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  3. Supercap Solar Powered Mysensors nodes as cheap as possible

Supercap Solar Powered Mysensors nodes as cheap as possible

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  • gohanG Offline
    gohanG Offline
    gohan
    Mod
    wrote on last edited by
    #25

    0_1508947582961_upload-fa827db0-bb57-447e-891c-da5819e0ab6e
    Now voltage stays between 2 and 2.4V (it should be 2.62V but I need to adjust the buck converter and add 0.2V as they are lost though the diode now). I don't understand why the voltage is so unstable now during discharge hours

    NeverDieN 1 Reply Last reply
    0
    • gohanG gohan

      0_1508947582961_upload-fa827db0-bb57-447e-891c-da5819e0ab6e
      Now voltage stays between 2 and 2.4V (it should be 2.62V but I need to adjust the buck converter and add 0.2V as they are lost though the diode now). I don't understand why the voltage is so unstable now during discharge hours

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #26

      @gohan It suggests your boost converter is mostly failing to boost whatever is in the cap to the target voltage.

      1 Reply Last reply
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      • gohanG Offline
        gohanG Offline
        gohan
        Mod
        wrote on last edited by
        #27

        I am measuring the supercap voltage before the booster like it was a 2xAA rechargeable batteries. If you look at previous graphs it was much smoother when the diode was not in place

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        • xydixX Offline
          xydixX Offline
          xydix
          wrote on last edited by
          #28

          Hi guys.
          Im I wrong if I say that both @gohan and @NeverDie discuss a lot of solar/supercap in multipe threads?
          Have some of you come to an conclution?
          Wich supercap is best(good enough)?
          Wich solarpanel the best?
          This is very interesting but im an curious what is the optimal setup?

          NeverDieN 1 Reply Last reply
          0
          • xydixX xydix

            Hi guys.
            Im I wrong if I say that both @gohan and @NeverDie discuss a lot of solar/supercap in multipe threads?
            Have some of you come to an conclution?
            Wich supercap is best(good enough)?
            Wich solarpanel the best?
            This is very interesting but im an curious what is the optimal setup?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #29

            @xydix In what sense do you mean optimal? I think what separates our approaches is that gohan wants to buy readymade parts off aliexpress and, if possible, connect them with dupont wires. So, if that rings true for you, then you will probably find his approach more optimal.

            xydixX 1 Reply Last reply
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            • NeverDieN NeverDie

              @xydix In what sense do you mean optimal? I think what separates our approaches is that gohan wants to buy readymade parts off aliexpress and, if possible, connect them with dupont wires. So, if that rings true for you, then you will probably find his approach more optimal.

              xydixX Offline
              xydixX Offline
              xydix
              wrote on last edited by xydix
              #30

              @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
              In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
              In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
              I try to build as cheap nodes as possible.
              Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.
              Have you had any good results useing solar panel indoors?

              NeverDieN 2 Replies Last reply
              0
              • xydixX xydix

                @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                I try to build as cheap nodes as possible.
                Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.
                Have you had any good results useing solar panel indoors?

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #31

                @xydix said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                Have you had any good results useing solar panel indoors?

                Definitely yes. A typical $1 6v solar panel together with an LDO and diode works fine. At least for me. Gohan is exploring something altogether different, and I'd rather not derail his thread. So, if you want more detail, just read the thread I wrote previously.

                1 Reply Last reply
                1
                • gohanG Offline
                  gohanG Offline
                  gohan
                  Mod
                  wrote on last edited by
                  #32

                  I'll let go until Saturday, then I'll do the voltage adjustment and try to discharge the supercap and see if is is able to recover from that condition. If it doesn't I'll need to find a piece of hardware that will have to hold the booster from switching on until a minimum voltage is reached and also add some dynamic sleep time that increases as the voltage decreases below certain levels

                  1 Reply Last reply
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                  • xydixX xydix

                    @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                    In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                    In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                    I try to build as cheap nodes as possible.
                    Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.
                    Have you had any good results useing solar panel indoors?

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #33

                    @xydix said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                    @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                    In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                    In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                    I try to build as cheap nodes as possible.
                    Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.

                    If you want the barest minimum of parts, I've also done it with just a solar panel, a diode, a supercap, and mcu+radio. That's it. Then the trick is to have your mcu monitor the voltage on the supercap. As the voltage approaches the limit, the MCU turns on the radio receiver to burn off extra current, so that the voltage never exceeds the supercap's limit (usually 2.7v). It works.

                    Having said all that, though, I'm interested in what Gohan will come up with. I'm sure his approach will work too. :)

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                    • gohanG Offline
                      gohanG Offline
                      gohan
                      Mod
                      wrote on last edited by
                      #34

                      The best option I think would be 2 supercaps in series and a balance circuit/overvoltage protection /sab mosfets, this way you only need the solar panel and a diode for charging. The problem still remains when the supercaps eventually drain completely

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                      • gohanG Offline
                        gohanG Offline
                        gohan
                        Mod
                        wrote on last edited by
                        #35

                        I'm kind of stuck in finding any ready made product for balancing, so I'm looking at the ALD810026 sab mosfet chip and mount it on a 8soic to dip adapter. It's the closest I could get without the need to print out a pcb. What do you think?

                        NeverDieN 1 Reply Last reply
                        0
                        • gohanG gohan

                          I'm kind of stuck in finding any ready made product for balancing, so I'm looking at the ALD810026 sab mosfet chip and mount it on a 8soic to dip adapter. It's the closest I could get without the need to print out a pcb. What do you think?

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #36

                          @gohan said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                          ALD810026

                          I haven't tried to do balancing, so you're guess is probably better than mine. The guy with the swiss accent had a circuit for it. Your solution sounds better than his though because his only worked while charging to maximum charge whereas yours maybe balances after-the-fact and/or to less charges as well?

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                          • gohanG Offline
                            gohanG Offline
                            gohan
                            Mod
                            wrote on last edited by
                            #37

                            Yes, he used those pcbs from aliexpress that do overvoltage protection, but those are sized for much bigger caps and wouldn't fit much into small boxes. For what I could understand the sab mosfets work while the supercap discharges to keep voltage even across them, so you have to be careful not to apply a higher voltage than the maximum combined of the caps in series. If I could find a way to make a overvoltage protection with some simple components I'd be fine with it.

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                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #38

                              Not long ago someone (was it you?) posted a link to a youtube video where some guy had a charge balancing circuit that wasted very little power, IIRC. He's probably selling it now. Maybe you could just buy one of those?

                              1 Reply Last reply
                              0
                              • gohanG Offline
                                gohanG Offline
                                gohan
                                Mod
                                wrote on last edited by
                                #39

                                exactly, it was me and it was about these sab mosfets

                                1 Reply Last reply
                                0
                                • gohanG Offline
                                  gohanG Offline
                                  gohan
                                  Mod
                                  wrote on last edited by
                                  #40

                                  I maybe up to something: I used a MCP1700 ldo and on Vout a diode + a schottky in series to drop the voltage ( could have used just the diode, but the Vout was 2.7x volts so for supercap longevity I added the schottky to have a safe margin) and it is charging even with panel pointed away from the sun. I'll see how it goes tomorrow, but I am pretty happy with the results so far. If it works I think i can't go cheaper then a LDO + 2 diodes :v:

                                  1 Reply Last reply
                                  1
                                  • gohanG Offline
                                    gohanG Offline
                                    gohan
                                    Mod
                                    wrote on last edited by
                                    #41

                                    It started charging at around 7:30am: it is placed on an eastern wall in vertical position with practically no direct sunlight. It takes a while to stabilize around 2.55V but overall it looks reasonable for the cost of all the power circuit.

                                    0_1509635630373_upload-5a2288c5-2308-4125-ba3e-6d83cb94fa71

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                                    0
                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #42

                                      What is the cost? Also, it's not clear to me how much usable charge you're getting.

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                                      0
                                      • gohanG Offline
                                        gohanG Offline
                                        gohan
                                        Mod
                                        wrote on last edited by
                                        #43

                                        1.5€ for solar panel, 1.7€ for 100F supercap, 1€ for booster and some cents for MCP1700, diodes and a small PCB. A fully charged supercap gives 3 days of working time, with send every 10 minutes of temp. hum, TX rssi, RX RSSI, battery voltage and battery percentage

                                        gohanG NeverDieN 2 Replies Last reply
                                        0
                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #44

                                          Sounds sorta roughly like the kind of circuit used in solar garden lamps, except you've replaced the typical rechargeable battery with a supercap and are boosting to a higher voltage than they typically do. I wonder whether any of them do boost to the same voltage that you're targeting? Perhaps the brighter ones, for example? Those solar garden lights typically have a single, inexpensive integrated circuit that does it all.

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