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  3. 💬 MySensors Stable Node

💬 MySensors Stable Node

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mysensorscontest2016
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  • bjornhallbergB Offline
    bjornhallbergB Offline
    bjornhallberg
    Hero Member
    wrote on last edited by bjornhallberg
    #2

    Really nice to see someone integrate the radio on the board, haven't seen many do that so far! Seems like the logical choice but for some reason very few have made that leap.

    What kind of regulator do you use for step-up battery power? Could you shrink those oscillators down a bit?

    KoreshK 1 Reply Last reply
    0
    • sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by
      #3

      Nice - where do you find the nrf24l01+ chip? Ebay/Ali?

      Controller: Proxmox VM - Home Assistant
      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

      KoreshK 1 Reply Last reply
      0
      • b0rmannB Offline
        b0rmannB Offline
        b0rmann
        wrote on last edited by
        #4

        http://www.aliexpress.com/item/Free-shipping-5pcs-lot-NRF24L01-NRF24L01-24L01-QFN20-RF-chip-chip-handy-original-authentic/32595311069.html?spm=2114.30010308.3.10.wFCRgF&ws_ab_test=searchweb201556_1,searchweb201644_2_505_506_503_504_502_10001_10002_10017_10010_10005_10011_10006_10003_10004_10009_10008,searchweb201560_2,searchweb1451318400_-1,searchweb1451318411_6450&btsid=1ea90695-081d-42a0-a8a4-6d78f4b43406

        1 Reply Last reply
        0
        • scalzS Offline
          scalzS Offline
          scalz
          Hardware Contributor
          wrote on last edited by scalz
          #5

          Hi.
          nice job :)
          I'm not sure but I think there is no reg/stepup. I would say it seems there are mosfets for rail ;) maybe wrong...
          for nrf24l01 ic, at aliexpress search for "nrfl2401 qfn" and you will find it.
          What are the passive size for radios? Is it a 4layer, I suppose???
          too bad, maybe I won't use it as I prefer semtech rfm69&co, a 868mhz antenna layout could be great! (but lowpowerlab is making one so..). In other hand I like to have the radio module so I can route under it, not sure if it's a big economy..
          Like you said it's a nice brick, congrats :)

          KoreshK 1 Reply Last reply
          0
          • bjornhallbergB bjornhallberg

            Really nice to see someone integrate the radio on the board, haven't seen many do that so far! Seems like the logical choice but for some reason very few have made that leap.

            What kind of regulator do you use for step-up battery power? Could you shrink those oscillators down a bit?

            KoreshK Offline
            KoreshK Offline
            Koresh
            Contest Winner
            wrote on last edited by Koresh
            #6

            @bjornhallberg Thanks! :satisfied:
            This board is very simple and have no step-up conversion, it's only contains LDO regulators and correct supply pcb layuot.

            1 Reply Last reply
            0
            • sundberg84S sundberg84

              Nice - where do you find the nrf24l01+ chip? Ebay/Ali?

              KoreshK Offline
              KoreshK Offline
              Koresh
              Contest Winner
              wrote on last edited by
              #7

              @sundberg84 I find all components for my boards on ali :)

              1 Reply Last reply
              0
              • scalzS scalz

                Hi.
                nice job :)
                I'm not sure but I think there is no reg/stepup. I would say it seems there are mosfets for rail ;) maybe wrong...
                for nrf24l01 ic, at aliexpress search for "nrfl2401 qfn" and you will find it.
                What are the passive size for radios? Is it a 4layer, I suppose???
                too bad, maybe I won't use it as I prefer semtech rfm69&co, a 868mhz antenna layout could be great! (but lowpowerlab is making one so..). In other hand I like to have the radio module so I can route under it, not sure if it's a big economy..
                Like you said it's a nice brick, congrats :)

                KoreshK Offline
                KoreshK Offline
                Koresh
                Contest Winner
                wrote on last edited by
                #8

                @scalz Thanks:satisfied:
                It's 2 layer board (I will upload gerbers soon). You can find all components size in uploaded BOM.

                1 Reply Last reply
                0
                • JacksPixJ Offline
                  JacksPixJ Offline
                  JacksPix
                  wrote on last edited by
                  #9

                  Really interessting !!!
                  A really nice work ! Congratulation !

                  1 Reply Last reply
                  0
                  • D Offline
                    D Offline
                    drock1985
                    wrote on last edited by
                    #10

                    Wow, nice integration of the two largest PCB's @Koresh

                    I'll be watching this thread for a while. I'm still not the most comfortable with soldering my own SMD components; but this is so tempting.

                    The only thing I wish it had was a coax input for an optional external antenna.

                    My Projects
                    2 Door Chime Sensor
                    Washing Machine Monitor

                    1 Reply Last reply
                    1
                    • OitzuO Offline
                      OitzuO Offline
                      Oitzu
                      wrote on last edited by
                      #11

                      @Koresh and now with pa/lna! So we finally have an working pa/lna module. :P

                      1 Reply Last reply
                      0
                      • Y Offline
                        Y Offline
                        yury
                        wrote on last edited by
                        #12

                        The break down cost of the board and components is less than USD $5 ( aliexpress component prices mostly) . Can someone share some PCBA service which can also do components sourcing ? with reasonable pricing of course. I would order some 20 - 30 units and may be others could join to make price cheaper.

                        1 Reply Last reply
                        2
                        • F Offline
                          F Offline
                          Floca
                          wrote on last edited by
                          #13

                          Ready2use devices would be great to buy. With a good price i would order ~10pieces...

                          1 Reply Last reply
                          0
                          • tbowmoT Offline
                            tbowmoT Offline
                            tbowmo
                            Admin
                            wrote on last edited by
                            #14

                            @yury

                            Expect to pay +$300 as a startup fee for a production run (paid every time a batch is started, for setting SMD machine up etc.). Add to that component costs, and probably 1-2$ per unit for labor (for testing etc.)

                            1 Reply Last reply
                            0
                            • Y Offline
                              Y Offline
                              yury
                              wrote on last edited by
                              #15

                              re: pay +$300 as a startup fee

                              no no nooo . Hope to find it cheaper. I think they can do it manually @ $1 per board or so. plus some quality control.

                              1 Reply Last reply
                              0
                              • tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #16

                                @yury

                                Manually mounted, as in hand soldered? 1$ per board? I think that is a very optimistic price!

                                I've looked through old emails from various smd assembly houses.. I got one that states setup fee for around 140$ (per batch), and then 4-5$ per unit.. add to that stencil price 60$ (Can be used for multiple batches). and don't forget the BOM price as well..

                                I know that they are spitting out cheap arduino nano's for 1-2$.. but they are probably not quality checked, just smd assembly, bagged and shipped.. (and they probably make 5000 - 50.000 units per batch)

                                I think that people need to be realistic on what they can get, at what prices..

                                KoreshK 1 Reply Last reply
                                1
                                • tbowmoT Offline
                                  tbowmoT Offline
                                  tbowmo
                                  Admin
                                  wrote on last edited by
                                  #17

                                  also, check this blogpost out..

                                  1 Reply Last reply
                                  0
                                  • tbowmoT tbowmo

                                    @yury

                                    Manually mounted, as in hand soldered? 1$ per board? I think that is a very optimistic price!

                                    I've looked through old emails from various smd assembly houses.. I got one that states setup fee for around 140$ (per batch), and then 4-5$ per unit.. add to that stencil price 60$ (Can be used for multiple batches). and don't forget the BOM price as well..

                                    I know that they are spitting out cheap arduino nano's for 1-2$.. but they are probably not quality checked, just smd assembly, bagged and shipped.. (and they probably make 5000 - 50.000 units per batch)

                                    I think that people need to be realistic on what they can get, at what prices..

                                    KoreshK Offline
                                    KoreshK Offline
                                    Koresh
                                    Contest Winner
                                    wrote on last edited by
                                    #18

                                    @tbowmo
                                    Thanks for information. But you are painting a bleak pictiure, I think.

                                    @tbowmo said:

                                    add to that stencil price 60$ (Can be used for multiple batches)

                                    No. Size(widthxlength) Useful area(width×length) Price Weight/pc
                                    1 37.0cm×47.0cm 19.0cm×29.0cm usd17/pc 1.5KG
                                    2 30.0cm×40.0cm 13.0cm×21.0cm usd15/pc 1KG
                                    3 42.0cm×52.0cm 24.0cm×34.0cm usd30/pc 1.8KG

                                    These are prices from my latest china pcb partner (hard stencil with frame)

                                    @tbowmo said:

                                    setup fee for around 140$ (per batch)

                                    My latest local pcba partner offered 50$ price for SMT machine set up (automatic assebmbly, ultra low quantity batch)

                                    @tbowmo said:

                                    Manually mounted, as in hand soldered? 1$ per board? I think that is a very optimistic price!

                                    I hope it's not far from reality. My latest local pcba partner has assembled board with 2.2cent for solder point (manual assembly, ultra low quantity batch)

                                    It would be perfect to find a PCBA partner (maybe with pcb production and components stock, turn-key service) in China (with perfect logistics) :satisfied:

                                    1 Reply Last reply
                                    0
                                    • tbowmoT Offline
                                      tbowmoT Offline
                                      tbowmo
                                      Admin
                                      wrote on last edited by
                                      #19

                                      @Koresh

                                      Of course prices do vary between manufacturers, The prices that I listed was a couple of years old, so they have probably changed a bit..

                                      I just want to point out that pcb assembly can not be done for 'free' :) As there is a lot of factors that has to be calculated into the price..

                                      1 Reply Last reply
                                      0
                                      • S Offline
                                        S Offline
                                        Slorf
                                        wrote on last edited by
                                        #20

                                        Looks like what I have been looking for !

                                        Any progress on the gerber files ? ( so I can order pcb's )

                                        I was looking through the list of materials, but getting confusion while looking on Aliexpress, is it possible to share the links to the parts on Aliexpress/eBay ?

                                        Thanks !

                                        Alex

                                        KoreshK 1 Reply Last reply
                                        0
                                        • S Slorf

                                          Looks like what I have been looking for !

                                          Any progress on the gerber files ? ( so I can order pcb's )

                                          I was looking through the list of materials, but getting confusion while looking on Aliexpress, is it possible to share the links to the parts on Aliexpress/eBay ?

                                          Thanks !

                                          Alex

                                          KoreshK Offline
                                          KoreshK Offline
                                          Koresh
                                          Contest Winner
                                          wrote on last edited by
                                          #21

                                          @Slorf Sorry for delay. I've uploaded gerber files (100% correct - first batch was produced according to them).
                                          I ordered 0402 components in these shops:
                                          http://www.aliexpress.com/store/1171142
                                          http://www.aliexpress.com/store/821060

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