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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • B Offline
    B Offline
    Bertb
    wrote on last edited by
    #195

    Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

    C 1 Reply Last reply
    0
    • B Bertb

      Looks very nice, but you cannot use it for sensors or actuators that can be touched by hand and do not comply with the insulation standards, since parts of it will be connected to mains.

      C Offline
      C Offline
      ceech
      Hardware Contributor
      wrote on last edited by
      #196

      @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

      DrJeffD 1 Reply Last reply
      0
      • TD22057T Offline
        TD22057T Offline
        TD22057
        Hardware Contributor
        wrote on last edited by
        #197

        Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

        YveauxY 1 Reply Last reply
        0
        • TD22057T TD22057

          Did anyone look at the SwitchMote PSU over at LowerPowerLab? More info here. The kit is fairly expensive ($30) but I wonder how much it would be to source the components yourself since someone else has done all the design work.

          YveauxY Offline
          YveauxY Offline
          Yveaux
          Mod
          wrote on last edited by
          #198

          @TD22057 I would say the cost of this PSU is dominated by the Recom converter onboard. Farnell charges E14,58 for single pieces (http://nl.farnell.com/recom-power/rac02-05sc/ac-dc-converter-2w-5v-reg/dp/1903060?searchRef=SearchLookAhead).
          Rest of the components will be a few Euro's, and ofcourse the PCB (which contains a number of milled slots for isolation).
          All together you will get fairly close to $30 when building it yourself.

          http://yveaux.blogspot.nl

          1 Reply Last reply
          0
          • C ceech

            @Bertb Yes, it shouldn't be touched. It can be used with wall-mounted mains switches, though. Placed behind it.

            DrJeffD Offline
            DrJeffD Offline
            DrJeff
            wrote on last edited by
            #199

            @ceech said:

            Yes, it shouldn't be touched

            Nice! just label board !LIVE!

            Not safe due to no fuse? Do share, making your own boards with solder mask?

            YveauxY 1 Reply Last reply
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            • DrJeffD DrJeff

              @ceech said:

              Yes, it shouldn't be touched

              Nice! just label board !LIVE!

              Not safe due to no fuse? Do share, making your own boards with solder mask?

              YveauxY Offline
              YveauxY Offline
              Yveaux
              Mod
              wrote on last edited by
              #200

              @DrJeff the board is not isolated from mains by e.g a transformer. This means traces carry live mains!

              http://yveaux.blogspot.nl

              1 Reply Last reply
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              • DrJeffD Offline
                DrJeffD Offline
                DrJeff
                wrote on last edited by
                #201

                So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                C 1 Reply Last reply
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                • DrJeffD DrJeff

                  So basically it is like any other consumer Zwave switch or X10 just box it up (3D printer on stand by) with 2 micro buttons with a rocker face and I want 10. :) But sorry I digressed from the OP in my excitement.

                  C Offline
                  C Offline
                  ceech
                  Hardware Contributor
                  wrote on last edited by
                  #202

                  @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                  DrJeffD 1 Reply Last reply
                  0
                  • C ceech

                    @DrJeff As @Yveaux said the board does not have an insulation transformer. Yes, I make them. And it works fine, placed inside an enclosure is as safe as it could be. Would you make a box for it? I can send you one board if you like, for the measures.

                    DrJeffD Offline
                    DrJeffD Offline
                    DrJeff
                    wrote on last edited by
                    #203

                    @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                    C 1 Reply Last reply
                    0
                    • DrJeffD DrJeff

                      @ceech Yes I like the idea of course the board would be housed inside of a box, my idea is to incorporate the box with a daughter board with 2 push buttons on and off like Zwave switches use. Yes please send me, if you are worried I will use safely I was taught to work on all power 120v - 480v as if it is live so that you remain alive!

                      C Offline
                      C Offline
                      ceech
                      Hardware Contributor
                      wrote on last edited by
                      #204

                      @DrJeff All right, send me a message with your address and I'll send you one.

                      1 Reply Last reply
                      0
                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by
                        #205

                        Another China iphone plug destroyed.

                        This has been working for 2-3 weeks without problems... the plug runs a 5v arduino and a normal 240-5v relay with button and led, standard sketch.

                        One day it just didnt started and i opened it up and saw a melted plastic cover and some burned component.
                        I have felt the relays a couple of times and noone has been really hot.

                        20150826_205836.jpg

                        Im getting a bit shaky here... how far from disaster (big fire) is this?

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                        1 Reply Last reply
                        0
                        • rvendrameR Offline
                          rvendrameR Offline
                          rvendrame
                          Hero Member
                          wrote on last edited by
                          #206

                          BTW, the review of HLK PSU should be published in 'few days' according to the guy from http://lygte-info.dk . Can't wait for that!

                          Home Assistant / Vera Plus UI7
                          ESP8266 GW + mySensors 2.3.2
                          Alexa / Google Home

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                          0
                          • petewillP Offline
                            petewillP Offline
                            petewill
                            Admin
                            wrote on last edited by
                            #207

                            @sundberg84 Yikes! That is exactly why I started this thread. I don't want to burn my house down...

                            @rvendrame Awesome! Can't wait either!

                            My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                            1 Reply Last reply
                            0
                            • rvendrameR Offline
                              rvendrameR Offline
                              rvendrame
                              Hero Member
                              wrote on last edited by
                              #208

                              The review of the hlktech's HLK-PM01 is available here!

                              Home Assistant / Vera Plus UI7
                              ESP8266 GW + mySensors 2.3.2
                              Alexa / Google Home

                              1 Reply Last reply
                              2
                              • F Offline
                                F Offline
                                Fabien
                                wrote on last edited by
                                #209

                                Thank you for the test.

                                1 Reply Last reply
                                0
                                • petewillP Offline
                                  petewillP Offline
                                  petewill
                                  Admin
                                  wrote on last edited by
                                  #210

                                  This is fantastic news!!

                                  Would anyone be able to provide a parts list and wiring diagram based on the recommendations from the test site (pasted below)?

                                  "A few notes for using it:
                                  Electronic wears down faster when warm, especially capacitors, i.e. keep it as cool as possible for long lifetime.
                                  I would place a fuse or fusible resistor before the converter, the fuse is not supposed to be replaceable, when it blows it is time to replace the converter.
                                  A MOV accross the mains input would probably also be a good idea."
                                  http://lygte-info.dk/review/Power Mains to 5V 0.6A Hi-Link HLK-PM01 UK.html

                                  Once we have a that info I will update the first post so everyone reading this in the future doesn't have to read through 200+ posts to get to the conclusion. Thanks to everyone who helped with this!!!

                                  My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                  1 Reply Last reply
                                  0
                                  • Z Offline
                                    Z Offline
                                    Zeph
                                    Hero Member
                                    wrote on last edited by
                                    #211

                                    The wiring is easy to describe.

                                    Put a fuse in line between the "hot" mains AC input and the power supply module input (the "neutral" can go directly to the power supply). Put a MOV across the power supply input (on the PS side of the fuse).

                                    For small spikes, the MOV would protect the PS by absorbing most of it. For longer surges, the MOV would cause the fuse to blow, probably sacrificing itself in the process.

                                    Maybe others can help with component selection (for 120v and 240v mains). I see that in the case of Littelfuse, the fuse is rated by RMS AC voltage, so a 140v MOV would work for a nominal 120VAC mains). http://www.littelfuse.com/~/media/electronics_technical/application_notes/varistors/littelfuse_selecting_a_littelfuse_varistor_application_note.pdf

                                    I don't know if RMS rating is standard, or if some are rated by their DC voltage conduction threshold, but one would want to be sure of that for the brand they are getting.

                                    petewillP 1 Reply Last reply
                                    0
                                    • rvendrameR Offline
                                      rvendrameR Offline
                                      rvendrame
                                      Hero Member
                                      wrote on last edited by
                                      #212

                                      Some more thoughts from the guy who analyzed it:

                                      "Hi Ricardo

                                      It looks safe enough to me, except I want a fuse or fusible resistor before it. The purpose of the fuse is to blow when the module is worn down and maybe shorts. How fast it wears down will depend on temperature, at very high temperature it might be less than ½ year, at more moderate temperature it might be 10-20 years. The main culprit is the capacitors, their lifetime depends on temperature and quality of the capacitor.
                                      Second risk for failure is large transients on the mains that may damage the module, again the fuse is there to prevent things getting out of hand if the module breaks down.

                                      The module can get hot if you pack it into the wall, especially if it is inside a lot of insulation. Doing a few test with a DMM and a temperature probe taped to the module inside the wall might be a good idea when running the module near full load.
                                      I do not know the stuff used to fill with, but usual it will not easily catch fire."

                                      Home Assistant / Vera Plus UI7
                                      ESP8266 GW + mySensors 2.3.2
                                      Alexa / Google Home

                                      M 1 Reply Last reply
                                      0
                                      • TD22057T Offline
                                        TD22057T Offline
                                        TD22057
                                        Hardware Contributor
                                        wrote on last edited by
                                        #213

                                        @rvendrame Thanks for getting this tested - that's a great result. The high temperatures he was testing at are for running at 1A of output but I thought that the 5V line is just for the Arduino and the radio which aren't going to use much current at all right?

                                        rvendrameR 1 Reply Last reply
                                        0
                                        • TD22057T TD22057

                                          @rvendrame Thanks for getting this tested - that's a great result. The high temperatures he was testing at are for running at 1A of output but I thought that the 5V line is just for the Arduino and the radio which aren't going to use much current at all right?

                                          rvendrameR Offline
                                          rvendrameR Offline
                                          rvendrame
                                          Hero Member
                                          wrote on last edited by
                                          #214

                                          @TD22057 , exactly, under regular load (< 600ma), the unit should not get that hot. Once I get some time I will try the suggestion, by gluing a temp sensor on the unit and put it behind the wall switch.

                                          Perhaps I will add the temp sensor permanently as a extra mySensor on the wall-relay, so I can capture the temp during the upcoming summer days. ;-)

                                          Home Assistant / Vera Plus UI7
                                          ESP8266 GW + mySensors 2.3.2
                                          Alexa / Google Home

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