Curtain Control Node.

Suresh Mali

Its a Geared DC Motor with Voltage Rating of 6-12V and 100 RPM. I am using a L239 to control the motor.
alt text

AWI

Looks good. I am curious to see the details... jealous for the speed :runner: your curtain is moving.

I have been working on a similar project last week. The mechanics and ´looks´ are the most difficult part for me.

For now I have used a ´tuned´ cheap & small stepper which makes it slooow but effective ;-) The rail and mounting is standard IKEA. The pro-mini has the jModule attached. Works like a charm (/snail)!

0_1457980545567_upload-c50fc1e9-f23e-458d-a812-62ad4bf478e0
0_1457981153586_upload-c7064209-3900-4e4b-b335-8c88721367c0

Suresh Mali

@AWI Thanks. Why dont you increase the pulley size (larger pulley) that will increase the speed.

I found driving stepper motor to be bit more complicated than driving a DC motor. I picked the Geared motor basis the calculation using this calculator.

Since without rails pulling the curtains on a metal pipe needed more torque. Thus I chose 100 RPM to be a suitable fit.

Will share the Schematics and PCB layout files soon. I have already added the sketch for reference. Since I was testing I did not put the circuit in any housing. But will give some shape soon.

Also will be adding 3 buttons for Manual Control.

barduino

@Suresh-Mali

DC Motor, very interesting!

Do you have end stops? The sketch doesn't open for some reason...

Cheers

Suresh Mali

@barduino I tried downloading the code, it works. Anyways I am pasting the code below.

For end stops I have not yet decided. I had some Ideas of using Hall effect sensor on both ends and a small piece of magnet in the string to detect ends or Maybe use stop switches. Not sure but will have to try both and see which works the best.

I am yet to clean the code I have some debugging serial prints in code which will remove once finalized.

#include <SPI.h>
#include <MySensor.h>


int motor_forward = 5;
int motor_reverse = 6;

int LDRinput = 1;     //analog pin to which LDR is connected, here we set it to 0 so it means A0
int LDRValue = 0;      //that�s a variable to store LDR values
int light_sensitivity = 500;    //This is the approx value of light surrounding your LDR

int stopSwLeft = 4;
int stopSwRight = 3;
int stopSwNow = 2;

int CHILD_CURTAIN_ID =1;
int lastState;
MySensor gw;
MyMessage msg_S_COVER_U(CHILD_CURTAIN_ID, V_UP);
MyMessage msg_S_COVER_D(CHILD_CURTAIN_ID, V_DOWN);
MyMessage msg_S_COVER_S(CHILD_CURTAIN_ID, V_STOP);
//MyMessage msg(CHILD_CURTAIN_ID,V_UP);
// the setup routine runs once when you press reset:
void setup()
{
	Serial.begin(115200);
	// initialize the digital pin as an output for L239D.
	pinMode(motor_forward, OUTPUT);
	pinMode(motor_reverse, OUTPUT);
	
	// initialize the digital pin as an output for Stop Switches.
	pinMode(stopSwLeft, INPUT_PULLUP);
	pinMode(stopSwRight, INPUT_PULLUP);
	pinMode(stopSwNow, INPUT_PULLUP);
	
	gw.begin(incomingMessage, AUTO, true);
	// Send the sketch version information to the gateway and Controller
	gw.sendSketchInfo("Window_Curtain", "1.0");
	gw.present(CHILD_CURTAIN_ID, S_COVER);
	
}

void loop(){
	
	gw.process();
	
	}
void cover(int coverVal){

	//int coverVal = gw.loadState(CHILD_CURTAIN_ID);

	Serial.print("Cover is : ");
	lastState = coverVal;
	switch (coverVal) {
	case 0:
		Serial.println("Opening");
			while (lastState == coverVal)
			{
				m_left();
				gw.process();
				checkHWInnputs();
				coverVal = gw.loadState(CHILD_CURTAIN_ID);
			}
			gw.send(msg_S_COVER_U.set(V_UP));
		break;
	case 1:
		Serial.println("Closing");
			while (lastState == coverVal)
			{
				m_right();
				gw.process();
				checkHWInnputs();
				coverVal = gw.loadState(CHILD_CURTAIN_ID);
			}
			gw.send(msg_S_COVER_D.set(V_DOWN));
		break;
	case 2:
		Serial.println("Idle");
			while (lastState == coverVal)
				{
					m_stop();
					gw.process();
					checkHWInnputs();
					coverVal = gw.loadState(CHILD_CURTAIN_ID);
				}
			gw.send(msg_S_COVER_S.set(V_STOP));
			break;
	}
	return;

}
void incomingMessage(const MyMessage &message) {
	// We only expect one type of message from controller. But we better check anyway.
	Serial.println("recieved incomming message");
	switch (message.type) {
	case V_UP:
		gw.saveState(CHILD_CURTAIN_ID, 0);
		Serial.print("Incoming change for ID_S_COVER:");
		Serial.print(message.sensor);
		Serial.print(", New status: ");
		Serial.println("V_UP");
		cover(gw.loadState(CHILD_CURTAIN_ID));
		Serial.print("Done cover procedure");
		//m_right();
		break;

	case V_DOWN:
		gw.saveState(CHILD_CURTAIN_ID, 1);
		Serial.print("Incoming change for ID_S_COVER:");
		Serial.print(message.sensor);
		Serial.print(", New status: ");
		Serial.println("V_DOWN");
		cover(gw.loadState(CHILD_CURTAIN_ID));
		Serial.print("Done cover procedure");
		//m_left();
		break;

	case V_STOP:
		gw.saveState(CHILD_CURTAIN_ID, 2);
		Serial.print("Incoming change for ID_S_COVER:");
		Serial.print(message.sensor);
		Serial.print(", New status: ");
		Serial.println("V_STOP");
		cover(gw.loadState(CHILD_CURTAIN_ID));
		Serial.print("Done cover procedure");
		//m_stop();
		break;
	}
	Serial.print("exiting incoming message");
	return;
	
}
// the loop routine runs over and over again forever:
void m_right() {
	digitalWrite(motor_forward, HIGH); //terminal D1 will be HIGH
	digitalWrite(motor_reverse, LOW); //terminal D2 will be LOW
	Serial.print("Set For:High and Rev: Low");
	exit;
}

void m_left() {
	digitalWrite(motor_forward, LOW); //terminal D1 will be LOW
	digitalWrite(motor_reverse, HIGH); //terminal D2 will be HIGH
	Serial.print("Set For:Low and Rev: High");
	exit;
}

void m_stop() {
	digitalWrite(motor_forward, LOW); //terminal D1 will be LOW
	digitalWrite(motor_reverse, LOW); //terminal D2 will be HIGH
	Serial.print("Set For:Low and Rev: Low");
	exit;
}

void checkHWInnputs()
	{
		if (digitalRead(stopSwNow) == LOW)
		{
			Serial.println("Detected stop button push. Stopping");
			cover(2);
			Serial.println("Saved stop state to EEPROM");
		}
		if (digitalRead(stopSwLeft) == LOW)
		{
			Serial.println("Detected stop button push. Stopping");
			cover(1);
			Serial.println("Saved stop state to EEPROM");
		}
		if (digitalRead(stopSwRight) == LOW)
		{
			Serial.println("Detected stop button push. Stopping");
			cover(0);
			Serial.println("Saved stop state to EEPROM");
		}
	}

franzelare

Sweet!
My girl has put this on my todolist...
But still have to get started, this is some nice reference for my new porject!

Suresh Mali

@franzelare Great. Good Luck with the build.

I'll be posting my HW design and Code as part of Contest on openhardware.io

Suresh Mali

I have published my project with all the files.
https://www.openhardware.io/view/45/Curtain-Control-Node

barduino

@Suresh-Mali

I'm just curious, maybe its the arduino IDE version or something.

I'm using 1.6.4 and I get this:

0_1458129604092_upload-1364c257-d6a3-46d0-bdec-ff24cf9d2b41

However opening with a text editor is fine:

0_1458129652911_upload-e1883418-162b-4aba-bacf-d3e85436cca7

Cheers

Suresh Mali

@barduino Seems like the IDE. Open any example MySensors Sketch. Delete the contents from sketch and copy paste from my sketch. I guess that should work.

Are you able to compile any other sketch in Arduino?

patchmaster

@AWI Are you able to share the sketch you used with the UL2003 driver board? I have tried to combine the MySensors servo sketch with other arduino only sketches utilizing the UL2003, but without luck. Thanks.

Suresh Mali

@patchmaster I used the relay sketch and modified it to my needs. Sorry but I dont have any sketch for ULN2003. :disappointed:

AWI

@patchmaster This is my current curtain control sketch. I work with the development branch, so the syntax can be a little different.

The Accelstepper library gives you all the abilities to slow start/stop with numerous kinds of steppers.
My sketch includes a calibration function (stored in EEPROM) so the you don't need end stop detection (a stepper knows where it is)

/*
 PROJECT: MY Sensors curtain controller
 PROGRAMMER: AWI
 DATE: march 11, 2016
 FILE: AWI stepper1.ino
 LICENSE: Public domain

 Hardware: ATMega328p board w/ NRF24l01
	and MySensors 2.0 (Development)
		
Special:
	uses AccelStepper library
	
Summary:
	Curtain control with stepper motor. 
	Manual operation with 1 push button 
	Calibration with manual button

Remarks:
	Fixed node-id
	
Change log:
20160312 - Cleanup
*/

// Enable debug prints to serial monitor
#define MY_DEBUG 

#define MY_NODE_ID 13											// fixed node number
// Enable and select radio type attached
#define MY_RADIO_NRF24
//#define MY_RADIO_RFM69

#include <SPI.h>
#include <MySensor.h> 

// stepper library
#include <AccelStepper.h>										// http://www.airspayce.com/mikem/arduino/AccelStepper/
#define HALFSTEP 8  											// Stepper uses "Halfstep" mode

// button library
// used for:
// - manual open close - single click: close/ stop/ open/ stop
// - calibration  - after long press: open calibarion- until single press - closed calibration - until single press (stop)
#include <Button.h>												// https://github.com/JChristensen/Button

#define CHILD_ID 1   											// Id of the sensor child

#define SN "Curtain control 13"
#define SV "1.0"

#define buttonPin1 7  											// Arduino pin connected to buttonPin1
#define buttonPin2 A0  											// Arduino pin connected to buttonPin2 (fixed to ground)

// Motor pin definitions
#define motorPin1  3     										// IN1 on the ULN2003 driver 1
#define motorPin2  4     										// IN2 on the ULN2003 driver 1
#define motorPin3  5     										// IN3 on the ULN2003 driver 1
#define motorPin4  6     										// IN4 on the ULN2003 driver 1

const unsigned long heartbeatInterval = 1 * 3600UL * 1000UL ;	// heartbeatinterval
unsigned long heartbeatCounter = 0 ;

//
// helper routines to store and retrieve long in mysensors EEPROM
union {															// used to convert long to bytes for EEPROM storage
	long longInt;
	uint8_t LongByte[4];
	} convLongInt ;

void saveStateL(int EEposition, long StateL){
	convLongInt.longInt = StateL ;
	for (int y = 0; y < 4 ; y++){								// convert to bytes
		saveState(EEposition + y , convLongInt.LongByte[y]) ;
		}
	Serial.print("State saved: "); Serial.println(StateL);
	}
		
long loadStateL(int EEposition){
	for (int y = 0; y < 4 ; y++){								// convert from bytes
		convLongInt.LongByte[y] = loadState(EEposition + y) ;
		}
	Serial.print("State read: "); Serial.println(convLongInt.longInt);
	return convLongInt.longInt ;
	}
	

// Initialize with pin sequence IN1-IN3-IN2-IN4 for using the AccelStepper with 28BYJ-48
AccelStepper stepper1(HALFSTEP, motorPin1, motorPin3, motorPin2, motorPin4);
// Initialize button active low, debounce and internal pull-up
Button myBtn(buttonPin1, true, true, 40);						// Initiate the button (pin, pull_up, invert, debounce_ms)

MyMessage percentageMsg(CHILD_ID, V_PERCENTAGE);				// used to send updates to controller

const long maxRun = 4000000L ;									// maximum runway
long setPosition = 0 ; 											// remembers set position, need to be saved in EEPROM
const int setPositionEE = 4 ;									// eeprom location
long openPosition = 0 ; 										// Position at open, need to be saved in EEPROM?
const int openPositionEE = setPositionEE + 4 ;					// eeprom location
long closedPosition = 120000UL ; 								// Position at full close, need to be saved in EEPROM
const int closedPositionEE = openPositionEE + 4 ;				// eeprom location

unsigned long idleTimer = millis() ;							// return to idle timer
unsigned long idleTime = 100000UL ;								// return to idle after 100 secs

unsigned long printTimer = millis() ;							// print timer
unsigned long printTime = 1000UL ;								// print after 1 secs

enum position_t {Open, Close, Idle, Running} ;
position_t lastDirection = Open ; 								// lastDirection only for buttonpress
position_t runStatus = Idle ;									// indicates current status for running motor. used for status reporting to controller

enum State_t {sIdle, sCalibrateOpen, sCalibrateClose} ;
State_t State = sIdle ;


void setup() {
	// setup buttons
	pinMode(buttonPin1, OUTPUT);
	stepper1.setMaxSpeed(2000.0);
	stepper1.setAcceleration(1000.0);
	//saveStateL(closedPositionEE, closedPosition) ; 			// INIT: save closed position in EEPROM
	closedPosition = loadStateL(closedPositionEE) ;				// need to get last values from EEPROM and assume the current position is correct
	setPosition = loadStateL(setPositionEE) ;
	stepper1.setCurrentPosition(setPosition );
}//--(end setup )---

void presentation() {
  present(CHILD_ID, S_COVER, "Curtain");						// Window Cover sub-type, commands: V_UP, V_DOWN, V_STOP

  // Register the LED Dimmable Light with the gateway
  sendSketchInfo(SN, SV);
}


void loop() {
unsigned int now = millis() ;								// current time for loop
// simple state machine for button press
	myBtn.read();  
	switch (State) {
        // Idle state, waiting for some action
		// - button press
		// - idleTimer
        case sIdle:                
            if (myBtn.wasReleased()){						// idle
				Serial.println("Button release") ;
				// if running stop
				if (stepper1.isRunning()){
					setPosition = stepper1.currentPosition();
					stepper1.moveTo(setPosition) ;			// move to current position (was already there..)
				} else if (lastDirection == Open) {
					stepper1.moveTo(closedPosition) ;
					lastDirection = Close ;
				} else {									// lastDirection == Close
					stepper1.moveTo(openPosition) ;
					lastDirection = Open ;
				}	
			} else if (myBtn.pressedFor(3000)){				// move to calibratete state with long press
				Serial.println("Button press long") ;
				idleTimer = now ;							// return to idle after ...
				State = sCalibrateOpen ;
				stepper1.move(-maxRun) ;					// let the stepper open with maximum
				}
			break ;
		// if not running and last action was open close ;  else open
		// if longpress Calibrate open
        case sCalibrateOpen:           						// calibration going on     
			if (myBtn.wasPressed()){
				stepper1.setCurrentPosition(0 );		// set new 0 position ??
				openPosition = setPosition = 0 ;
				State = sCalibrateClose ;					// next is close calibarion
				stepper1.move(maxRun) ;						// let the stepper close with maximum
			} else if (now > idleTimer + idleTime) {		// timer expired -> abort calibration
				State = sIdle ;
			}
			break ;
        case sCalibrateClose:								// calibrate closed position, end with keypress
			if (myBtn.wasPressed())	{
				closedPosition = setPosition = stepper1.currentPosition() ;
				saveStateL(closedPositionEE, closedPosition) ; // save closed position in EEPROM
				State = sIdle ;
				stepper1.moveTo(openPosition) ;				// return to open after calibration
			} else if (now > idleTimer + idleTime) {		// timer expired -> abort calibration
				State = sIdle ;
			}
			break ;
		default :
			break ;
		}
	// power off stepper if not running (no need to reenable))
	if (!stepper1.isRunning()){
		if (runStatus != Idle){								// there was a change in runningstatus, so report to controller
			setPosition = stepper1.currentPosition() ;		// store in EEPROM and report ready to controller
			saveStateL(setPositionEE, setPosition) ;
			send( percentageMsg.set((100 * setPosition)/(closedPosition - openPosition))) ;
			runStatus = Idle ;
		}
		stepper1.disableOutputs();
	} else {
		runStatus = Running ;
	}
	stepper1.run();
	/*
	if (printTimer++ > now + printTime){
		printTimer = now ;
		Serial.println(stepper1.currentPosition());
		}
	*/
}

// This is called when a message is received 
void receive(const MyMessage &message) {
// We only expect few types of messages from controller, check which
  switch (message.type) {
	case V_PERCENTAGE:
	// Curtain should be opened
	stepper1.moveTo(message.getInt() * (closedPosition - openPosition)/100);
	Serial.print("Message: "); Serial.print(message.sensor); Serial.print(" , value: % "); Serial.println( message.getInt());
	Serial.print("Moving to: "); Serial.println(message.getInt() * (closedPosition - openPosition)/100);
	break ;
	case V_STATUS:
	// Curtain should be opened or closed full
	stepper1.moveTo((message.getInt() == HIGH)?openPosition:closedPosition);
	Serial.print("Message - valid: ");
	Serial.print(message.sensor);
	Serial.print(" , value: % ");
	break ;
	default : 
	// not recognizable message
	Serial.print("Message - valid: ");
	Serial.print(message.sensor);
	Serial.print(", Unrecognized ");
	break ;
	}
  }

patchmaster

@AWI Thanks. I have been using the Accelstepper library, but this has already given me several other ideas.
I appreciate the help.

Tore André Rosander

@AWI
I have been searching for something like this for a while, thank you for the code!

But i have some problems compiling it :\

C:\Users\ToreR\Documents\Arduino\stepper_mysensor\stepper_mysensor.ino: In function 'void saveStateL(int, long int)':

stepper_mysensor:74: error: 'saveState' was not declared in this scope

         saveState(EEposition + y , convLongInt.LongByte[y]) ;

                                                           ^

C:\Users\ToreR\Documents\Arduino\stepper_mysensor\stepper_mysensor.ino: In function 'long int loadStateL(int)':

stepper_mysensor:81: error: 'loadState' was not declared in this scope

         convLongInt.LongByte[y] = loadState(EEposition + y) ;

                                                           ^

C:\Users\ToreR\Documents\Arduino\stepper_mysensor\stepper_mysensor.ino: In function 'void presentation()':

stepper_mysensor:129: error: 'present' was not declared in this scope

   present(CHILD_ID, S_COVER, "Curtain");                        // Window Cover sub-type, commands: V_UP, V_DOWN, V_STOP

                                       ^

stepper_mysensor:132: error: 'sendSketchInfo' was not declared in this scope

   sendSketchInfo(SN, SV);

                        ^

C:\Users\ToreR\Documents\Arduino\stepper_mysensor\stepper_mysensor.ino: In function 'void loop()':

stepper_mysensor:195: error: 'send' was not declared in this scope

             send( percentageMsg.set((100 * setPosition)/(closedPosition - openPosition))) ;

                                                                                         ^

exit status 1
'saveState' was not declared in this scope```

AWI

@Tore-André-Rosander are you using the development branch? The errors seem to indicate that is the case.

Tore André Rosander

@AWI Thank you, that helped :)
I now have it up and running.

But how do i connect and use this with a controller (like Domoticz)?

I use an ESP gateway (from the dev branch) and the curtain node is connected and showing up in domoticz.
But how do i make domoticz send commands to the curtain node?

All i get when adding the curtain node both as on/off button and blinds in domoticz is "unreconized" in the curtain serial monoitor.

AWI

@Tore-André-Rosander I have defined it as "Blinds Percentage" in Domoticz. This send the V_STATUS and V_PERCENTAGE messages where the node should respond to...
0_1458557025507_upload-d16cb932-d511-433f-9488-112b68d308f4

Tore André Rosander

@AWI THanks again for your fast replys!

This is what i get in serial monitor when i use the "up" "down" buttons for blinds percentage in domoticz.

This is my very first MySensor setup so it might be some error with my setup, i will have a deeper look at it later tonight.

Starting sensor (RNNNA-, 2.0.0-beta)
Radio init successful.
State read: -1
State read: -1
send: 13-13-0-0 s=255,c=3,t=15,pt=0,l=2,sg=0,st=ok:
send: 13-13-0-0 s=255,c=0,t=17,pt=0,l=10,sg=0,st=ok:2.0.0-beta
send: 13-13-0-0 s=255,c=3,t=6,pt=1,l=1,sg=0,st=ok:0
read: 0-0-13 s=255,c=3,t=15,pt=0,l=2,sg=0:
read: 0-0-13 s=255,c=3,t=6,pt=0,l=1,sg=0:M
send: 13-13-0-0 s=1,c=0,t=5,pt=0,l=7,sg=0,st=ok:Curtain
send: 13-13-0-0 s=255,c=3,t=11,pt=0,l=18,sg=0,st=ok:Curtain control 13
send: 13-13-0-0 s=255,c=3,t=12,pt=0,l=3,sg=0,st=ok:1.0
Init complete, id=13, parent=0, distance=1
read: 0-0-13 s=1,c=1,t=29,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=30,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=29,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=30,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=29,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=30,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=29,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=30,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=29,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized read: 0-0-13 s=1,c=1,t=30,pt=0,l=0,sg=0:
Message - valid: 1, Unrecognized```

AWI

@Tore-André-Rosander Nothing wrong with you interpretation. I have not written this sketch as a complete S_COVER implementation. Only the V_PERCENTAGE part (not V_UP/V_DOWN). If you define it in Domoticz as "Blinds percentage" (see my previous post) it will work. Sorry for the confusion.

Curtain Control Node.

18

11.7k

11.2k

113.1k