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  3. Sensor board w/ liPo charger and fuel gauge +BMP180 +HTU21

Sensor board w/ liPo charger and fuel gauge +BMP180 +HTU21

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  • C Offline
    C Offline
    ceech
    Hardware Contributor
    wrote on last edited by ceech
    #1

    Does anybody have any comments about the new version of the universal sensor board, the ceech board?
    IoT_02_00.png
    Here are some of the new features:
    LTC4067 Li-Po, Li-ion battery charger with voltage and current measurements,
    XC6210, 700mA voltage regulator with 35uA supply current,
    BMP180 pressure and altitude sensor,
    HTU21 temperature and humidity sensor,
    24LC512 EEPROM.
    It is a work in progress and is not quite finished yet.

    AWIA 1 Reply Last reply
    0
    • AnticimexA Offline
      AnticimexA Offline
      Anticimex
      Contest Winner
      wrote on last edited by Anticimex
      #2

      I am actually considering something similar. But I am contemplating skipping the charger part, and leave a connector for the charger to be connected externally when needed (I already have one of these). And use sockets/headers to be able to re-use the Arduino modules, RF and sensors.

      Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

      C 1 Reply Last reply
      0
      • C ceech

        Does anybody have any comments about the new version of the universal sensor board, the ceech board?
        IoT_02_00.png
        Here are some of the new features:
        LTC4067 Li-Po, Li-ion battery charger with voltage and current measurements,
        XC6210, 700mA voltage regulator with 35uA supply current,
        BMP180 pressure and altitude sensor,
        HTU21 temperature and humidity sensor,
        24LC512 EEPROM.
        It is a work in progress and is not quite finished yet.

        AWIA Offline
        AWIA Offline
        AWI
        Hero Member
        wrote on last edited by
        #3

        @ceech Looks promising. A little worried about the price when using a HTU21.... A suggestion from experience with the current ceech board: add a little more information on the silk screen. Especially for the breakout headers..

        C 1 Reply Last reply
        0
        • AnticimexA Anticimex

          I am actually considering something similar. But I am contemplating skipping the charger part, and leave a connector for the charger to be connected externally when needed (I already have one of these). And use sockets/headers to be able to re-use the Arduino modules, RF and sensors.

          C Offline
          C Offline
          ceech
          Hardware Contributor
          wrote on last edited by
          #4

          @Anticimex Do you have any experience with that charging board that you've mentioned? It uses MCP73861, right? I'm asking if you tried to charge a battery with a solar cell using this module? Because that is my main goal in developing this board. To be able to properly charge a lithium cell using solar power. MCP73861 is a nice chip, I chose the LTC4067 because I would like to monitor the current that flows to the battery.

          AnticimexA 1 Reply Last reply
          0
          • AWIA AWI

            @ceech Looks promising. A little worried about the price when using a HTU21.... A suggestion from experience with the current ceech board: add a little more information on the silk screen. Especially for the breakout headers..

            C Offline
            C Offline
            ceech
            Hardware Contributor
            wrote on last edited by
            #5

            @AWI Which humidity sensor do you think would be more appropriate?
            I'll post a 3D picture with more detailed description of the current version of the board under its thread.

            AWIA C 2 Replies Last reply
            0
            • C ceech

              @Anticimex Do you have any experience with that charging board that you've mentioned? It uses MCP73861, right? I'm asking if you tried to charge a battery with a solar cell using this module? Because that is my main goal in developing this board. To be able to properly charge a lithium cell using solar power. MCP73861 is a nice chip, I chose the LTC4067 because I would like to monitor the current that flows to the battery.

              AnticimexA Offline
              AnticimexA Offline
              Anticimex
              Contest Winner
              wrote on last edited by
              #6

              @ceech I am afraid not. I have just bought myself a pair of cells and that charger as a kickoff to investigate what power source I should use. I am also considering 9V cells and button cells. Solar power is not really available to me where I live at the moment so I have not consider that as a source yet I am afraid. Currently, I believe I am going for LiPo on the more "active" nodes (temp/humidity/motion) and a 9V cell for the more "passive" (soil/door/window). And I think I want to keep the charger off-board to keep the boards simple and see if I can get my theoretical sample based voltage measurement circuit to work independent of the source used.

              Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

              C 1 Reply Last reply
              0
              • C ceech

                @AWI Which humidity sensor do you think would be more appropriate?
                I'll post a 3D picture with more detailed description of the current version of the board under its thread.

                AWIA Offline
                AWIA Offline
                AWI
                Hero Member
                wrote on last edited by
                #7

                @ceech I realy like the HTU21 only worried about the price of the board...do you have an estimated price for the completed board?

                1 Reply Last reply
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                • AnticimexA Anticimex

                  @ceech I am afraid not. I have just bought myself a pair of cells and that charger as a kickoff to investigate what power source I should use. I am also considering 9V cells and button cells. Solar power is not really available to me where I live at the moment so I have not consider that as a source yet I am afraid. Currently, I believe I am going for LiPo on the more "active" nodes (temp/humidity/motion) and a 9V cell for the more "passive" (soil/door/window). And I think I want to keep the charger off-board to keep the boards simple and see if I can get my theoretical sample based voltage measurement circuit to work independent of the source used.

                  C Offline
                  C Offline
                  ceech
                  Hardware Contributor
                  wrote on last edited by
                  #8

                  @Anticimex You went all this way just to eliminate leaking? That is impressive. Are you going to implement this on your board or is this only a test? Did you also test the current leakage in voltage divider circuit connected all the time? What is the difference?

                  AnticimexA 1 Reply Last reply
                  0
                  • C ceech

                    @AWI Which humidity sensor do you think would be more appropriate?
                    I'll post a 3D picture with more detailed description of the current version of the board under its thread.

                    C Offline
                    C Offline
                    ceech
                    Hardware Contributor
                    wrote on last edited by
                    #9

                    @ceech I believe that the final price will be just below 20EUR.

                    1 Reply Last reply
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                    • C ceech

                      @Anticimex You went all this way just to eliminate leaking? That is impressive. Are you going to implement this on your board or is this only a test? Did you also test the current leakage in voltage divider circuit connected all the time? What is the difference?

                      AnticimexA Offline
                      AnticimexA Offline
                      Anticimex
                      Contest Winner
                      wrote on last edited by
                      #10

                      @ceech said:

                      @Anticimex You went all this way just to eliminate leaking? That is impressive. Are you going to implement this on your board or is this only a test? Did you also test the current leakage in voltage divider circuit connected all the time? What is the difference?

                      Well, it's not that complicated :)
                      No, I have not made any comparisons whatsoever. But I am pretty confident it will be less leaky than a voltage divider. That I simply won't use because the higher resistance you use, the more noise you get, which will in the end translate into a meaningless measurement. But I have not made any real-world measurements for comparison, as this is so use-case dependent. Also for a voltage divider, the current draw is small, and depending on the nodes power consumption, that current may, or may not, be negligible.

                      Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                      1 Reply Last reply
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                      • bjornhallbergB Offline
                        bjornhallbergB Offline
                        bjornhallberg
                        Hero Member
                        wrote on last edited by
                        #11

                        Why not just use ordinary Alkaline AA batteries? Cheap, available everywhere in any store, excellent self-discharge etc. Couple that with a suitable voltage regulator (boost/step-up) that can start as low as 0.6-0.7V and you should be good to go even with a single AA/AAA.

                        AnticimexA 1 Reply Last reply
                        0
                        • bjornhallbergB bjornhallberg

                          Why not just use ordinary Alkaline AA batteries? Cheap, available everywhere in any store, excellent self-discharge etc. Couple that with a suitable voltage regulator (boost/step-up) that can start as low as 0.6-0.7V and you should be good to go even with a single AA/AAA.

                          AnticimexA Offline
                          AnticimexA Offline
                          Anticimex
                          Contest Winner
                          wrote on last edited by
                          #12

                          @bjornhallberg the impression I get on the forum from people doing that is that they get roughly one month of lifetime of a charge. To me that is simply not good enough. Not by a long shot.

                          Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                          bjornhallbergB 1 Reply Last reply
                          0
                          • AnticimexA Anticimex

                            @bjornhallberg the impression I get on the forum from people doing that is that they get roughly one month of lifetime of a charge. To me that is simply not good enough. Not by a long shot.

                            bjornhallbergB Offline
                            bjornhallbergB Offline
                            bjornhallberg
                            Hero Member
                            wrote on last edited by
                            #13

                            @Anticimex I've run my sensors, including SR-501, DS18B20 and DHT22, on AA batteries for 4-6 months with little or no issues. And that is without a regulator. What happens eventually, with the DS18B20 for instance, is that the temp readings keep declining with the declining voltage. I'm actually very surprised that the SR-501 is still alive. The SR-501 sensor itself leaks like 50uA and I have a voltage divider to read the voltage (but I can't take the reading since the MQTT gateway doesn't seem to work). I read somewhere that that the SR-501 would produce massive false readings with the voltage drop but so far so good.

                            With a proper regulator you should be good for 1-2 years.

                            AnticimexA 2 Replies Last reply
                            0
                            • bjornhallbergB bjornhallberg

                              @Anticimex I've run my sensors, including SR-501, DS18B20 and DHT22, on AA batteries for 4-6 months with little or no issues. And that is without a regulator. What happens eventually, with the DS18B20 for instance, is that the temp readings keep declining with the declining voltage. I'm actually very surprised that the SR-501 is still alive. The SR-501 sensor itself leaks like 50uA and I have a voltage divider to read the voltage (but I can't take the reading since the MQTT gateway doesn't seem to work). I read somewhere that that the SR-501 would produce massive false readings with the voltage drop but so far so good.

                              With a proper regulator you should be good for 1-2 years.

                              AnticimexA Offline
                              AnticimexA Offline
                              Anticimex
                              Contest Winner
                              wrote on last edited by
                              #14

                              @bjornhallberg Ok, well that sounds much more reasonable to me then :)

                              Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                              1 Reply Last reply
                              0
                              • tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #15

                                @ceech

                                Have you seen si7021? It's pin, and to a large extent software, compatible with htu21, but slightly cheaper at mouser

                                1 Reply Last reply
                                0
                                • bjornhallbergB bjornhallberg

                                  @Anticimex I've run my sensors, including SR-501, DS18B20 and DHT22, on AA batteries for 4-6 months with little or no issues. And that is without a regulator. What happens eventually, with the DS18B20 for instance, is that the temp readings keep declining with the declining voltage. I'm actually very surprised that the SR-501 is still alive. The SR-501 sensor itself leaks like 50uA and I have a voltage divider to read the voltage (but I can't take the reading since the MQTT gateway doesn't seem to work). I read somewhere that that the SR-501 would produce massive false readings with the voltage drop but so far so good.

                                  With a proper regulator you should be good for 1-2 years.

                                  AnticimexA Offline
                                  AnticimexA Offline
                                  Anticimex
                                  Contest Winner
                                  wrote on last edited by
                                  #16

                                  @bjornhallberg Have you tried to compare regulated and non-regulated supply? It would be reasonable to assume you can get more out of the batteries if you can suck them down to 0.5-0.6V. But the step-up regulators are quite "leaky" so will that really translate to a longer runtime in the end? The regulator will be on even if the node is sleeping (and efficiency drops with current drop). So perhaps (depending on usage of course) a regulated supply will actually drain the batteries faster and the end result is that it causes shorter runtime even if more juice is pulled from the cells.
                                  I have not yet set up a proper test environment for this myself.
                                  I was considering having a regulator you could switch off. So that the Arduino itself runs unregulated but the sensors uses regulated power. Then you could turn off the regulator when sleeping. Like one of these.
                                  A cool variant would be to have a regulator that turns itself on when battery voltage drops below a known safe level. The trick is to implement a power rail that can switch from unregulated to regulated supply. The switching can just be done with a comparator. But feedback between regulator output and input is a bad idea I suppose...

                                  Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                                  bjornhallbergB AWIA 2 Replies Last reply
                                  0
                                  • AnticimexA Anticimex

                                    @bjornhallberg Have you tried to compare regulated and non-regulated supply? It would be reasonable to assume you can get more out of the batteries if you can suck them down to 0.5-0.6V. But the step-up regulators are quite "leaky" so will that really translate to a longer runtime in the end? The regulator will be on even if the node is sleeping (and efficiency drops with current drop). So perhaps (depending on usage of course) a regulated supply will actually drain the batteries faster and the end result is that it causes shorter runtime even if more juice is pulled from the cells.
                                    I have not yet set up a proper test environment for this myself.
                                    I was considering having a regulator you could switch off. So that the Arduino itself runs unregulated but the sensors uses regulated power. Then you could turn off the regulator when sleeping. Like one of these.
                                    A cool variant would be to have a regulator that turns itself on when battery voltage drops below a known safe level. The trick is to implement a power rail that can switch from unregulated to regulated supply. The switching can just be done with a comparator. But feedback between regulator output and input is a bad idea I suppose...

                                    bjornhallbergB Offline
                                    bjornhallbergB Offline
                                    bjornhallberg
                                    Hero Member
                                    wrote on last edited by
                                    #17

                                    @Anticimex Sorry, I don't have any long time data to offer. So I also don't know if bothering with the SHDN / EN pins (where applicable) is actually worth it. Quiescent current is usually pretty low on some of the better regulators (like TPS61221, LTC3525 etc) so I wonder if it is worth tampering with?

                                    I still think you will gain a few months of run-time using a regulator. Still, no big savings there. The main reason (for me at least) to explore regulators is to enable sensors that would otherwise malfunction as the voltage drops. I.e. most of the common sensor we use (DHT22, DS18B20, Motion). Particularly the DS18B20 has been spotty for me.

                                    Another point is to be able to build really compact sensors that use only one AA/AAA. Not even the nrf24 / atmega would work at 1.5V (and dropping) after all.

                                    Also, according to my latest calculations, a separate pcb with the TPS61221 will cost about $1.75 in materials. So, it wont break the bank.

                                    I wish we could fast-track the entire project a bit and come up with a standard form factor like LowPowerLabs or Harizanov where we could make shields that just plug. Btw, did you see this on the topic of LiPo batteries:
                                    http://lowpowerlab.com/blog/2015/02/03/chinese-lithium-cells-freezing/

                                    1 Reply Last reply
                                    0
                                    • AnticimexA Anticimex

                                      @bjornhallberg Have you tried to compare regulated and non-regulated supply? It would be reasonable to assume you can get more out of the batteries if you can suck them down to 0.5-0.6V. But the step-up regulators are quite "leaky" so will that really translate to a longer runtime in the end? The regulator will be on even if the node is sleeping (and efficiency drops with current drop). So perhaps (depending on usage of course) a regulated supply will actually drain the batteries faster and the end result is that it causes shorter runtime even if more juice is pulled from the cells.
                                      I have not yet set up a proper test environment for this myself.
                                      I was considering having a regulator you could switch off. So that the Arduino itself runs unregulated but the sensors uses regulated power. Then you could turn off the regulator when sleeping. Like one of these.
                                      A cool variant would be to have a regulator that turns itself on when battery voltage drops below a known safe level. The trick is to implement a power rail that can switch from unregulated to regulated supply. The switching can just be done with a comparator. But feedback between regulator output and input is a bad idea I suppose...

                                      AWIA Offline
                                      AWIA Offline
                                      AWI
                                      Hero Member
                                      wrote on last edited by AWI
                                      #18

                                      @Anticimex Just thinking out loud. Looking at the schematics of the predecessor of this board. There is a mosfet circuit connected to D4. Couldn't you use this to power up an external. regulator or step-up? upload-fd7f3c2c-9061-4bb4-b31f-3e492c54bc29

                                      AnticimexA 1 Reply Last reply
                                      0
                                      • AWIA AWI

                                        @Anticimex Just thinking out loud. Looking at the schematics of the predecessor of this board. There is a mosfet circuit connected to D4. Couldn't you use this to power up an external. regulator or step-up? upload-fd7f3c2c-9061-4bb4-b31f-3e492c54bc29

                                        AnticimexA Offline
                                        AnticimexA Offline
                                        Anticimex
                                        Contest Winner
                                        wrote on last edited by
                                        #19

                                        @AWI yea, but the problem is not activating the regulator. That is a simple IO operation. The problem I think is the output of the regulator, if you want it to power the Arduino itself. And you probably do, since the Arduino packs up probably before your sensors. I need to study some more before I got a plan for that, but I also have a LOT of other things to do so don't expect me to provide the One Solution to it in the coming weeks ;)

                                        Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                                        AWIA 1 Reply Last reply
                                        0
                                        • AnticimexA Anticimex

                                          @AWI yea, but the problem is not activating the regulator. That is a simple IO operation. The problem I think is the output of the regulator, if you want it to power the Arduino itself. And you probably do, since the Arduino packs up probably before your sensors. I need to study some more before I got a plan for that, but I also have a LOT of other things to do so don't expect me to provide the One Solution to it in the coming weeks ;)

                                          AWIA Offline
                                          AWIA Offline
                                          AWI
                                          Hero Member
                                          wrote on last edited by AWI
                                          #20

                                          @Anticimex Switching the Arduino is probably not a good idea :) but powering up the voltage sensitive sensors with a mosfet switched step-up converter is an option?

                                          AnticimexA 1 Reply Last reply
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