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Safe In-Wall AC to DC Transformers??

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  • petewillP petewill

    Does anyone know of any 120V AC to 5V DC transformers that are safe to put in a wall electrical box? I have been using old cell phone chargers for most of my projects but I was recently pondering putting something right in the wall. Since shipping can take so long I thought I'd ask now before I even start on the project.

    I did some searching and couldn't find anything so I thought I'd ask the experts here.

    Thanks in advance!

    EDIT 9/7/2016
    Watch out for Fakes! Read more here: https://forum.mysensors.org/topic/1607/safe-in-wall-ac-to-dc-transformers/355
    If in doubt you can get them directly from the vendor here: http://www.hlktech.net/product.php?CateId=10

    EDIT 12/28/2015
    After MUCH discussion on this here are the findings of this thread (as of now):

    Here is the diagram for how things should be wired:
    HLK-PM01-Wiring.jpg

    These are the parts I ordered. I haven't tested any of these parts yet as this project has been put on the back burner for now :(. I am in the USA so this is spec'd for 120 VAC. If you're using 240 you will need to change the size of the Varistor but everything else should be fine for 240.

    Also, see these posts for more discussion/ideas if interested:
    http://forum.mysensors.org/topic/1540/110v-230v-ac-to-mysensors-pcb-board
    http://forum.mysensors.org/topic/2488/in-wall-pcb

    Varistor for 120VAC - http://www.ebay.com/itm/321024816822?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

    73°C Thermal Fuse - http://www.ebay.com/itm/221560426284?_trksid=p2057872.m2749.l2649&var=520415979885&ssPageName=STRK%3AMEBIDX%3AIT

    250V 300mA Slow Blow Fuse - http://www.ebay.com/itm/111433875797?_trksid=p2057872.m2749.l2649&var=410420838583&ssPageName=STRK%3AMEBIDX%3AIT

    HLK-PM01 - http://www.ebay.com/itm/351418782712?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

    Pete

    MattNYM Offline
    MattNYM Offline
    MattNY
    wrote on last edited by
    #364

    @petewill

    Hi Pete,

    I realize this long and valuable thread is quite old at this point, but I have referenced it several times and wanted to make you aware (if you aren't already) of a new tiny AC/DC board mount converter. I was about to buy a few HLK-PM03's and add the various fuses and other safety components this group decided on, when I ran across a very similar product in the Mouser catalog. I mention this because it appears to be a newly released item AND it's made by MeanWell (part # IRM-02-3.3) and I remember several people saying they wish MeanWell made a USB power adapter for PCB boards. Well, now they do AND you can buy it via Mouser in the US, so getting a fake probably would be a non-issue. I am about to buy several and I will try and report back with how they work. Thank you for this post - it's been a lifesaver!

    MeanWell AC/DC 3.3v Module

    • Matt
    petewillP 1 Reply Last reply
    3
    • MattNYM MattNY

      @petewill

      Hi Pete,

      I realize this long and valuable thread is quite old at this point, but I have referenced it several times and wanted to make you aware (if you aren't already) of a new tiny AC/DC board mount converter. I was about to buy a few HLK-PM03's and add the various fuses and other safety components this group decided on, when I ran across a very similar product in the Mouser catalog. I mention this because it appears to be a newly released item AND it's made by MeanWell (part # IRM-02-3.3) and I remember several people saying they wish MeanWell made a USB power adapter for PCB boards. Well, now they do AND you can buy it via Mouser in the US, so getting a fake probably would be a non-issue. I am about to buy several and I will try and report back with how they work. Thank you for this post - it's been a lifesaver!

      MeanWell AC/DC 3.3v Module

      • Matt
      petewillP Offline
      petewillP Offline
      petewill
      Admin
      wrote on last edited by
      #365

      @MattNY Great, thanks for posting! Let us know how it goes and if you think it's good I'll add it to the first post in the thread.

      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

      1 Reply Last reply
      0
      • Nca78N Offline
        Nca78N Offline
        Nca78
        Hardware Contributor
        wrote on last edited by
        #366

        At least it has the pins logically positionned, with A/C input pins as far as possible from each others.
        And SMD version can be very useful too...

        MattNYM 1 Reply Last reply
        0
        • Nca78N Nca78

          At least it has the pins logically positionned, with A/C input pins as far as possible from each others.
          And SMD version can be very useful too...

          MattNYM Offline
          MattNYM Offline
          MattNY
          wrote on last edited by
          #367

          @Nca78

          I saw that too - no idea why the HLK-PM modules have the A/C pins right next to one another! This module also appears to be silicone sealed for moisture/dust resistance.

          1 Reply Last reply
          0
          • dbemowskD Offline
            dbemowskD Offline
            dbemowsk
            wrote on last edited by
            #368

            I didn't read through all the posts in the thread to know if these information links were posted already, but I read through these two and both contain excellent information. If these have been posted previously, please excuse the double post.

            https://skippy.org.uk/quick-look-at-the-hlk-pm01/

            http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

            m26872M 1 Reply Last reply
            0
            • dbemowskD dbemowsk

              I didn't read through all the posts in the thread to know if these information links were posted already, but I read through these two and both contain excellent information. If these have been posted previously, please excuse the double post.

              https://skippy.org.uk/quick-look-at-the-hlk-pm01/

              http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

              m26872M Offline
              m26872M Offline
              m26872
              Hardware Contributor
              wrote on last edited by m26872
              #369

              @dbemowsk Infact that test was ordered by this thread (or another one in the forum, I don't remember exactly). :smiley: Don't worry about the double post, it's worth mentioning again.

              dbemowskD 1 Reply Last reply
              0
              • m26872M m26872

                @dbemowsk Infact that test was ordered by this thread (or another one in the forum, I don't remember exactly). :smiley: Don't worry about the double post, it's worth mentioning again.

                dbemowskD Offline
                dbemowskD Offline
                dbemowsk
                wrote on last edited by
                #370

                @m26872 Were both tests ordered by this forum? They are both excellent tests and give enough varying information where both should be looked at by people trying to use these.

                One thing that was mentioned in the one from Skippy was the pin spacing on the incoming AC. I was actually surprised at this as I had previously bought some German made converters that had in incoming AC pins spaced out to the corners much like the DC out pins on the HLK models. It wouldn't be that hard for them to put those pins out to the edge. Looking at the bottom plate in some of the pics, there are already holes there, they would just have to modify the PCB slightly. If they did that, they would comply with the BS EN 60335 – “Household and similar electrical appliances. Safety. General requirements” standard of requiring at least 3mm between the hot and neutral leads. That was one of the reasons Skippy recommended using the MOV and thermal fuse.

                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                1 Reply Last reply
                0
                • TD22057T Offline
                  TD22057T Offline
                  TD22057
                  Hardware Contributor
                  wrote on last edited by
                  #371

                  I have a question... referring to the first post, why is the varistor after of the fuses? I thought it was there to protect against surges in the AC lines which would makes me think that the varistor should be before the fuses. Thoughts?

                  TD22057T 1 Reply Last reply
                  0
                  • TD22057T TD22057

                    I have a question... referring to the first post, why is the varistor after of the fuses? I thought it was there to protect against surges in the AC lines which would makes me think that the varistor should be before the fuses. Thoughts?

                    TD22057T Offline
                    TD22057T Offline
                    TD22057
                    Hardware Contributor
                    wrote on last edited by
                    #372

                    @TD22057 said:

                    I have a question... referring to the first post, why is the varistor after of the fuses? I thought it was there to protect against surges in the AC lines which would makes me think that the varistor should be before the fuses. Thoughts?

                    I answered (some what) my own question via Google. Here's a quote from an electronics site:

                    Fuse upstream of the MOV, but don't expect it to save the MOV. It will prevent your house from burning down after the MOV partly shorts and sits there glowing red hot.

                    So it seems like the original post is correct on the order.

                    1 Reply Last reply
                    1
                    • Nca78N Offline
                      Nca78N Offline
                      Nca78
                      Hardware Contributor
                      wrote on last edited by
                      #373

                      Yes varistors can have "catastrophic failure" when they can't handle the surge. In that case they will burn and form a short-circuit.

                      1 Reply Last reply
                      0
                      • OliverDogO Offline
                        OliverDogO Offline
                        OliverDog
                        wrote on last edited by
                        #374

                        Hi guys.

                        Did you get any conclusion at all?

                        Between these both:
                        http://www.electrodragon.com/product/ac-85-265v-dc-5v-power-module/
                        https://pt.aliexpress.com/item/5-pcs-HLK-PM01-AC-DC-220V-to-5V-Step-Down-Power-Supply-Module-Intelligent-Household/32267273843.html?spm=2114.13010608.0.0.anpFsP

                        ** the second seems genuine in the pictures.

                        Is one safer than the other?
                        Is one of them safe enough to in-wall use.

                        1 Reply Last reply
                        0
                        • eniE eni

                          Hi everyone

                          Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                          alt text

                          hlksunnyH Offline
                          hlksunnyH Offline
                          hlksunny
                          wrote on last edited by
                          #375

                          @eni
                          Hi,everyone,this is sunny from Hi-Link,we keep paying attention to this matter,but now to protect your rights,please contact with us directly to avoid purchasing the fake module,my email is sunny@hlktech.com ,our website is www.hlktech.net.
                          We will prosecute the company who make the fake modules with our logo to make the market clean.

                          Thank you for your effort and cooperation!
                          Sunny

                          1 Reply Last reply
                          9
                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #376
                            This post is deleted!
                            1 Reply Last reply
                            0
                            • P Offline
                              P Offline
                              pradeepkumar
                              Banned
                              wrote on last edited by
                              #377
                              This post is deleted!
                              1 Reply Last reply
                              0
                              • ferroF Offline
                                ferroF Offline
                                ferro
                                wrote on last edited by
                                #378

                                Hi all,

                                Just by looking at previously mentioned link at Skippy's blog about Quick look at the hlk-pm01 I found he has recently posted next part - Revisiting the hlk-pm01. I think it is worth to read, dealing with resp. how to improve conducted emission of hlk-pm01.

                                Also there is a some recommendation to use VIGORTRONIX VTX-214-005-105 AC/DC PCB Mount Power Supply (Farnell #2401040). Not sure if someone is already using it in his projects.

                                D 1 Reply Last reply
                                0
                                • dbemowskD Offline
                                  dbemowskD Offline
                                  dbemowsk
                                  wrote on last edited by
                                  #379

                                  Someone here had passed the TSP-05 over to someone to review. I think they had asked one of the guys that did reviews of the HLK-PM01. Has anyone got a link to a review on these or can give their thoughts after using one?
                                  https://www.aliexpress.com/item/TSP-05-replace-HLK-PM01-AC-DC-220V-to-5V-mini-power-supply-module-intelligent-household/32717871230.html?spm=2114.12010108.1000013.3.NDXqMR&scm=1007.13339.33317.0&pvid=e2a30af8-7732-428d-9a22-9a5def1f73cd&tpp=1

                                  Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                  Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                  1 Reply Last reply
                                  0
                                  • ferroF ferro

                                    Hi all,

                                    Just by looking at previously mentioned link at Skippy's blog about Quick look at the hlk-pm01 I found he has recently posted next part - Revisiting the hlk-pm01. I think it is worth to read, dealing with resp. how to improve conducted emission of hlk-pm01.

                                    Also there is a some recommendation to use VIGORTRONIX VTX-214-005-105 AC/DC PCB Mount Power Supply (Farnell #2401040). Not sure if someone is already using it in his projects.

                                    D Offline
                                    D Offline
                                    DavidZH
                                    wrote on last edited by
                                    #380

                                    @ferro I've looked into thos Vigortonix devices. Those are nice! Unfortunately they're bigger than the HLK's.

                                    But for the dimmer designers under us: they have miniature power supplies with built-in zero cross detectors! Looks very interesting!

                                    1 Reply Last reply
                                    0
                                    • dpressleD Offline
                                      dpressleD Offline
                                      dpressle
                                      wrote on last edited by
                                      #381

                                      what do you guys say about this PSU? i really liked that the mains are separated much more then the HLK.
                                      And how is the suggested full circuit use they have:
                                      0_1491802881073_upload-7646dbcb-7521-420a-9726-966b93b98d34

                                      1 Reply Last reply
                                      0
                                      • K Offline
                                        K Offline
                                        ksya
                                        wrote on last edited by
                                        #382

                                        Is using a genuine HLK-PM01 safe when directly connected to mains? I see here that they used extra components for safety.

                                        1 Reply Last reply
                                        0
                                        • MiKaM Offline
                                          MiKaM Offline
                                          MiKa
                                          wrote on last edited by
                                          #383

                                          Hi,
                                          Varistor and fuse is always good to use as a protection ;)
                                          Its lot of cases of start the fire in house from cheap AC/DC converters.
                                          Regards,
                                          MiKa

                                          1 Reply Last reply
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