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  3. 💬 AC-DC double solid state relay module

💬 AC-DC double solid state relay module

Scheduled Pinned Locked Moved OpenHardware.io
hlk-pm01solid state relaylight switchlightacdc
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  • S Offline
    S Offline
    Samuel235
    Hardware Contributor
    wrote on last edited by
    #9

    Could I ask the reason for the slow blow fuse here, what is specifically drawing high current at startup? I ask because i'm attempting to make my own on board AC-DC solution and I'm very tempted to put a fast acting fuse on the other side (DC side) of the AC-DC converter. I'm not sure what would be drawing your initial current spike (if you have one). The only things i can see for you is the on board relays....

    MySensors 2.1.1
    Controller - OpenHAB (Virtual Machine)
    Gateway - Arduino Mega MQTT Gateway W5100

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    • sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by
      #10

      @Samuel235 Check http://forum.mysensors.org/topic/1607/safe-in-wall-ac-to-dc-transformers/295 - below post #295 is a great discussion about slow/fast blow.

      Controller: Proxmox VM - Home Assistant
      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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      • m26872M Offline
        m26872M Offline
        m26872
        Hardware Contributor
        wrote on last edited by
        #11

        I also wrote some here about fuse selection: http://forum.mysensors.org/topic/3428/my-look-at-a-cheap-12v-power-supply

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        • S Offline
          S Offline
          shabba
          wrote on last edited by shabba
          #12

          Does anyone know how to convert diptrace to kicad format? I want to try and edit to make a RFM69 version.

          An on that note - would swapping a 3.3v arduino in and connecting the HLK to raw and supply rest of circuit from the VCC pin work? That way I do not need to level shift for the RFM69 and I don't need the voltage converter either.

          Thanks!

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          • sundberg84S sundberg84

            @Samuel235 Check http://forum.mysensors.org/topic/1607/safe-in-wall-ac-to-dc-transformers/295 - below post #295 is a great discussion about slow/fast blow.

            S Offline
            S Offline
            Samuel235
            Hardware Contributor
            wrote on last edited by
            #13

            @sundberg84, @m26872 - Thanks for pointing me over there. I had read through those before but didn't take it all in back then as i wasn't doing my module back then. Thank you for reminding me!

            MySensors 2.1.1
            Controller - OpenHAB (Virtual Machine)
            Gateway - Arduino Mega MQTT Gateway W5100

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            • SoloamS Offline
              SoloamS Offline
              Soloam
              Hardware Contributor
              wrote on last edited by Soloam
              #14

              Hello @aproxx I was developing something similar but using a ATMEGA328 chip, that way I would make it smaller! Can I ask you way do you use 2 100nf Capacitors after the HLK? And what is the width of the copper lines in the 220v and signal?

              Thank you
              And great work

              S 1 Reply Last reply
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              • SoloamS Soloam

                Hello @aproxx I was developing something similar but using a ATMEGA328 chip, that way I would make it smaller! Can I ask you way do you use 2 100nf Capacitors after the HLK? And what is the width of the copper lines in the 220v and signal?

                Thank you
                And great work

                S Offline
                S Offline
                Samuel235
                Hardware Contributor
                wrote on last edited by
                #15

                @Soloam, the capacitors after the HLK are to filter out any noise from the HLK and the AC Input side of the circuitry. I personally shoot for a 100uF cap if its below 5A and anything over 5A i'de drop a 440uF in, along with a 0.1uF next to it. This isn't saying Aproxx is wrong or incorrect in any way, that is just my personal preference.

                As for the trace width, i can't help you on that one as i can't open any of his board files to get a reading on them. I'm sure he will provide some more detailed information for you.

                MySensors 2.1.1
                Controller - OpenHAB (Virtual Machine)
                Gateway - Arduino Mega MQTT Gateway W5100

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                • scalzS Offline
                  scalzS Offline
                  scalz
                  Hardware Contributor
                  wrote on last edited by scalz
                  #16

                  I let approx answer for his width trace :)

                  You can find online tools to calc this, plus there are different strategy like using a pcb with thicker copper (2oz but more expensive than of 1oz common). Like no soldermask so you add some solder or/and piece of copper wire to improve thickness etc..The thicker copper, the smaller the trace.

                  For the capacitor, it's for filtering output ripple, not input! there is no 5A on output.
                  Only 2cap can't filter everything.. but that will improve and work better than nothing ;) And increasing a lot the 100uf like 400uf won't change things, it could be less efficient. I won't do a lesson (I'm not expert too) but sometimes its preferable to use multiple different value capacitor depending on what you want to filter. And here again there are other filtering techniques which can be used. but that's if you have problem with those ripples on your circuit and it's easier to have a scope to check how this improve.

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                  • scalzS scalz

                    I let approx answer for his width trace :)

                    You can find online tools to calc this, plus there are different strategy like using a pcb with thicker copper (2oz but more expensive than of 1oz common). Like no soldermask so you add some solder or/and piece of copper wire to improve thickness etc..The thicker copper, the smaller the trace.

                    For the capacitor, it's for filtering output ripple, not input! there is no 5A on output.
                    Only 2cap can't filter everything.. but that will improve and work better than nothing ;) And increasing a lot the 100uf like 400uf won't change things, it could be less efficient. I won't do a lesson (I'm not expert too) but sometimes its preferable to use multiple different value capacitor depending on what you want to filter. And here again there are other filtering techniques which can be used. but that's if you have problem with those ripples on your circuit and it's easier to have a scope to check how this improve.

                    S Offline
                    S Offline
                    Samuel235
                    Hardware Contributor
                    wrote on last edited by
                    #17

                    And there is the more advanced version of my reply, thanks to @scalz.

                    MySensors 2.1.1
                    Controller - OpenHAB (Virtual Machine)
                    Gateway - Arduino Mega MQTT Gateway W5100

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                    • A Offline
                      A Offline
                      aproxx
                      Hero Member
                      wrote on last edited by aproxx
                      #18

                      @Soloam I'm actually not using 2 100nF capacitors, but 1 100nF and 100 uF capacitor. Exactly for the reason that scalz mentioned. :) I'm not saying these are the perfect values to use, but I came across similar values some time ago, and these give me a decent and stable voltage.

                      The width of my copper traces is 2mm for the entire high voltage circuit. I have used a trade width/thickness calculator, and it should be more than sufficient to power the HLK-PM01.
                      However, it is not sufficient for the traces between the relays and the connectors because it should be able to handle up to 2A (limiting factor of the solid state relays). That's why I have designed this board with open air traces between the relays and the connectors. That way it's possible to reinforce the traces with solder, after which it should be able to withstand 2 Amps.

                      And good luck with designing your version of the board! If there is a way to decrease the board size even further that would be great!

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                      • SoloamS Offline
                        SoloamS Offline
                        Soloam
                        Hardware Contributor
                        wrote on last edited by
                        #19

                        Hello all, I finished my version of this idea! Thank you to @aproxx for the help! I used a ATMEGA328, this wil make it a bit cheaper. https://www.openhardware.io/view/83

                        I need some help validating the layout, most important the 220v traces and the capacitors used in the layout!

                        Thank you all

                        dpressleD 1 Reply Last reply
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                        • okosO Offline
                          okosO Offline
                          okos
                          wrote on last edited by
                          #20

                          Hello,
                          My question is whether the code includes support DS18B20?

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                          • S Offline
                            S Offline
                            Samuel235
                            Hardware Contributor
                            wrote on last edited by
                            #21

                            @aproxx, Could i ask what trace width and what clearance you used for the AC portion of this device? Also, what current did you base these settings on, what current do you expect to be flowing through the AC traces?

                            MySensors 2.1.1
                            Controller - OpenHAB (Virtual Machine)
                            Gateway - Arduino Mega MQTT Gateway W5100

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                            • S Offline
                              S Offline
                              shabba
                              wrote on last edited by
                              #22

                              Just a thought : Why not use RAW instead of VCC so a 3.3V mini can be used as thus no logic conversion needed for RFM69? The SSR works find below 3v as it happens. Also means no need for the voltage changer. Could also look at getting the 3.3V HLMs also I guess.

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                              • okosO Offline
                                okosO Offline
                                okos
                                wrote on last edited by
                                #23

                                How many pieces got ordering paying $ 14 http://dirtypcbs.com/index.php ?

                                mr_constM 1 Reply Last reply
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                                • mr_constM Offline
                                  mr_constM Offline
                                  mr_const
                                  wrote on last edited by
                                  #24

                                  Hi @approx, there is 4k7 resistor placeholder under arduino, near 100nf capacitor, but you didn't mention it in a project description - is this resistor optional?

                                  S 1 Reply Last reply
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                                  • mr_constM mr_const

                                    Hi @approx, there is 4k7 resistor placeholder under arduino, near 100nf capacitor, but you didn't mention it in a project description - is this resistor optional?

                                    S Offline
                                    S Offline
                                    Samuel235
                                    Hardware Contributor
                                    wrote on last edited by
                                    #25

                                    @Konstantin-Kolesnichenko, I would highly recommend the pullup resistor.

                                    Please see https://wp.josh.com/2014/06/23/no-external-pull-up-needed-for-ds18b20-temp-sensor/ for more information regarding this resistor.

                                    MySensors 2.1.1
                                    Controller - OpenHAB (Virtual Machine)
                                    Gateway - Arduino Mega MQTT Gateway W5100

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                                    • okosO okos

                                      How many pieces got ordering paying $ 14 http://dirtypcbs.com/index.php ?

                                      mr_constM Offline
                                      mr_constM Offline
                                      mr_const
                                      wrote on last edited by
                                      #26

                                      @okos I got 11 pieces for one order.
                                      @Samuel235 thank you, soldered one :)

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                                      • the cosmic gateT Offline
                                        the cosmic gateT Offline
                                        the cosmic gate
                                        wrote on last edited by
                                        #27

                                        anybody who's got a complete kit for sale ? Want to test build one (single relay is enough)
                                        (or maybe nicer: a 3in1 solution : Motion detection , relais , DHT of other temp sensor)

                                        There's more than meets the eye

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                                        • mr_constM Offline
                                          mr_constM Offline
                                          mr_const
                                          wrote on last edited by
                                          #28

                                          Is somewhere there present source for this module with temperature module support?

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