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  1. Home
  2. General Discussion
  3. DIY Outdoor LED

DIY Outdoor LED

Scheduled Pinned Locked Moved General Discussion
diyled12vdrivercree
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  • A Offline
    A Offline
    activemind
    wrote on last edited by
    #47

    @mfalkvidd Those connectors look intersting, let me look at them in more detail.

    First one deployed today. Scheduled to come on at dusk and turn off at 10PM through Vera.
    Will update with a pic in action.

    Went ahead and ordered 8 more and now need to assemble the "mysensor boxes" for them.

    -AM

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    0
    • A Offline
      A Offline
      activemind
      wrote on last edited by
      #48

      I changed the banana plugs to regular DC 2.1mm plugs and it looks less cluttered now.

      Deployed it yesterday. Looks good.

      Will upload pics if someone is interested.

      -AM

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      1
      • Boots33B Offline
        Boots33B Offline
        Boots33
        Hero Member
        wrote on last edited by
        #49

        Pics are always good. Please do upload

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        • A Offline
          A Offline
          activemind
          wrote on last edited by
          #50

          Here are some pics of the "final" product:

          Thanks to everyone for their input.

          -AM

          0_1465148123345_20160605_103454_resized.jpg 0_1465148136827_20160605_103520_resized.jpg

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          4
          • A Offline
            A Offline
            activemind
            wrote on last edited by
            #51

            So I deployed 5 more of these yesterday, so I have a total of 6 on the chain now.

            The total current draw is ~5A at 12V...not bad!

            Though I have an issue where the lights will go off for a little bit and then come back on.

            Almost all of them are doing this and it doesnt happen at the same time so its not that the power is interrupted.

            Makes me think as if the LED is heating up and shutting down and then when it cools down after a bit, it comes back on.

            I tested them prior to deployment to make sure that they worked but didnt run them long enough that they would heat up. Plan on putting up one on the bench and leave it on longer to see if it does that.

            But overall, not bad landscape light for 10 bucks!

            -AM

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            1
            • A Offline
              A Offline
              activemind
              wrote on last edited by
              #52

              Update: The landscape light are programmed to come on in the evening and they did not turn on this evening. Further investigation yielded this:

              0_1466478544548_20160620_201011_resized.jpg

              0_1466478552295_20160620_201046_resized.jpg

              The FET was touching the plastic case and melted it :-(

              -AM

              AWIA 1 Reply Last reply
              1
              • mfalkviddM Offline
                mfalkviddM Offline
                mfalkvidd
                Mod
                wrote on last edited by
                #53

                This might help a bit http://www.aliexpress.com/item/10pcs-Free-Shipping-Aluminium-TO-220-Heatsink-TO-220-Heat-Sink-Transistor-Radiator-TO220-Cooler-Cooling/32684240364.html

                A 1 Reply Last reply
                0
                • A activemind

                  Update: The landscape light are programmed to come on in the evening and they did not turn on this evening. Further investigation yielded this:

                  0_1466478544548_20160620_201011_resized.jpg

                  0_1466478552295_20160620_201046_resized.jpg

                  The FET was touching the plastic case and melted it :-(

                  -AM

                  AWIA Offline
                  AWIA Offline
                  AWI
                  Hero Member
                  wrote on last edited by
                  #54

                  @activemind are you dimming the led or only switch it? A (swich) fet in full saturation should have an internal resistance of less than 0.1 ohm. It would be hard to get it heated that much with a current in the range of 1 amp..
                  It could well be that your fet is not in full saturation. Take a look at the data sheet..

                  A 1 Reply Last reply
                  1
                  • mfalkviddM mfalkvidd

                    This might help a bit http://www.aliexpress.com/item/10pcs-Free-Shipping-Aluminium-TO-220-Heatsink-TO-220-Heat-Sink-Transistor-Radiator-TO220-Cooler-Cooling/32684240364.html

                    A Offline
                    A Offline
                    activemind
                    wrote on last edited by
                    #55

                    @mfalkvidd said:

                    This might help a bit http://www.aliexpress.com/item/10pcs-Free-Shipping-Aluminium-TO-220-Heatsink-TO-220-Heat-Sink-Transistor-Radiator-TO220-Cooler-Cooling/32684240364.html

                    Yup! I have them on order from China. Will try but I think I need to perforate the box too. Its drwaing ~5A which is amlost 60W. Maybe a little too much for a totally closed box!

                    -AM

                    mfalkviddM 1 Reply Last reply
                    0
                    • AWIA AWI

                      @activemind are you dimming the led or only switch it? A (swich) fet in full saturation should have an internal resistance of less than 0.1 ohm. It would be hard to get it heated that much with a current in the range of 1 amp..
                      It could well be that your fet is not in full saturation. Take a look at the data sheet..

                      A Offline
                      A Offline
                      activemind
                      wrote on last edited by
                      #56

                      @AWI said:

                      @activemind are you dimming the led or only switch it? A (swich) fet in full saturation should have an internal resistance of less than 0.1 ohm. It would be hard to get it heated that much with a current in the range of 1 amp..
                      It could well be that your fet is not in full saturation. Take a look at the data sheet..

                      I am dimming as well as turning them on/off. There are 6 such lights on this FET and when all are on, the draw is around 5A. I am guessing thats a little too much for this tiny heatsink in an enclosed box. Need to change the heatsink and perforate the box.

                      Thanks for the datasheet reminder. Let me go back and check whats the power I am dissipating when dimming these lights.

                      -AM

                      1 Reply Last reply
                      0
                      • A activemind

                        @mfalkvidd said:

                        This might help a bit http://www.aliexpress.com/item/10pcs-Free-Shipping-Aluminium-TO-220-Heatsink-TO-220-Heat-Sink-Transistor-Radiator-TO220-Cooler-Cooling/32684240364.html

                        Yup! I have them on order from China. Will try but I think I need to perforate the box too. Its drwaing ~5A which is amlost 60W. Maybe a little too much for a totally closed box!

                        -AM

                        mfalkviddM Offline
                        mfalkviddM Offline
                        mfalkvidd
                        Mod
                        wrote on last edited by mfalkvidd
                        #57

                        Yup! I have them on order from China. Will try but I think I need to perforate the box too. Its drwaing ~5A which is amlost 60W. Maybe a little too much for a totally closed box!

                        Most of the power will be dissipated in the lights. The power dissipated in the FET is the FET's resistance * current^2. If you are using a IRLZ44N FET I think that means 0.025 * 5^2 = 0.625W if you give the FET a signal of 5V. (0.025 ohm is the Static Drain-to-Source On-Resistance from the datasheet)

                        A 1 Reply Last reply
                        0
                        • mfalkviddM mfalkvidd

                          Yup! I have them on order from China. Will try but I think I need to perforate the box too. Its drwaing ~5A which is amlost 60W. Maybe a little too much for a totally closed box!

                          Most of the power will be dissipated in the lights. The power dissipated in the FET is the FET's resistance * current^2. If you are using a IRLZ44N FET I think that means 0.025 * 5^2 = 0.625W if you give the FET a signal of 5V. (0.025 ohm is the Static Drain-to-Source On-Resistance from the datasheet)

                          A Offline
                          A Offline
                          activemind
                          wrote on last edited by
                          #58

                          @mfalkvidd said:

                          Yup! I have them on order from China. Will try but I think I need to perforate the box too. Its drwaing ~5A which is amlost 60W. Maybe a little too much for a totally closed box!

                          Most of the power will be dissipated in the lights. The power dissipated in the FET is the FET's resistance * current^2. If you are using a IRLZ44N FET I think that means 0.025 * 5^2 = 0.625W if you give the FET a signal of 5V. (0.025 ohm is the Static Drain-to-Source On-Resistance from the datasheet)

                          Heat dissapation in the lights is another issue I need to look into because with this new batch I ordered, they have been turning off after like 5 mins and then come back on by themselves. I think the heat sink on this new batch is not that good because the last batch did not do this.

                          I am using them at 12V so the power would be ~4W. Not too much but still enough to get the sink hot!

                          -AM

                          mfalkviddM 1 Reply Last reply
                          0
                          • A activemind

                            @mfalkvidd said:

                            Yup! I have them on order from China. Will try but I think I need to perforate the box too. Its drwaing ~5A which is amlost 60W. Maybe a little too much for a totally closed box!

                            Most of the power will be dissipated in the lights. The power dissipated in the FET is the FET's resistance * current^2. If you are using a IRLZ44N FET I think that means 0.025 * 5^2 = 0.625W if you give the FET a signal of 5V. (0.025 ohm is the Static Drain-to-Source On-Resistance from the datasheet)

                            Heat dissapation in the lights is another issue I need to look into because with this new batch I ordered, they have been turning off after like 5 mins and then come back on by themselves. I think the heat sink on this new batch is not that good because the last batch did not do this.

                            I am using them at 12V so the power would be ~4W. Not too much but still enough to get the sink hot!

                            -AM

                            mfalkviddM Offline
                            mfalkviddM Offline
                            mfalkvidd
                            Mod
                            wrote on last edited by
                            #59

                            I am using them at 12V so the power would be ~4W. Not too much but still enough to get the sink hot!

                            The voltage makes no difference. 5A is still 5A.

                            A 1 Reply Last reply
                            0
                            • mfalkviddM mfalkvidd

                              I am using them at 12V so the power would be ~4W. Not too much but still enough to get the sink hot!

                              The voltage makes no difference. 5A is still 5A.

                              A Offline
                              A Offline
                              activemind
                              wrote on last edited by
                              #60

                              @mfalkvidd said:

                              I am using them at 12V so the power would be ~4W. Not too much but still enough to get the sink hot!

                              The voltage makes no difference. 5A is still 5A.

                              you are right :-) brain fart

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