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  3. Supercap Solar Powered Mysensors nodes as cheap as possible

Supercap Solar Powered Mysensors nodes as cheap as possible

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  • gohanG gohan

    Looking at how quickly the voltage drops over time, I'm seeing no big difference between sending data every 10/30/60 minutes and even adding a second supercapacitor so I'm assuming they are just junk
    I'm seriously considering ditching the supercaps and go with a LiFePo4 battery and leaving just the mcp1700 to keep the battery at 3.3v

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by
    #80

    @gohan Maybe before giving up entirely, perhaps you want to try a quality supercap in place of the shoddy one?

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    • gohanG Offline
      gohanG Offline
      gohan
      Mod
      wrote on last edited by gohan
      #81

      Do you have any suggestion on something of decent quality and not too high price? I mean something of at least 100F but that doesn't cost like 10$

      mfalkviddM NeverDieN 2 Replies Last reply
      0
      • gohanG gohan

        Do you have any suggestion on something of decent quality and not too high price? I mean something of at least 100F but that doesn't cost like 10$

        mfalkviddM Offline
        mfalkviddM Offline
        mfalkvidd
        Mod
        wrote on last edited by
        #82

        @gohan do you really need 100F? How much energy does your node consume? Maybe it is easier to get the energy consumption down than to find a cheap huge capacitor wih low self-discharge?

        NeverDieN 1 Reply Last reply
        2
        • gohanG Offline
          gohanG Offline
          gohan
          Mod
          wrote on last edited by
          #83

          Well it probably doesn't need that much, but I plan to add more sensors and I need to compensate for the winter days when it's cloudy and the daylight is shorter. Of course I could expose the solar panel to direct sunlight to optimize the charging but it would be exposed to harsher weather conditions and the sun will cause the temperature reading to be higher.

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          • gohanG gohan

            Do you have any suggestion on something of decent quality and not too high price? I mean something of at least 100F but that doesn't cost like 10$

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #84

            @gohan said in Supercap Solar Powered Mysensors nodes as cheap as possible:

            Do you have any suggestion on something of decent quality and not too high price? I mean something of at least 100F but that doesn't cost like 10$

            https://www.digikey.com/products/en/capacitors/electric-double-layer-capacitors-edlc-supercapacitors/61?k=avx+supercap&k=&pkeyword=avx+supercap&pv2049=u100F&mnonly=0&ColumnSort=0&page=1&quantity=0&ptm=0&fid=0&pageSize=25

            AVX is a good brand. At least worth a shot to test your idea. If it doesn't meet your expectations, then it's not the supercap's fault. If it turns out to be overkill, you can downgrade from there. Or just start with the higheswt capacity AVX supercap that you think is affordable and make your give-up decision after first testing with that.

            gohanG NeverDieN 2 Replies Last reply
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            • mfalkviddM mfalkvidd

              @gohan do you really need 100F? How much energy does your node consume? Maybe it is easier to get the energy consumption down than to find a cheap huge capacitor wih low self-discharge?

              NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #85

              @mfalkvidd said in Supercap Solar Powered Mysensors nodes as cheap as possible:

              @gohan do you really need 100F? How much energy does your node consume? Maybe it is easier to get the energy consumption down than to find a cheap huge capacitor wih low self-discharge?

              I agree, but I think he just wants to quickly test his proof-of-concept first without thinking about it too hard. Kinda a first-fit rather than best-fit search pattern. We've all done it, I'm sure.

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              • NeverDieN NeverDie

                @gohan said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                Do you have any suggestion on something of decent quality and not too high price? I mean something of at least 100F but that doesn't cost like 10$

                https://www.digikey.com/products/en/capacitors/electric-double-layer-capacitors-edlc-supercapacitors/61?k=avx+supercap&k=&pkeyword=avx+supercap&pv2049=u100F&mnonly=0&ColumnSort=0&page=1&quantity=0&ptm=0&fid=0&pageSize=25

                AVX is a good brand. At least worth a shot to test your idea. If it doesn't meet your expectations, then it's not the supercap's fault. If it turns out to be overkill, you can downgrade from there. Or just start with the higheswt capacity AVX supercap that you think is affordable and make your give-up decision after first testing with that.

                gohanG Offline
                gohanG Offline
                gohan
                Mod
                wrote on last edited by gohan
                #86

                @neverdie 8$ it is not bad but still 6x the initial price I was thinking. Also 8$ is the cost of 3 or 4 LiFePo4 AA batteries that are less temperature sensitive than lipo but can still hold a lot more energy than a supercapacitor and have the right 3.3v working voltage avoiding the need for a voltage regulator/booster . I'll think about it

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                • NeverDieN NeverDie

                  @gohan said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                  Do you have any suggestion on something of decent quality and not too high price? I mean something of at least 100F but that doesn't cost like 10$

                  https://www.digikey.com/products/en/capacitors/electric-double-layer-capacitors-edlc-supercapacitors/61?k=avx+supercap&k=&pkeyword=avx+supercap&pv2049=u100F&mnonly=0&ColumnSort=0&page=1&quantity=0&ptm=0&fid=0&pageSize=25

                  AVX is a good brand. At least worth a shot to test your idea. If it doesn't meet your expectations, then it's not the supercap's fault. If it turns out to be overkill, you can downgrade from there. Or just start with the higheswt capacity AVX supercap that you think is affordable and make your give-up decision after first testing with that.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #87

                  @neverdie said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                  Or just start with the highest capacity AVX supercap that you think is affordable

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                  • gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #88

                    I always like to stay on the safe side and plan ahead. Now I need to find out quickly if the solar panel is actually able to provide enough power to keep the node running even with short daylight ( I am thinking about using the LiFePO4 battery charged at 3.1V and see if it can reach the 3.3V or if it drops below 3V); meanwhile I'll try to do a runtime test on the supercaps and try to see how long I can power a node without sleep and make an estimate for a target capacity of a good quality supercap

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                    • gohanG Offline
                      gohanG Offline
                      gohan
                      Mod
                      wrote on last edited by
                      #89

                      The LiFePO4 battery setup was unable to charge the battery (maybe because I didn't study how to charge those batteries). I am now back to the 5V supercaps but with the HW radio to see how it works and I noticed the TX power dropped from 40% to 0% so the power amplifier is actually doing its job

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                      • gohanG Offline
                        gohanG Offline
                        gohan
                        Mod
                        wrote on last edited by
                        #90

                        Also the buck/boost module has some low voltage issues when voltage drops below 1.4V it start drawing 130/140mA and I needed to increase voltage to 1.7V (where it was drawing 240mA) before it started to supply the correct voltage for the node to boot and have the current back to a normal 20/40mA.
                        I need to find a solution for recovering the node after the booster goes crazy and that would require for sure using a voltage detector like @NeverDie suggested but that is going to require making a custom PCB with integrated booster for the 3.3v output and the supercap charger mentioned earlier.
                        Is anybody willing to help? :sweat_smile:

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                        • gohanG Offline
                          gohanG Offline
                          gohan
                          Mod
                          wrote on last edited by
                          #91

                          Ok, after almost a year 3 out of 5 5.5v supercaps started leaking... Rip

                          M 1 Reply Last reply
                          1
                          • gohanG gohan

                            Ok, after almost a year 3 out of 5 5.5v supercaps started leaking... Rip

                            M Offline
                            M Offline
                            Mathea90
                            wrote on last edited by
                            #92

                            @gohan that's a pity. Do you know what the root cause could be? Temperature? Charging cycles? Bad part quality?

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                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #93

                              Andreas Spiess did a whole video on how to properly charge supercaps in series. Gohan's supercaps were just soldered together without those protections to get their 5.5v rating. Maybe it was that. Or, since it was outdoors, maybe corrosion got to them.... It would be interesting to hear what Gohan's post-mortem reveals. As Edison would say, Gohan learned a new way of how not to do it. That still leaves a lot of ways that it could be done though.

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                              • gohanG Offline
                                gohanG Offline
                                gohan
                                Mod
                                wrote on last edited by
                                #94

                                No idea really, the box was sealed. I suspect they might have gotten unbalanced. About charge cycles I don't think they were a problem since they probably had less than 400 (1 cycle a day). They were cheap Chinese parts, so poor quality for sure given the self discharge rate they had. Given the cost of a LiFePO4 battery compared to supercaps, I think I'm going to take the battery route and ditch the whole solar power. I have an identical node running on a single AA LiFePO4 and in 8 months it barely discharged even if it is sending 4 values every 10 minutes

                                1 Reply Last reply
                                1
                                • NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #95

                                  I've forgotten, but didyou do any protection circuit for your supercaps to keep each one from overcharging? Julien Ilett tested some and found that not all of Chinee circuits stopped the charging at 2.7v, but instead allowed them to go to 2.8 or 2.9v instead:
                                  https://www.youtube.com/watch?v=r7M6Pb2roLs&t=180s
                                  So, maybe that's what happened to the yours that leaked.

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                                  • gohanG Offline
                                    gohanG Offline
                                    gohan
                                    Mod
                                    wrote on last edited by
                                    #96

                                    I couldn't because they are packed together, but it was something I was expecting anyway. I had them completely discharged every now and then when the arduino went crazy and drained them out.

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                                    • gohanG Offline
                                      gohanG Offline
                                      gohan
                                      Mod
                                      wrote on last edited by
                                      #97

                                      Small update after some time running on 2 100F supercaps in parallel

                                      0_1538559724740_25ea6c6c-ab32-4422-93a0-a8d6875d0972-image.png

                                      Voltage seems consistent over time

                                      0_1538559840091_b6c991f5-00ef-4008-97d6-13952e2fd45f-image.png

                                      Here you can see the transition from the 5.5v supercaps to the normal ones, the odd thing is that it seems the supercaps took a few days to accept higher charge voltage

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                                      • wallyllamaW Offline
                                        wallyllamaW Offline
                                        wallyllama
                                        wrote on last edited by
                                        #98

                                        I may misunderstand how they work, but I've had the idea that (super)caps are better in short term high current situations. Like regenerative brakes for robot lawnmowers, not slow drain low power devices. It sounds to me like the life boat is the lifepo4 batteries. I'm all for experiments, so please dont stop, but unless the environmental conditions are intolerable for the batteries, I'd say you found your answer.

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