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Gateway device

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  • tbowmoT Offline
    tbowmoT Offline
    tbowmo
    Admin
    wrote on last edited by
    #34

    I've started using KiCad for this project.. Still it's far from completed (things are progressing more slowly with this one, than the last, as it's a bit more complex and I don't have that much time at hand now..

    Anyway, I have created a github repository of it, if anyone wants to have a look, https://github.com/tbowmo/MySensorGW

    Current schematics are here (PDF file)
    MySensorsGW-schematic.pdf

    It's still a Work In Progress.. A lot of stuff needs to be ironed out..

    AnticimexA 1 Reply Last reply
    0
    • tbowmoT tbowmo

      I've started using KiCad for this project.. Still it's far from completed (things are progressing more slowly with this one, than the last, as it's a bit more complex and I don't have that much time at hand now..

      Anyway, I have created a github repository of it, if anyone wants to have a look, https://github.com/tbowmo/MySensorGW

      Current schematics are here (PDF file)
      MySensorsGW-schematic.pdf

      It's still a Work In Progress.. A lot of stuff needs to be ironed out..

      AnticimexA Offline
      AnticimexA Offline
      Anticimex
      Contest Winner
      wrote on last edited by
      #35

      @tbowmo
      Looks good. Perhaps add some header to break out a few I/O:s for future feature expansion? Like the SPI bus or i2c for a WiFi module or similar.

      Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

      1 Reply Last reply
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      • tbowmoT Offline
        tbowmoT Offline
        tbowmo
        Admin
        wrote on last edited by
        #36

        @Anticimex

        There will eventually be footprints on there for wifi / ethernet modules.. And Yes I2C should go to a pinheader. SPI is already at a pinheader (kindof). As it's connected to the ISP header :)

        I'm trying to get a grip on my thoughts, and create some parts for wifi/ethernet modules.. :)

        1 Reply Last reply
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        • tbowmoT Offline
          tbowmoT Offline
          tbowmo
          Admin
          wrote on last edited by
          #37

          So decision time..

          For wired ethernet, it seems that we have 2 options:

          • w5100
          • enc28j60

          I haven't got that much experience with theese devices, so which one should we go ahead with?

          Wireless, I think that I am settled with esp8266, but if there are anything else out there, that might be better, then please let me know..

          At the moment I can't really decide which one is better :) So need some help from the community.

          1 Reply Last reply
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          • AnticimexA Offline
            AnticimexA Offline
            Anticimex
            Contest Winner
            wrote on last edited by
            #38

            I use the W5100 on my current gateway, and I have not had any significant issues with it (apart from the infamous SPI issue, which is resolved by controlling the SPI_EN signal to the W5100. Apart from that I am happy with it, and it is intelligent enough to allow the necessary software to fit an Arduino Nano. Unfortunately not with DHCP enabled (and signing support enabled). But if the enc28j60 does not require more software, and handles SPI(?) "properly" perhaps it would be the better alternative?

            Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

            1 Reply Last reply
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            • tbowmoT Offline
              tbowmoT Offline
              tbowmo
              Admin
              wrote on last edited by
              #39

              Hmm.. seems that W5100 has a complete TCP/IP stack on board, where as the enc82j60 only has MAC hardware, so the tcp/ip stack needs to reside in the host controller.

              So W5100 it is..

              And ESP8266 for the wifi (so far)

              1 Reply Last reply
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              • tbowmoT Offline
                tbowmoT Offline
                tbowmo
                Admin
                wrote on last edited by tbowmo
                #40

                been playing around some more with things..

                MySensorsGW-schematic.pdf

                MysensorsGW-3d.jpg

                currently the PCB is 5x5cm.

                axillentA 1 Reply Last reply
                1
                • tbowmoT tbowmo

                  been playing around some more with things..

                  MySensorsGW-schematic.pdf

                  MysensorsGW-3d.jpg

                  currently the PCB is 5x5cm.

                  axillentA Offline
                  axillentA Offline
                  axillent
                  Mod
                  wrote on last edited by
                  #41

                  @tbowmo thank! it is a good job done!
                  some questions/comments

                  • w5100 SPI fix is already inside modern arduino ethernet shield http://www.arduino.cc/en/uploads/Main/arduino-ethernet-shield-06-schematic.pdf
                    do you think it is needed? what kind of the shield your are looking for?
                  • why not to put 20MHz crystal to give some more performance to the gateway?
                  • USB is normally can supply not more than 500mA, are you sure it will be sufficient? DC-jack probably will be also good to have. ESP+wisnet could be hungry for the supply
                  • why atmega1284? it is not a standard arduino choice but could costs on a level of 1280. atmega128 is the lowest cost 128k AVR. If we are sure 128k will be sufficient in the future I will select atmega128 because of cost or atmega1280 because it is standard for arduino
                    And also I will consider atmega2560 to have a maximum possible resources (not only flash but also RAM)

                  sense and drive

                  tbowmoT 1 Reply Last reply
                  0
                  • axillentA axillent

                    @tbowmo thank! it is a good job done!
                    some questions/comments

                    • w5100 SPI fix is already inside modern arduino ethernet shield http://www.arduino.cc/en/uploads/Main/arduino-ethernet-shield-06-schematic.pdf
                      do you think it is needed? what kind of the shield your are looking for?
                    • why not to put 20MHz crystal to give some more performance to the gateway?
                    • USB is normally can supply not more than 500mA, are you sure it will be sufficient? DC-jack probably will be also good to have. ESP+wisnet could be hungry for the supply
                    • why atmega1284? it is not a standard arduino choice but could costs on a level of 1280. atmega128 is the lowest cost 128k AVR. If we are sure 128k will be sufficient in the future I will select atmega128 because of cost or atmega1280 because it is standard for arduino
                      And also I will consider atmega2560 to have a maximum possible resources (not only flash but also RAM)
                    tbowmoT Offline
                    tbowmoT Offline
                    tbowmo
                    Admin
                    wrote on last edited by
                    #42

                    @axillent said:

                    @tbowmo thank! it is a good job done!
                    some questions/comments

                    • w5100 SPI fix is already inside modern arduino ethernet shield http://www.arduino.cc/en/uploads/Main/arduino-ethernet-shield-06-schematic.pdf
                      do you think it is needed? what kind of the shield your are looking for?

                    I was looking at the cheap Chinese breakout boards with W5100 chip on, not all of them have the SPI fix onboard, so that's why I implemented it.

                    • why not to put 20MHz crystal to give some more performance to the gateway?

                    Hmmm.. think it was a price thing.. 16Mhz was more common than 20Mhz. But can't remember it right now (it's been a couple of weeks since I put in the 16Mhz xtal)

                    • USB is normally can supply not more than 500mA, are you sure it will be sufficient? DC-jack probably will be also good to have. ESP+wisnet could be hungry for the supply

                    In my thoughts, it should be either W5100 or ESP8266 mounted, not both at the same time (since both is for "internet" access. Also, most phone chargers are delivering 1A and up. Also, if you connect the thing to a computer via USB, you might not want to use W5100 / ESP8266 to communicate with it, so those power eaters could be left out in that case, leaving only NRF and/or RFM69 as radios.

                    • why atmega1284? it is not a standard arduino choice but could costs on a level of 1280. atmega128 is the lowest cost 128k AVR. If we are sure 128k will be sufficient in the future I will select atmega128 because of cost or atmega1280 because it is standard for arduino

                    There are some people that are using atmega1284 with arduino IDE, so it can be used. Solderability is the first reason: atmega1280 is 100pins, while atmega1284 is 44 pins, price: atmega1280 is 15.96$, while atmega1284 is 8-9$. Of course I can see the point in putting in 1280, as it could be swapped for a 2560 if more flash/ram is needed.

                    And also I will consider atmega2560 to have a maximum possible resources (not only flash but also RAM)

                    Atmega1280 is pincompatible with atmega2560, so they are interchangeable.

                    Anyways, this is mainly playing around with KiCAD, and creating something that might be usefull along the road :). Design is not locked yet, so I'll take a couple of iterations on it (just like I did on the sensebender micro, with selecting powersource, and sensor types).

                    axillentA 1 Reply Last reply
                    0
                    • tbowmoT tbowmo

                      @axillent said:

                      @tbowmo thank! it is a good job done!
                      some questions/comments

                      • w5100 SPI fix is already inside modern arduino ethernet shield http://www.arduino.cc/en/uploads/Main/arduino-ethernet-shield-06-schematic.pdf
                        do you think it is needed? what kind of the shield your are looking for?

                      I was looking at the cheap Chinese breakout boards with W5100 chip on, not all of them have the SPI fix onboard, so that's why I implemented it.

                      • why not to put 20MHz crystal to give some more performance to the gateway?

                      Hmmm.. think it was a price thing.. 16Mhz was more common than 20Mhz. But can't remember it right now (it's been a couple of weeks since I put in the 16Mhz xtal)

                      • USB is normally can supply not more than 500mA, are you sure it will be sufficient? DC-jack probably will be also good to have. ESP+wisnet could be hungry for the supply

                      In my thoughts, it should be either W5100 or ESP8266 mounted, not both at the same time (since both is for "internet" access. Also, most phone chargers are delivering 1A and up. Also, if you connect the thing to a computer via USB, you might not want to use W5100 / ESP8266 to communicate with it, so those power eaters could be left out in that case, leaving only NRF and/or RFM69 as radios.

                      • why atmega1284? it is not a standard arduino choice but could costs on a level of 1280. atmega128 is the lowest cost 128k AVR. If we are sure 128k will be sufficient in the future I will select atmega128 because of cost or atmega1280 because it is standard for arduino

                      There are some people that are using atmega1284 with arduino IDE, so it can be used. Solderability is the first reason: atmega1280 is 100pins, while atmega1284 is 44 pins, price: atmega1280 is 15.96$, while atmega1284 is 8-9$. Of course I can see the point in putting in 1280, as it could be swapped for a 2560 if more flash/ram is needed.

                      And also I will consider atmega2560 to have a maximum possible resources (not only flash but also RAM)

                      Atmega1280 is pincompatible with atmega2560, so they are interchangeable.

                      Anyways, this is mainly playing around with KiCAD, and creating something that might be usefull along the road :). Design is not locked yet, so I'll take a couple of iterations on it (just like I did on the sensebender micro, with selecting powersource, and sensor types).

                      axillentA Offline
                      axillentA Offline
                      axillent
                      Mod
                      wrote on last edited by
                      #43

                      @tbowmo 20mhz should cost very similar to 16mhz, price is not an issue in this choice. Frequency is one of the parameter you will need to put inside boards.txt, it could be no issue to replace 16 by 20

                      ok I see. if soldering is an issue there is also atmega1281/atmega2561 pin compatible having TQFP64 package while been fully compatible with atmega1280/2560 (they do have single datasheet). Their maximum xtal is 16mhz

                      sense and drive

                      tbowmoT 1 Reply Last reply
                      0
                      • axillentA axillent

                        @tbowmo 20mhz should cost very similar to 16mhz, price is not an issue in this choice. Frequency is one of the parameter you will need to put inside boards.txt, it could be no issue to replace 16 by 20

                        ok I see. if soldering is an issue there is also atmega1281/atmega2561 pin compatible having TQFP64 package while been fully compatible with atmega1280/2560 (they do have single datasheet). Their maximum xtal is 16mhz

                        tbowmoT Offline
                        tbowmoT Offline
                        tbowmo
                        Admin
                        wrote on last edited by
                        #44

                        @axillent

                        As I said, I can't remember why I decided on the 16MHz crystal... it could have been a decision based on baudrate accuracy. But I'm not sure now.

                        one thought, is the arduino spi library capable of using the extra spi ports on the atmega1280? (The 4 uarts can be reconfigured as spi ports)

                        Started debating with myself, the benefits of changing cpu :) I'll look further at the data sheets.

                        axillentA 1 Reply Last reply
                        0
                        • tbowmoT tbowmo

                          @axillent

                          As I said, I can't remember why I decided on the 16MHz crystal... it could have been a decision based on baudrate accuracy. But I'm not sure now.

                          one thought, is the arduino spi library capable of using the extra spi ports on the atmega1280? (The 4 uarts can be reconfigured as spi ports)

                          Started debating with myself, the benefits of changing cpu :) I'll look further at the data sheets.

                          axillentA Offline
                          axillentA Offline
                          axillent
                          Mod
                          wrote on last edited by
                          #45

                          @tbowmo I'm not sure that arduino SPI library can deal with USART as SPI at all
                          but it could be no problem to write down a peace of a new code to use USART as SPI

                          why you need 5 SPI's?)

                          sense and drive

                          1 Reply Last reply
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                          • tbowmoT Offline
                            tbowmoT Offline
                            tbowmo
                            Admin
                            wrote on last edited by
                            #46

                            @axillent

                            why you need 5 SPI's?)

                            Just a thought on versatility, that's all :) you could have ethernet hanging on one SPI channel, and NRF / RFM on another, giving higher throughput (Ok, I know that it might not be necessary in this project at the moment..)

                            Btw. just had a look at the datasheets for atmegas. 1280 / 2560 / 1281/2561 has 8Kb ram, while 1284 has 16Kb. Also operating frequency, 1284 is specified up to 20Mhz, while 1280/2560 etc. is only 16Mhz.

                            So many parameters to choose from :)

                            axillentA 1 Reply Last reply
                            0
                            • tbowmoT tbowmo

                              @axillent

                              why you need 5 SPI's?)

                              Just a thought on versatility, that's all :) you could have ethernet hanging on one SPI channel, and NRF / RFM on another, giving higher throughput (Ok, I know that it might not be necessary in this project at the moment..)

                              Btw. just had a look at the datasheets for atmegas. 1280 / 2560 / 1281/2561 has 8Kb ram, while 1284 has 16Kb. Also operating frequency, 1284 is specified up to 20Mhz, while 1280/2560 etc. is only 16Mhz.

                              So many parameters to choose from :)

                              axillentA Offline
                              axillentA Offline
                              axillent
                              Mod
                              wrote on last edited by axillent
                              #47

                              @tbowmo said:

                              giving higher throughput

                              ohh) the logic coming from PC world not working here. regardless how many SPIs you will initiate MCU will handle them in a sequence.
                              but any way it could be a benefit
                              for example you can avoid SPI fix if there will be exclusive SPI port used for wiznet

                              So many parameters to choose from :)

                              on other hand it is good. atmega644/1284 are from later generation having more features. 16k RAM is a very good thing, gateway potentially could be hungry on RAM usage. The disadvantage is missing 256k version

                              for last resort I will ask @hek to request quotes from partners to understand better the price difference.

                              sense and drive

                              tbowmoT 1 Reply Last reply
                              0
                              • axillentA axillent

                                @tbowmo said:

                                giving higher throughput

                                ohh) the logic coming from PC world not working here. regardless how many SPIs you will initiate MCU will handle them in a sequence.
                                but any way it could be a benefit
                                for example you can avoid SPI fix if there will be exclusive SPI port used for wiznet

                                So many parameters to choose from :)

                                on other hand it is good. atmega644/1284 are from later generation having more features. 16k RAM is a very good thing, gateway potentially could be hungry on RAM usage. The disadvantage is missing 256k version

                                for last resort I will ask @hek to request quotes from partners to understand better the price difference.

                                tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #48

                                @axillent said:

                                @tbowmo said:

                                giving higher throughput

                                ohh) the logic coming from PC world not working here. regardless how many SPIs you will initiate MCU will handle them in a sequence.

                                as they are in HW, they operate independently. So you can have two channels receiving at the same time, and another transmitting. The CPU just needs to put the bytes into the tx buffers, and pick up from the RX buffers.

                                but any way it could be a benefit
                                for example you can avoid SPI fix if there will be exclusive SPI port used for wiznet

                                Yes, when I started looking at the GW, I had in mind using multiple SPI ports just for this. I know that we can use Soft SPI, but i would rather have it as HW implemented as it would offload the MCU for handling the SPI signals.

                                Anyway, the SPI fix is a single gate that is placed on the board. the cost is at 0.5$ as far as I remember (mouser prices).

                                So many parameters to choose from :)

                                on other hand it is good. atmega644/1284 are from later generation having more features. 16k RAM is a very good thing, gateway potentially could be hungry on RAM usage. The disadvantage is missing 256k version

                                for last resort I will ask @hek to request quotes from partners to understand better the price difference.

                                I had thought about the same, asking our HW partners in china for the price differences.

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                                • RJ_MakeR Offline
                                  RJ_MakeR Offline
                                  RJ_Make
                                  Hero Member
                                  wrote on last edited by
                                  #49

                                  Looking Good!

                                  RJ_Make

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                                  • M Offline
                                    M Offline
                                    marcusvdt
                                    wrote on last edited by
                                    #50

                                    Can't say much other, than I'm excited to see where this is going... The only thing that I would like to vote for, is that you keep the atsha chip on board (not optional).

                                    Thanks for your hard work!

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                                    • tbowmoT Offline
                                      tbowmoT Offline
                                      tbowmo
                                      Admin
                                      wrote on last edited by
                                      #51

                                      I just ordered both ESP8266-01, and a W5100 breakout board, of the types that I think would be usable in this design (Both of them are available from iTeadstudio btw). Just to have some mechanical samples that I can measure dimensions, and connector placements.

                                      So will wait for them to arrive from China.. I will also try to fit everything on one side of the PCB, right now I have an FTDI chip, and a capacitor on the backside (besides a footprint for the RFM69 pcb, which is up to the end user to mount).

                                      ATSHA204 will be a mandatory part of the design anyways. We can just as well put in some security measures in our designs.

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                                      • tbowmoT Offline
                                        tbowmoT Offline
                                        tbowmo
                                        Admin
                                        wrote on last edited by
                                        #52

                                        @axillent

                                        Just tried to create a new stanza in the boards.txt file, defining a board with an atmega1284p MCU. Seems like arduino accepts it, as I am able to use Serial1.begin(); in my code. If I switch back to compile it for a standard atmega328p target, it fails on Serial1.begin(). Also Serial2.begin() fails on atemega1284p target, so this indicates to me that it knows about this CPU from the beginning.

                                        So from an arduino point of view, there is no problem in using atmega1284(p) as target device. (I haven't got one on hand, so can't do any specific testing besides trying to compile things).

                                        axillentA 1 Reply Last reply
                                        0
                                        • tbowmoT tbowmo

                                          @axillent

                                          Just tried to create a new stanza in the boards.txt file, defining a board with an atmega1284p MCU. Seems like arduino accepts it, as I am able to use Serial1.begin(); in my code. If I switch back to compile it for a standard atmega328p target, it fails on Serial1.begin(). Also Serial2.begin() fails on atemega1284p target, so this indicates to me that it knows about this CPU from the beginning.

                                          So from an arduino point of view, there is no problem in using atmega1284(p) as target device. (I haven't got one on hand, so can't do any specific testing besides trying to compile things).

                                          axillentA Offline
                                          axillentA Offline
                                          axillent
                                          Mod
                                          wrote on last edited by
                                          #53

                                          @tbowmo sure
                                          in general arduino can handle any AVR8 from atmel
                                          my comment was about "not a standard arduino MCU" means it is not described inside official board.txt

                                          if i'm not mistaken atmega644 (same family as atmega1284) is used in reprap and it is arduino too

                                          sense and drive

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