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  3. DIY CNC mill from mainly salvaged and 3D printed parts

DIY CNC mill from mainly salvaged and 3D printed parts

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  • dbemowskD dbemowsk

    @neverdie I'm assuming you used loctite blue?

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by
    #66

    @dbemowsk Yes.

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    • NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #67

      I believe the flexible couplers are for when the stepper axis isn't co-linear with the threaded rod.

      dbemowskD 1 Reply Last reply
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      • NeverDieN NeverDie

        I believe the flexible couplers are for when the stepper axis isn't co-linear with the threaded rod.

        dbemowskD Offline
        dbemowskD Offline
        dbemowsk
        wrote on last edited by
        #68

        @neverdie I still may buy another set. I think the clamping style would be the best, but as I said, not sure how that would be on the D shaft.

        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

        NeverDieN 1 Reply Last reply
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        • dbemowskD dbemowsk

          @neverdie I still may buy another set. I think the clamping style would be the best, but as I said, not sure how that would be on the D shaft.

          NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by
          #69

          @dbemowsk Are these not something you can 3D print? Then you could customize to the D shaft if you like.

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          • NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #70

            BTW, I suspect that using longer linear bearings will lead to less slop:
            http://a.co/0yWkPgi

            dbemowskD 1 Reply Last reply
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            • NeverDieN NeverDie

              BTW, I suspect that using longer linear bearings will lead to less slop:
              http://a.co/0yWkPgi

              dbemowskD Offline
              dbemowskD Offline
              dbemowsk
              wrote on last edited by
              #71

              @neverdie said in DIY CNC mill from mainly salvaged and 3D printed parts:

              @dbemowsk Are these not something you can 3D print? Then you could customize to the D shaft if you like.

              I guess I hadn't thought about 3D printing them. I did order a pack of two though.
              https://www.amazon.com/uxcell-Encoder-Coupler-Coupling-8mmx5mm/dp/B01E0CTI42/ref=sr_1_14?ie=UTF8&qid=1522050398&sr=8-14&keywords=5mm+8mm+coupler


              @neverdie said in DIY CNC mill from mainly salvaged and 3D printed parts:

              BTW, I suspect that using longer linear bearings will lead to less slop:
              I would tend to agree. Does your CNC use linear bearings?

              Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
              Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

              NeverDieN 1 Reply Last reply
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              • dbemowskD dbemowsk

                @neverdie said in DIY CNC mill from mainly salvaged and 3D printed parts:

                @dbemowsk Are these not something you can 3D print? Then you could customize to the D shaft if you like.

                I guess I hadn't thought about 3D printing them. I did order a pack of two though.
                https://www.amazon.com/uxcell-Encoder-Coupler-Coupling-8mmx5mm/dp/B01E0CTI42/ref=sr_1_14?ie=UTF8&qid=1522050398&sr=8-14&keywords=5mm+8mm+coupler


                @neverdie said in DIY CNC mill from mainly salvaged and 3D printed parts:

                BTW, I suspect that using longer linear bearings will lead to less slop:
                I would tend to agree. Does your CNC use linear bearings?

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by
                #72

                @dbemowsk said in DIY CNC mill from mainly salvaged and 3D printed parts:

                Does your CNC use linear bearings?

                Yes.

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                • dbemowskD Offline
                  dbemowskD Offline
                  dbemowsk
                  wrote on last edited by
                  #73

                  Just a note to everyone. These style couplers are NOT good for the X axis, or Z axis if the motor is vertical and facing down.
                  0_1522357570149_33880ba6-808f-49d8-bee1-1195a01d3b63-image.png
                  The problem is that the spiral part is actually quite springy. When say the X axis motor spins to pull the X axis to one side, the springy part seems to really stretch. Pushing the X axis works fine. Since my Z axis motor is mounted on top with the weight of the axis being downward, this will cause the coupler to stretch even more. My 3D printer uses these on it's Z axis which works fine because the motors face up with the pressure of the Z axis down on the couplers.

                  The only thing about the ones that I got that I liked was the way that it clamps to the shaft. I think the clamping action is better because you get more surface area grabbing the shaft.

                  Something like this may be the best because it is solid and there is no stretching. It also has the clamping action.
                  0_1522359308915_35e83148-b7ef-4cf1-a442-b3d959f8cf32-image.png

                  Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                  Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                  T 1 Reply Last reply
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                  • dbemowskD dbemowsk

                    Just a note to everyone. These style couplers are NOT good for the X axis, or Z axis if the motor is vertical and facing down.
                    0_1522357570149_33880ba6-808f-49d8-bee1-1195a01d3b63-image.png
                    The problem is that the spiral part is actually quite springy. When say the X axis motor spins to pull the X axis to one side, the springy part seems to really stretch. Pushing the X axis works fine. Since my Z axis motor is mounted on top with the weight of the axis being downward, this will cause the coupler to stretch even more. My 3D printer uses these on it's Z axis which works fine because the motors face up with the pressure of the Z axis down on the couplers.

                    The only thing about the ones that I got that I liked was the way that it clamps to the shaft. I think the clamping action is better because you get more surface area grabbing the shaft.

                    Something like this may be the best because it is solid and there is no stretching. It also has the clamping action.
                    0_1522359308915_35e83148-b7ef-4cf1-a442-b3d959f8cf32-image.png

                    T Offline
                    T Offline
                    Technovation
                    wrote on last edited by
                    #74

                    @dbemowsk they should work if used as intended. These couplings are supposed to be stiff in only one direction of freedom: Rotation of the axis (=transfer the torque of the motor to the axis). The other 5 degrees of freedom should be of low stiffness to absorb misalignment between motor and axis. So the correct type of bearings should actually constrain the axis to only rotate in one DoF and not translate into the coupling.

                    dbemowskD 1 Reply Last reply
                    1
                    • T Technovation

                      @dbemowsk they should work if used as intended. These couplings are supposed to be stiff in only one direction of freedom: Rotation of the axis (=transfer the torque of the motor to the axis). The other 5 degrees of freedom should be of low stiffness to absorb misalignment between motor and axis. So the correct type of bearings should actually constrain the axis to only rotate in one DoF and not translate into the coupling.

                      dbemowskD Offline
                      dbemowskD Offline
                      dbemowsk
                      wrote on last edited by
                      #75

                      @technovation DIDn't think about that when I bought them. I will save them for spares for my 3D printer.

                      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #76

                        I notice that the kit from CNCrouterParts does appear to use the springy couplers:
                        https://www.youtube.com/watch?v=EiOOrOfwKvw

                        So, I guess it can't be bad, because they seem to make very nice kits.

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