouseIOTH 1 Reply Last reply
                    0
                    • hhaliboH hhalibo

                      @HouseIOT THANKS for rapid reply!

                      I changed the resistor(r5) to 0 as pitcture shown, no function...
                      0_1496319342078_4ch-dimmer002.jpg

                      HouseIOTH Offline
                      HouseIOTH Offline
                      HouseIOT
                      wrote on last edited by
                      #22

                      @hhalibo
                      What supply voltage? 3.3V?..
                      Usually if properly assembled, there should be no problems.

                      hhaliboH 2 Replies Last reply
                      0
                      • HouseIOTH HouseIOT

                        @hhalibo
                        What supply voltage? 3.3V?..
                        Usually if properly assembled, there should be no problems.

                        hhaliboH Offline
                        hhaliboH Offline
                        hhalibo
                        wrote on last edited by
                        #23

                        @HouseIOT supply voltage is 220v.

                        HouseIOTH 1 Reply Last reply
                        0
                        • HouseIOTH HouseIOT

                          @hhalibo
                          What supply voltage? 3.3V?..
                          Usually if properly assembled, there should be no problems.

                          hhaliboH Offline
                          hhaliboH Offline
                          hhalibo
                          wrote on last edited by
                          #24

                          @HouseIOT Hi,in your schematics, the D1 is a DIODE, but in your BOM, D1 is nothing. Maybe the problem is here?

                          1 Reply Last reply
                          0
                          • hhaliboH hhalibo

                            @HouseIOT supply voltage is 220v.

                            HouseIOTH Offline
                            HouseIOTH Offline
                            HouseIOT
                            wrote on last edited by
                            #25

                            @hhalibo said in 💬 4-channel switcher/dimmer:

                            is 220v

                            My English not so good, sorry. I say about low voltage on Atmega. There should be not less than 3.3v. If it is less then may not be enough current to open the optocoupler.

                            D1 i not problem. The zero crossing detect works correctly. You see it on LEDs.

                            hhaliboH 1 Reply Last reply
                            0
                            • HouseIOTH HouseIOT

                              @hhalibo said in 💬 4-channel switcher/dimmer:

                              is 220v

                              My English not so good, sorry. I say about low voltage on Atmega. There should be not less than 3.3v. If it is less then may not be enough current to open the optocoupler.

                              D1 i not problem. The zero crossing detect works correctly. You see it on LEDs.

                              hhaliboH Offline
                              hhaliboH Offline
                              hhalibo
                              wrote on last edited by hhalibo
                              #26

                              @HouseIOT The voltage output from the AMS1117-3.3 is 3.29v, and the voltage of the JP1 (VCC & GND) is 3.29v.

                              And when the V_PERCENTAGE is 100, the voltage input of the pin1&2 with OK2(3,4,5) is 0.825V.

                              when V_PERCENTAGE is 30, the voltage input of the pin1&2 with OK2(3,4,5) is 0.25V.

                              except the voltage input of OK(2,3,4,5) is definitely low,others seems OK.

                              1 Reply Last reply
                              0
                              • hhaliboH Offline
                                hhaliboH Offline
                                hhalibo
                                wrote on last edited by hhalibo
                                #27

                                @HouseIOT
                                I replaced the led1 with a 0Ω resistor, YEAH! Works!:laughing:

                                and I will replace the led 2,3,4

                                1 Reply Last reply
                                0
                                • hhaliboH Offline
                                  hhaliboH Offline
                                  hhalibo
                                  wrote on last edited by hhalibo
                                  #28

                                  @HouseIOT Sorry to trouble you, i use a mysensors-wifi-gateway with protocol 2.1.1 , and my homeautomation is home-assistant. I can't use your dimmer in my system.

                                  After read the reference, there need to add V-percentage and V-status in the code, as a newbie , I can't do it myself. So I wondered,can you do me a favor?

                                  Thanks a lot.

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