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  3. MySensors battey board revision 1.0

MySensors battey board revision 1.0

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  • DammeD Damme

    How's the progress with the radio?

    I was thinking about the small stuff soldering, Me myself don't have that much trouble with the multi-pin chips.
    For QFN (I hate them) I usually pre-solder the pads and use lot of flux and heat gun.
    For TQFP I usually solder just one pin in 2 corners, and then I put a thin strip of solder along the pins and just drag my iron across. and if it's a mess, you used too much solder and to little flux :)
    I hate soldering smd resistors and stuff, the smaller the more ass they get.. :P

    axillentA Offline
    axillentA Offline
    axillent
    Mod
    wrote on last edited by
    #44

    @Damme I get first success on testing soldered radio, but more tests are needed

    I use similar technique for QFN and TQFP
    goof flux is a must

    And why you hate this little friendly SMD staff?) I like them. 0603 is optimal size, easy to solder, not too little.
    0402 needs much more care

    sense and drive

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    • axillentA axillent

      I'm opening this topic for the discussion of the Mysensors board.
      We are very close to production this why an open discussion is very important to fix critical things and to understand your interest on the board.
      The price will very depends on volumes. But lets come to that later.
      Preliminary characteristics:

      50x50 mm size
      on board AAA battery holder
      very efficient step to power up at 3.3V from any single AAA (alkaline or Ni-MH/CD)
      atmega328p running at 1MHz from internal oscillator with ability to speed up to 8MHz on the fly
      NRF24L01 with antenna
      solar power switch, connect external solar panel 0.8-5.5V and solar will be the main power while solar voltage is higher than battery
      one I2C GROVE connector which can be used as a connector to A5/A4
      one GROVE analogue connector to A0/A1
      one GROVE digital connector to D2/D3
      high precision very low power I2C temperature sensor with ability to wake up MCU at temperature alertt
      one red LED

      to program you will need an external USB<->UART like you need to program pro-mini

      daulagariD Offline
      daulagariD Offline
      daulagari
      Hero Member
      wrote on last edited by
      #45

      @axillent

      Looks like a very nice board and the ability to also power it using a solar cell and the very efficient step up converter makes it quite interesting to me.

      One question: Would it be possible to use a rechargeable AAA battery and if there is enough (solar) power, recharge the battery?

      axillentA 1 Reply Last reply
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      • daulagariD daulagari

        @axillent

        Looks like a very nice board and the ability to also power it using a solar cell and the very efficient step up converter makes it quite interesting to me.

        One question: Would it be possible to use a rechargeable AAA battery and if there is enough (solar) power, recharge the battery?

        axillentA Offline
        axillentA Offline
        axillent
        Mod
        wrote on last edited by
        #46

        @daulagari sure you can use rechargeable AAA as power source

        it is decided not to add charging function
        if you will use dual power (and if your sketch will be optimal from power saving) regular alkaline can lasts for 1-2 years
        at the same time rechargeable AAA because of often charging-recharging circle (every day because of solar) it can last in one year
        number of recharging circles are limited and also Ni-Mh/Cd they last faster in such way because of "memory" effect

        sense and drive

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        • daulagariD Offline
          daulagariD Offline
          daulagari
          Hero Member
          wrote on last edited by
          #47

          @axillent: Still a bit puzzled as the combination of support operation from an external (solar) supply but no charging support seems not logical to me.

          Understood that the number of recharging cycles of rechargeable batteries is limited but batteries still have about 10 times the capacity of supercaps so also if the capacity is reduced to 10% of the initial capacity because of the number of recharging cycles they are still a better choice.

          On Wikipedia I read that charging at C/300 or even C/40 seems to be safe over long time and that can be done using a diode and resistor I think.

          But ... also if there is no charging support, I am interested to buy a few ;-)

          axillentA 1 Reply Last reply
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          • daulagariD daulagari

            @axillent: Still a bit puzzled as the combination of support operation from an external (solar) supply but no charging support seems not logical to me.

            Understood that the number of recharging cycles of rechargeable batteries is limited but batteries still have about 10 times the capacity of supercaps so also if the capacity is reduced to 10% of the initial capacity because of the number of recharging cycles they are still a better choice.

            On Wikipedia I read that charging at C/300 or even C/40 seems to be safe over long time and that can be done using a diode and resistor I think.

            But ... also if there is no charging support, I am interested to buy a few ;-)

            axillentA Offline
            axillentA Offline
            axillent
            Mod
            wrote on last edited by
            #48

            @daulagari
            the logic is that none rechargeable battery can lasts for 1-2 years
            rechargeable battery can lasts for 1-2 years too
            and what is a reason to pay more for rechargeable one?

            it is theory, but it is based on deep thinking. If we will see a practical reasoning for recharging function it will be added to revision 2

            sense and drive

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            • Z Offline
              Z Offline
              Zeph
              Hero Member
              wrote on last edited by
              #49

              Interesting analysis.

              We get into a mindset that solar + battery implies recharging the battery from solar. That is, we think of the solar as the power and the battery as a buffer for dark periods.

              You are using the solar as a battery extender for a primary battery. It can run for very long periods in total darkness (much less cloudy days), but when it does get solar you can go longer between battery changes.

              And your point is that the rechargeable batteries need to be changed every year or two anyway, so if you can get that long with a primary cell (cheaper and bridges longer gaps without solar), why bother?

              Sounds good to me - I await practical experience. Do you yet have one or more test units accumulating data and testing the approach? On cool things about JeeLabs is that with each new design he puts up some long term test units, wirelessly logging the results. Over time he gets years worth of practical results to report and analyze.

              axillentA 1 Reply Last reply
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              • Z Zeph

                Interesting analysis.

                We get into a mindset that solar + battery implies recharging the battery from solar. That is, we think of the solar as the power and the battery as a buffer for dark periods.

                You are using the solar as a battery extender for a primary battery. It can run for very long periods in total darkness (much less cloudy days), but when it does get solar you can go longer between battery changes.

                And your point is that the rechargeable batteries need to be changed every year or two anyway, so if you can get that long with a primary cell (cheaper and bridges longer gaps without solar), why bother?

                Sounds good to me - I await practical experience. Do you yet have one or more test units accumulating data and testing the approach? On cool things about JeeLabs is that with each new design he puts up some long term test units, wirelessly logging the results. Over time he gets years worth of practical results to report and analyze.

                axillentA Offline
                axillentA Offline
                axillent
                Mod
                wrote on last edited by
                #50

                @Zeph thanks for the feedback
                I'm wondering on triple power sources - main is solar, buffer is super capacitor and none rechargeable as back-up
                super-capacitor is a best choice for night time run while charging at daylight time
                super capacitors are not cheap, but while we will have a production experience I think we will manage its price down

                sure it will be good to track performance. May be Henrik can think of adding some statistics logging to MyCloud service and this can be seed from the whole community in the future

                sense and drive

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                • daulagariD Offline
                  daulagariD Offline
                  daulagari
                  Hero Member
                  wrote on last edited by
                  #51

                  @axillent:

                  the logic is that none rechargeable battery can lasts for 1-2 years
                  rechargeable battery can lasts for 1-2 years too

                  After the 1-2 years the none rechargeable battery is empty and should be brought to the recycling point but my own experience is that rechargeable batteries are not gone in two years.

                  See Nickel–metal hydride battery#Telecommunications, it looks to me NiMH batteries can be designed for 10 year operation. Also normal available batteries claim they retain 65-70% capacity after five years in storage and like written earlier, I think we can do with 10% of the original capacity.

                  No problem for me if this has to wait, I can always add something myself, and yes, let logging prove what's right. Only thing I find a pity is that it will take two but probably much more year to prove things ;-)

                  Z 1 Reply Last reply
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                  • daulagariD daulagari

                    @axillent:

                    the logic is that none rechargeable battery can lasts for 1-2 years
                    rechargeable battery can lasts for 1-2 years too

                    After the 1-2 years the none rechargeable battery is empty and should be brought to the recycling point but my own experience is that rechargeable batteries are not gone in two years.

                    See Nickel–metal hydride battery#Telecommunications, it looks to me NiMH batteries can be designed for 10 year operation. Also normal available batteries claim they retain 65-70% capacity after five years in storage and like written earlier, I think we can do with 10% of the original capacity.

                    No problem for me if this has to wait, I can always add something myself, and yes, let logging prove what's right. Only thing I find a pity is that it will take two but probably much more year to prove things ;-)

                    Z Offline
                    Z Offline
                    Zeph
                    Hero Member
                    wrote on last edited by
                    #52

                    @daulagari said:

                    After the 1-2 years the none rechargeable battery is empty and should be brought to the recycling point but my own experience is that rechargeable batteries are not gone in two years.

                    I've read that NiCD can sometimes do better for solar landscape lights than NiMH, because the type of cycle favors it, but often they say to plan to replace the batteries every couple of years anyway - between the charge cycling and the outdoor temperature cycling (cold and hot).

                    Perhaps this is different, being very shallow discharge compared to lighting. Really only testing will let us know for sure, and I'd be glad to see the results of that.

                    And yes, it's hard to wait a year or two for results. (It's hard to get most homebrewers to let their products age, too). But the time to start the test is now, and results will start trickling in. It used to be kind of fun when JeeLabs would post something like "Well, unit #1 is at 420 days and unit #2 is at 287 days, and here are the results so far". Sort of like slow gardening.

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                    • DvbitD Offline
                      DvbitD Offline
                      Dvbit
                      wrote on last edited by
                      #53

                      looks very good indeed. Any ETA on production?

                      hekH 1 Reply Last reply
                      0
                      • DvbitD Dvbit

                        looks very good indeed. Any ETA on production?

                        hekH Offline
                        hekH Offline
                        hek
                        Admin
                        wrote on last edited by
                        #54

                        @Dvbit

                        Can't give any ETA yet. We'll start with production of 500 pcs of the step-up module (to test production site). Vacations has delayed things a bit.

                        N 1 Reply Last reply
                        0
                        • R Offline
                          R Offline
                          Rasmus Eneman
                          wrote on last edited by
                          #55

                          Interesting!
                          I believe your choices are great between size and functionality for a non specific use case.

                          1 Reply Last reply
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                          • RJ_MakeR Offline
                            RJ_MakeR Offline
                            RJ_Make
                            Hero Member
                            wrote on last edited by
                            #56

                            Also interested.

                            RJ_Make

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                            • D Offline
                              D Offline
                              ddluk
                              wrote on last edited by
                              #57

                              I'm also interested in buying few. Any update to project?

                              1 Reply Last reply
                              0
                              • hekH hek

                                @Dvbit

                                Can't give any ETA yet. We'll start with production of 500 pcs of the step-up module (to test production site). Vacations has delayed things a bit.

                                N Offline
                                N Offline
                                Nicola Reina
                                wrote on last edited by
                                #58

                                @hek Hi there . I am still interested . Can i pre book some pieces?
                                I think the 500 lot will vanish :-)
                                Consider approx 10 boards per interested person...

                                1 Reply Last reply
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                                • tbowmoT Offline
                                  tbowmoT Offline
                                  tbowmo
                                  Admin
                                  wrote on last edited by
                                  #59

                                  Why not use Sil7021, for measuring temperature? It's a combined temperature / humidity sensor

                                  Am thinking about using them in my own setup, to measure both temperature and humidity in each room of the house.

                                  / Thomas

                                  1 Reply Last reply
                                  0
                                  • A Offline
                                    A Offline
                                    adi32k
                                    wrote on last edited by
                                    #60

                                    Also interested in buying 10. Any update on production ETA?

                                    1 Reply Last reply
                                    0
                                    • G Offline
                                      G Offline
                                      Gralq
                                      wrote on last edited by
                                      #61

                                      Just a bump. =)

                                      Any progress on the board? I'm also very interested.

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                                      • S Offline
                                        S Offline
                                        Stric
                                        wrote on last edited by
                                        #62

                                        Dito. Current setup is "suboptimal" ;)

                                        20141203-231905-01.jpg

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                                        • W Offline
                                          W Offline
                                          white_flag
                                          wrote on last edited by
                                          #63

                                          any news

                                          1 Reply Last reply
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