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  1. Home
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  3. Current Sensing?

Current Sensing?

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  • gohanG gohan

    I am about to order some LM393 light sensor modules to test them out, but the real challenge will be to remove the photodiode, add a little cable and find a way to stick it to the pulsing LED

    S Offline
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    Samuel235
    Hardware Contributor
    wrote on last edited by
    #41

    @gohan I already have some designs in my head. I don't think this would be that hard to make from scratch to be honest. I'm aiming to make it look exactly like what we have been looking at with: https://shop.openenergymonitor.com/optical-utility-meter-led-pulse-sensor/

    MySensors 2.1.1
    Controller - OpenHAB (Virtual Machine)
    Gateway - Arduino Mega MQTT Gateway W5100

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    • S Offline
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      Samuel235
      Hardware Contributor
      wrote on last edited by
      #42

      Is everyone's power meter omitting a RED LED flashing, or do some countries have different colours?

      MySensors 2.1.1
      Controller - OpenHAB (Virtual Machine)
      Gateway - Arduino Mega MQTT Gateway W5100

      YveauxY 1 Reply Last reply
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      • S Samuel235

        Is everyone's power meter omitting a RED LED flashing, or do some countries have different colours?

        YveauxY Offline
        YveauxY Offline
        Yveaux
        Mod
        wrote on last edited by
        #43

        @Samuel235 yellowish here

        http://yveaux.blogspot.nl

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        • YveauxY Yveaux

          @Samuel235 yellowish here

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          Samuel235
          Hardware Contributor
          wrote on last edited by
          #44

          @Yveaux - You're still in the rough area of 600nM wavelength, so we're all good for you :)

          MySensors 2.1.1
          Controller - OpenHAB (Virtual Machine)
          Gateway - Arduino Mega MQTT Gateway W5100

          YveauxY 1 Reply Last reply
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          • S Samuel235

            @Yveaux - You're still in the rough area of 600nM wavelength, so we're all good for you :)

            YveauxY Offline
            YveauxY Offline
            Yveaux
            Mod
            wrote on last edited by
            #45

            @Samuel235 Great! Surprise me ;-)

            http://yveaux.blogspot.nl

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            • YveauxY Yveaux

              @Samuel235 Great! Surprise me ;-)

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              Samuel235
              Hardware Contributor
              wrote on last edited by
              #46

              @Yveaux I'm attempting to 😉

              Rough designs have been started.

              0_1489000637925_IMG_9134.JPG

              MySensors 2.1.1
              Controller - OpenHAB (Virtual Machine)
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              • scalzS Offline
                scalzS Offline
                scalz
                Hardware Contributor
                wrote on last edited by
                #47

                too hard to resist, so first draft freshly printed
                0_1489017590275_20170309_005521.jpg

                S gohanG 2 Replies Last reply
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                • scalzS scalz

                  too hard to resist, so first draft freshly printed
                  0_1489017590275_20170309_005521.jpg

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                  Samuel235
                  Hardware Contributor
                  wrote on last edited by
                  #48

                  @scalz - I hate being a student and having no time. Beat me to it! Do you have the circuitry sorted?

                  What 3D modelling software do you use? Fusion, solidworks?

                  Also, what size have you made that, what size PCB would it accept?

                  MySensors 2.1.1
                  Controller - OpenHAB (Virtual Machine)
                  Gateway - Arduino Mega MQTT Gateway W5100

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                  • scalzS scalz

                    too hard to resist, so first draft freshly printed
                    0_1489017590275_20170309_005521.jpg

                    gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #49

                    @scalz
                    It may be a good idea to make an housing for the phototransistor that is basically an led, so you can have pcb externally in the same box with the Arduino.

                    S 1 Reply Last reply
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                    • gohanG gohan

                      @scalz
                      It may be a good idea to make an housing for the phototransistor that is basically an led, so you can have pcb externally in the same box with the Arduino.

                      S Offline
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                      Samuel235
                      Hardware Contributor
                      wrote on last edited by
                      #50

                      @gohan - While it would be possible, its not allowing much surface to attach to the meter. My soloution will be out by tonight i hope. I'm proposing we attach this module to the meter and connect into another board that is attached to the side of the meter that is the heart of the module (a atmega328 board). The designs and schematic anyway, we can then ponder over what my designs call and we can improve before production and release to openhardware.io

                      MySensors 2.1.1
                      Controller - OpenHAB (Virtual Machine)
                      Gateway - Arduino Mega MQTT Gateway W5100

                      gohanG 1 Reply Last reply
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                      • S Offline
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                        Samuel235
                        Hardware Contributor
                        wrote on last edited by
                        #51

                        From my initial bit of research, the product that we were talking about from OpenEnergyMonitor doesn't seem to be optimized for detecting a blinking LED. It works, but is not optimized for best result. If the pulse started becoming relatively quick for any reason then this would start to saturate and the LDR will not return to its normal status quick enough. I'm designing using a compactor and photodiode to get around this issue. Schematics are nearly done and will attempt to get this PCB small as possible for either my own 3d printable model to stick onto the meter or @scalz.

                        Could you possibly share that model at all @scalz? Obviously, depending on what engine you have used to create this that is :)

                        MySensors 2.1.1
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                        Gateway - Arduino Mega MQTT Gateway W5100

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                        • sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by sundberg84
                          #52

                          I dont know it its worth anything, but here is my solution for a energymonitor (pulse counter)

                          https://www.byggahus.se/forum/attachment.php?attachmentid=156953&d=1445108667
                          https://www.byggahus.se/forum/attachment.php?attachmentid=156955&d=1445109103
                          https://www.byggahus.se/forum/attachment.php?attachmentid=208900&d=1486415706

                          And to asnwer your question above, I use this for my hole house, and are going to build a portable current sensing monitor which i can move around and measure different outlets.

                          Controller: Proxmox VM - Home Assistant
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                          • sundberg84S sundberg84

                            I dont know it its worth anything, but here is my solution for a energymonitor (pulse counter)

                            https://www.byggahus.se/forum/attachment.php?attachmentid=156953&d=1445108667
                            https://www.byggahus.se/forum/attachment.php?attachmentid=156955&d=1445109103
                            https://www.byggahus.se/forum/attachment.php?attachmentid=208900&d=1486415706

                            And to asnwer your question above, I use this for my hole house, and are going to build a portable current sensing monitor which i can move around and measure different outlets.

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                            Samuel235
                            Hardware Contributor
                            wrote on last edited by
                            #53

                            @sundberg84 - An interested little throw together!

                            I really like the idea of that portable current sensor to move around. Please do publish those designs, that is something that could be of use to some!

                            MySensors 2.1.1
                            Controller - OpenHAB (Virtual Machine)
                            Gateway - Arduino Mega MQTT Gateway W5100

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                            • S Samuel235

                              @gohan - While it would be possible, its not allowing much surface to attach to the meter. My soloution will be out by tonight i hope. I'm proposing we attach this module to the meter and connect into another board that is attached to the side of the meter that is the heart of the module (a atmega328 board). The designs and schematic anyway, we can then ponder over what my designs call and we can improve before production and release to openhardware.io

                              gohanG Offline
                              gohanG Offline
                              gohan
                              Mod
                              wrote on last edited by
                              #54

                              @Samuel235
                              Of course it would need a bigger surface than an led diameter, but could be smaller in volume.

                              S 1 Reply Last reply
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                              • gohanG gohan

                                @Samuel235
                                Of course it would need a bigger surface than an led diameter, but could be smaller in volume.

                                S Offline
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                                Samuel235
                                Hardware Contributor
                                wrote on last edited by Samuel235
                                #55

                                @gohan The trouble is though, as i mentioned just in the post regarding the product from OpenEnergyMonitor, a photo transistor is not the best/optimal way to go about this. As the LM393 module is built, it is the correct method. Using a photodiode and a comparator. No one seems to be doing that, and this is exactly what i'm doing right now. I'm pretty confident we can get this to a size that would satisfy your suggestions, we shall see.

                                Edit: Typo.

                                MySensors 2.1.1
                                Controller - OpenHAB (Virtual Machine)
                                Gateway - Arduino Mega MQTT Gateway W5100

                                gohanG 1 Reply Last reply
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                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by scalz
                                  #56

                                  Beep beep lol
                                  I'm joking. That was really quick to do. The box is same size 22mm. I'm not sure to see the point of making it smaller as it needs holding points.
                                  I've used solidworks.
                                  Yep I've done the pcb too. Ultra low power, a few parts. But I need to test the circuit (maybe at lunch) as I'm not planning to use comp nor amp. Again I did it because it was quick and because I can :)

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                                  • scalzS scalz

                                    Beep beep lol
                                    I'm joking. That was really quick to do. The box is same size 22mm. I'm not sure to see the point of making it smaller as it needs holding points.
                                    I've used solidworks.
                                    Yep I've done the pcb too. Ultra low power, a few parts. But I need to test the circuit (maybe at lunch) as I'm not planning to use comp nor amp. Again I did it because it was quick and because I can :)

                                    S Offline
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                                    Samuel235
                                    Hardware Contributor
                                    wrote on last edited by Samuel235
                                    #57

                                    @scalz - I might as well just leave it to you >.<

                                    Nice, solidworks is what i'm using at the moment too. Fancy sharing the files or is it just a quick rough idea that you're not sticking with?

                                    Would be nice to compare the two designs together for the circuit. I might see about getting a board produced at my Uni on the routing machine. Lets both make our versions and would be nice to compare them side by side. (I'm thinking about sending you one of mine once its produced, and you're welcome to scrutinise it to help me improve)

                                    Out of interest, i'm looking at either 3.5mm audio jack or RJ45 (RJ45 looks to be a slightly cheaper route) to connect back to the 'arduino' box. What are you thinking of doing for connectivity?

                                    MySensors 2.1.1
                                    Controller - OpenHAB (Virtual Machine)
                                    Gateway - Arduino Mega MQTT Gateway W5100

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                                    • scalzS Offline
                                      scalzS Offline
                                      scalz
                                      Hardware Contributor
                                      wrote on last edited by scalz
                                      #58

                                      It took me less an hour for the box+pcb..i wouldn't have invest more time as i've lot of others stuff to do.
                                      For the connector, I let the user choosing as I'm not really planning to design a dedicated pcb for the mcu side. Because there are already lot of boards and it just need one signal. Or I have multiple custom dev board with usb connection too etc. I was mainly interested in doing a low power sensor with a good digital level. Now I need to check my little idea..

                                      S 1 Reply Last reply
                                      1
                                      • scalzS scalz

                                        It took me less an hour for the box+pcb..i wouldn't have invest more time as i've lot of others stuff to do.
                                        For the connector, I let the user choosing as I'm not really planning to design a dedicated pcb for the mcu side. Because there are already lot of boards and it just need one signal. Or I have multiple custom dev board with usb connection too etc. I was mainly interested in doing a low power sensor with a good digital level. Now I need to check my little idea..

                                        S Offline
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                                        Samuel235
                                        Hardware Contributor
                                        wrote on last edited by
                                        #59

                                        @scalz - Perfect, okay. Well i will sort something out with the MCU side in mine then. I might go down the route of custom board, but then again, it may be easier for the user to just use a arduino maybe, just that the connection of the sensor would be a little 'temp' if i don't do a custom board maybe. Not sure yet. Will get the sensor product sorted first.

                                        MySensors 2.1.1
                                        Controller - OpenHAB (Virtual Machine)
                                        Gateway - Arduino Mega MQTT Gateway W5100

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                                        0
                                        • S Samuel235

                                          @gohan The trouble is though, as i mentioned just in the post regarding the product from OpenEnergyMonitor, a photo transistor is not the best/optimal way to go about this. As the LM393 module is built, it is the correct method. Using a photodiode and a comparator. No one seems to be doing that, and this is exactly what i'm doing right now. I'm pretty confident we can get this to a size that would satisfy your suggestions, we shall see.

                                          Edit: Typo.

                                          gohanG Offline
                                          gohanG Offline
                                          gohan
                                          Mod
                                          wrote on last edited by gohan
                                          #60

                                          @Samuel235
                                          Sorry, I meant photodiode, I messed up the name. I am planning to use the module as shown in photos posted by sundberg

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