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Safe In-Wall AC to DC Transformers??

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  • m26872M Offline
    m26872M Offline
    m26872
    Hardware Contributor
    wrote on last edited by
    #348

    Here was my contribution to this discussion. https://forum.mysensors.org/topic/3428/my-look-at-a-cheap-12v-power-supply

    Perhaps not very elaborate, but I'm in favour of the 'fast' fuse. But not extra fast.

    1 Reply Last reply
    0
    • S Samuel235

      @alexsh1, you did indeed. I remember questioning why in a previous reply because i had concerns that a fast blow would be better suited but then you guys pointed out that the slow blow is the slightly better option in this use case since there is a large current draw at first with the transformer, was this the outcome that i remember?

      alexsh1A Offline
      alexsh1A Offline
      alexsh1
      wrote on last edited by alexsh1
      #349

      @Samuel235 it is subjective. 300mA slow blow fuse will not cut it off if the current is 300mA or slightly above for a short time whereas the fast blow fuse will (at the higher current though in our example as you do not want to burn the fuse due to a spike). Unless you have a very sensitive electronics, in my experience both fuses would provide you adequate protection. In some cases (engines), you have to use a slow blow fuse as the start up current may blow the fuse.

      Personally, I'm very much in favour of the fast blow fuse in this setup

      1 Reply Last reply
      1
      • m26872M Offline
        m26872M Offline
        m26872
        Hardware Contributor
        wrote on last edited by m26872
        #350

        To quote myself from a few posts above regarding fuse characteristics. As you can see it's not an art of precision.

        "
        Thee fuses must not open in less than one hour at 125% of rated current and open within two minutes at 200% of rated current. The 1000% overload is used to determine the fuse characteristic. The opening time for each rating is listed below.
        Type FF: Less than 0.001 sec.
        Type F: From 0.001 - 0.01 sec.
        Type T: From 0.01 - 0.1 sec.
        Type TT: From 0.1 - 1.00 sec.
        These characteristics correlate to the terminology used in IEC 60127-1.
        "

        At >10xIn (1000%) I want it to be fast and safe, where as frequent running currents between 1.25-2xIn should be minimized due to wear and false blows. Type FF could be to sensitive from looking at my measurements. Hence I choose Type F.

        AffordableTechA 1 Reply Last reply
        0
        • S Offline
          S Offline
          Samuel235
          Hardware Contributor
          wrote on last edited by
          #351

          Would you agree with me when i say;

          I think it is safe to have a slow blow fuse on board no matter what and then include a fast blow Type F or Type FF at super cautious needs, if you have sensitive electronics such as RF Radios, ICs that are very sensitive. However if we would like to be picky about the choice, any circuit that has a in-rush surge of current when turned on we need a slow blow fuse, anything that doesn't we can go for a fast blow.

          MySensors 2.1.1
          Controller - OpenHAB (Virtual Machine)
          Gateway - Arduino Mega MQTT Gateway W5100

          1 Reply Last reply
          0
          • m26872M Offline
            m26872M Offline
            m26872
            Hardware Contributor
            wrote on last edited by
            #352

            I guess the picky answer would be that the selected fuse characteristic should match the application and it's not as simple as safe, not safe, fast or slow.

            Though, as a general personal thought I think almost all fuse discussions I've seen in this thread are "safe".

            1 Reply Last reply
            0
            • m26872M m26872

              To quote myself from a few posts above regarding fuse characteristics. As you can see it's not an art of precision.

              "
              Thee fuses must not open in less than one hour at 125% of rated current and open within two minutes at 200% of rated current. The 1000% overload is used to determine the fuse characteristic. The opening time for each rating is listed below.
              Type FF: Less than 0.001 sec.
              Type F: From 0.001 - 0.01 sec.
              Type T: From 0.01 - 0.1 sec.
              Type TT: From 0.1 - 1.00 sec.
              These characteristics correlate to the terminology used in IEC 60127-1.
              "

              At >10xIn (1000%) I want it to be fast and safe, where as frequent running currents between 1.25-2xIn should be minimized due to wear and false blows. Type FF could be to sensitive from looking at my measurements. Hence I choose Type F.

              AffordableTechA Offline
              AffordableTechA Offline
              AffordableTech
              wrote on last edited by
              #353

              @m26872 ,

              I'm sure many individuals will be wondering where the 'standard temporary' fuse fits into your chart of fuse types.

              Of cause, by 'standard temporary', I refer to the ever reliable nail, often called the 'no blow' here in Oz.

              Paul

              m26872M 1 Reply Last reply
              0
              • AffordableTechA AffordableTech

                @m26872 ,

                I'm sure many individuals will be wondering where the 'standard temporary' fuse fits into your chart of fuse types.

                Of cause, by 'standard temporary', I refer to the ever reliable nail, often called the 'no blow' here in Oz.

                Paul

                m26872M Offline
                m26872M Offline
                m26872
                Hardware Contributor
                wrote on last edited by
                #354

                @AffordableTech I haven't seen it before in this thread. At least not seriously. I'm not sure if we're within the definition of fuse if your equipment certainly will blow up before the fuse.

                1 Reply Last reply
                0
                • eniE Offline
                  eniE Offline
                  eni
                  wrote on last edited by
                  #355

                  Hi everyone

                  Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                  alt text

                  YveauxY petewillP hlksunnyH 3 Replies Last reply
                  4
                  • eniE eni

                    Hi everyone

                    Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                    alt text

                    YveauxY Offline
                    YveauxY Offline
                    Yveaux
                    Mod
                    wrote on last edited by
                    #356

                    @eni thanks for the heads up.
                    How did you discover that fakes exists, and do you know the internal differences?

                    http://yveaux.blogspot.nl

                    eniE 1 Reply Last reply
                    0
                    • eniE eni

                      Hi everyone

                      Im using this adapter in some of my projects, and i discovered a lot of faked ones lateley. Check carefully if you got genuie or faked ones. The genuie ones have 2 stickers on it, one with a barcode and one that writes "QC passed". Faked ones does not have those 2 stickers. The printing of faked ones gets easy away with acetone, genuie one stays.. Also there is a little hole at the bottom of genuie ones, faked ones are flat:
                      alt text

                      petewillP Offline
                      petewillP Offline
                      petewill
                      Admin
                      wrote on last edited by
                      #357

                      @eni Thanks for posting this! I will update the first post with this info.

                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                      1 Reply Last reply
                      0
                      • Nca78N Offline
                        Nca78N Offline
                        Nca78
                        Hardware Contributor
                        wrote on last edited by Nca78
                        #358

                        I confirm about the fake ones. I just received a batch of fake ones from GREATWALL shop on aliexpress (seller with good reputation and used for many items on the MySensors shop...) and I'm filing a dispute right now, as the seller acknowledge they are different but pretend it's because HiLink is replacing their factory. Makes no sense if you replace your factory to set up a new line to build different modules :) This seller is also selling the Tenstar TP-0x modules pretending they "replace" the HLK so I suppose the one I received are tenstar modules disguised as HLK.

                        They are obviously fakes and lower quality, as can be seen from the pins (thinner, and with no blocking mecanism so pins go inside the module when pushed), obvious lower quality with the gray material filling and very different looking plastic.
                        I'll see how the dispute goes and after it's closed/solved I'll open one.

                        0_1473300677126_HLK1.jpg
                        0_1473302054227_HLK2.jpg

                        1 Reply Last reply
                        4
                        • YveauxY Yveaux

                          @eni thanks for the heads up.
                          How did you discover that fakes exists, and do you know the internal differences?

                          eniE Offline
                          eniE Offline
                          eni
                          wrote on last edited by eni
                          #359

                          @Yveaux I discovered differences, because my circuit was not acting the same always (the problem was a tps2115 power mux), then i compared different orders and its clearly visible that they differ..

                          I just opened a fake one and it actually looks like an genuie one, except some details and missing revision number on the pcb:

                          alt text
                          alt text
                          alt text

                          IMHO they did a great job faking this, it looks nearly the same and also works quite similar..

                          One of the sellers i buyed this was also "Greatwall Electronics", but they accepted the dispute whitout any comment..

                          1 Reply Last reply
                          1
                          • Nca78N Offline
                            Nca78N Offline
                            Nca78
                            Hardware Contributor
                            wrote on last edited by
                            #360

                            Same here, he accepted the refund quickly without making any comment.

                            The PCB looks similar but the components on it are not the same, for example the transformer is different, at the bottom on the fake one the "D3" component doesn't fit in the silkscreen rectangle while it does in a genuine hlk. It's this kind of "details" that can make the module unsafe, or generate much more noise/ripple at the output.
                            Yours seems to be a better copy than mine, as the input capacitor despite showing similar ratings is much smaller on it. Below it is the rectifier, on the genuine hlk it has the right markings, on the copy it looks like a fake as the mb6f text is just molded in plastic and not printed. The D2 diode has different markings between the two modules, too. Switching IC seems similar.
                            Removing cover on the fake one was very easy as it's not blocked by the pins, also the filling was not complete with gaps as seen in first picture and it went away easily mostly in big chuncks while with the original hlk it was harder to remove and I also had to break the cover to take everything out.
                            0_1473392596901_hlk_F3.jpg
                            Fake on the left, notice the transformer similar to the one in eni's module. On the original module the transformer is similar to the one tested on lygte website.
                            0_1473392611681_HLK_F4.jpg

                            YveauxY 1 Reply Last reply
                            0
                            • Nca78N Nca78

                              Same here, he accepted the refund quickly without making any comment.

                              The PCB looks similar but the components on it are not the same, for example the transformer is different, at the bottom on the fake one the "D3" component doesn't fit in the silkscreen rectangle while it does in a genuine hlk. It's this kind of "details" that can make the module unsafe, or generate much more noise/ripple at the output.
                              Yours seems to be a better copy than mine, as the input capacitor despite showing similar ratings is much smaller on it. Below it is the rectifier, on the genuine hlk it has the right markings, on the copy it looks like a fake as the mb6f text is just molded in plastic and not printed. The D2 diode has different markings between the two modules, too. Switching IC seems similar.
                              Removing cover on the fake one was very easy as it's not blocked by the pins, also the filling was not complete with gaps as seen in first picture and it went away easily mostly in big chuncks while with the original hlk it was harder to remove and I also had to break the cover to take everything out.
                              0_1473392596901_hlk_F3.jpg
                              Fake on the left, notice the transformer similar to the one in eni's module. On the original module the transformer is similar to the one tested on lygte website.
                              0_1473392611681_HLK_F4.jpg

                              YveauxY Offline
                              YveauxY Offline
                              Yveaux
                              Mod
                              wrote on last edited by
                              #361

                              @Nca78 Maybe you could contact Hi-link (http://www.hlktech.net/product_detail.php?ProId=54) to discuss about the issue?
                              They can confirm if it's genuine or a fake.
                              I did the same with Nordic a while ago and they were very cooperative on the subject.

                              http://yveaux.blogspot.nl

                              Nca78N 1 Reply Last reply
                              1
                              • YveauxY Yveaux

                                @Nca78 Maybe you could contact Hi-link (http://www.hlktech.net/product_detail.php?ProId=54) to discuss about the issue?
                                They can confirm if it's genuine or a fake.
                                I did the same with Nordic a while ago and they were very cooperative on the subject.

                                Nca78N Offline
                                Nca78N Offline
                                Nca78
                                Hardware Contributor
                                wrote on last edited by
                                #362

                                @Yveaux if I had a doubt I would, but seeing the internals I have no doubt. The product page of the seller now shows a tenstar module and he didn't even try to argue to keep the money.

                                YveauxY 1 Reply Last reply
                                0
                                • Nca78N Nca78

                                  @Yveaux if I had a doubt I would, but seeing the internals I have no doubt. The product page of the seller now shows a tenstar module and he didn't even try to argue to keep the money.

                                  YveauxY Offline
                                  YveauxY Offline
                                  Yveaux
                                  Mod
                                  wrote on last edited by
                                  #363

                                  @Nca78 maybe hi-link, like Nordic, will try to prosecute to get the fakes off the market, or maybe they're not even aware these exist.
                                  What do you have to loose by contacting them?

                                  http://yveaux.blogspot.nl

                                  1 Reply Last reply
                                  2
                                  • petewillP petewill

                                    Does anyone know of any 120V AC to 5V DC transformers that are safe to put in a wall electrical box? I have been using old cell phone chargers for most of my projects but I was recently pondering putting something right in the wall. Since shipping can take so long I thought I'd ask now before I even start on the project.

                                    I did some searching and couldn't find anything so I thought I'd ask the experts here.

                                    Thanks in advance!

                                    EDIT 9/7/2016
                                    Watch out for Fakes! Read more here: https://forum.mysensors.org/topic/1607/safe-in-wall-ac-to-dc-transformers/355
                                    If in doubt you can get them directly from the vendor here: http://www.hlktech.net/product.php?CateId=10

                                    EDIT 12/28/2015
                                    After MUCH discussion on this here are the findings of this thread (as of now):

                                    Here is the diagram for how things should be wired:
                                    HLK-PM01-Wiring.jpg

                                    These are the parts I ordered. I haven't tested any of these parts yet as this project has been put on the back burner for now :(. I am in the USA so this is spec'd for 120 VAC. If you're using 240 you will need to change the size of the Varistor but everything else should be fine for 240.

                                    Also, see these posts for more discussion/ideas if interested:
                                    http://forum.mysensors.org/topic/1540/110v-230v-ac-to-mysensors-pcb-board
                                    http://forum.mysensors.org/topic/2488/in-wall-pcb

                                    Varistor for 120VAC - http://www.ebay.com/itm/321024816822?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                                    73°C Thermal Fuse - http://www.ebay.com/itm/221560426284?_trksid=p2057872.m2749.l2649&var=520415979885&ssPageName=STRK%3AMEBIDX%3AIT

                                    250V 300mA Slow Blow Fuse - http://www.ebay.com/itm/111433875797?_trksid=p2057872.m2749.l2649&var=410420838583&ssPageName=STRK%3AMEBIDX%3AIT

                                    HLK-PM01 - http://www.ebay.com/itm/351418782712?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                                    Pete

                                    MattNYM Offline
                                    MattNYM Offline
                                    MattNY
                                    wrote on last edited by
                                    #364

                                    @petewill

                                    Hi Pete,

                                    I realize this long and valuable thread is quite old at this point, but I have referenced it several times and wanted to make you aware (if you aren't already) of a new tiny AC/DC board mount converter. I was about to buy a few HLK-PM03's and add the various fuses and other safety components this group decided on, when I ran across a very similar product in the Mouser catalog. I mention this because it appears to be a newly released item AND it's made by MeanWell (part # IRM-02-3.3) and I remember several people saying they wish MeanWell made a USB power adapter for PCB boards. Well, now they do AND you can buy it via Mouser in the US, so getting a fake probably would be a non-issue. I am about to buy several and I will try and report back with how they work. Thank you for this post - it's been a lifesaver!

                                    MeanWell AC/DC 3.3v Module

                                    • Matt
                                    petewillP 1 Reply Last reply
                                    3
                                    • MattNYM MattNY

                                      @petewill

                                      Hi Pete,

                                      I realize this long and valuable thread is quite old at this point, but I have referenced it several times and wanted to make you aware (if you aren't already) of a new tiny AC/DC board mount converter. I was about to buy a few HLK-PM03's and add the various fuses and other safety components this group decided on, when I ran across a very similar product in the Mouser catalog. I mention this because it appears to be a newly released item AND it's made by MeanWell (part # IRM-02-3.3) and I remember several people saying they wish MeanWell made a USB power adapter for PCB boards. Well, now they do AND you can buy it via Mouser in the US, so getting a fake probably would be a non-issue. I am about to buy several and I will try and report back with how they work. Thank you for this post - it's been a lifesaver!

                                      MeanWell AC/DC 3.3v Module

                                      • Matt
                                      petewillP Offline
                                      petewillP Offline
                                      petewill
                                      Admin
                                      wrote on last edited by
                                      #365

                                      @MattNY Great, thanks for posting! Let us know how it goes and if you think it's good I'll add it to the first post in the thread.

                                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                      1 Reply Last reply
                                      0
                                      • Nca78N Offline
                                        Nca78N Offline
                                        Nca78
                                        Hardware Contributor
                                        wrote on last edited by
                                        #366

                                        At least it has the pins logically positionned, with A/C input pins as far as possible from each others.
                                        And SMD version can be very useful too...

                                        MattNYM 1 Reply Last reply
                                        0
                                        • Nca78N Nca78

                                          At least it has the pins logically positionned, with A/C input pins as far as possible from each others.
                                          And SMD version can be very useful too...

                                          MattNYM Offline
                                          MattNYM Offline
                                          MattNY
                                          wrote on last edited by
                                          #367

                                          @Nca78

                                          I saw that too - no idea why the HLK-PM modules have the A/C pins right next to one another! This module also appears to be silicone sealed for moisture/dust resistance.

                                          1 Reply Last reply
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