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  3. 💬 Wall Socket Insertable Node

💬 Wall Socket Insertable Node

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rfm69atsha204amysensorsrelaypower supply
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  • D DavidZH

    @Koresh I'd like to repeat the question @MiKa asked on Januari 10th; can you share details on the transformer you used? Or a hint on where you got the inspiration for the power supply for the board?

    KoreshK Offline
    KoreshK Offline
    Koresh
    Contest Winner
    wrote on last edited by
    #57

    @DavidZH Sorry for such long delay with this question. I will try to explain it carefully now.
    I think it is not possible to buy ready transformer on ali or anywhere else. You can only derive it yourself according to your schematic and produce it at any factory according to your requirements.
    This board has flyback power supply so you can use any flyback transformer design guide, or use as similar as possible reference design. I used EBC10010 reference design to produce the required transformer.
    The main difficulty is the difference between theoretical transformers and produced transformers, so we should tune our schematic to produced transformer a little. Now I have a small batch of transformers almost all of which are soldered on the boards. When I place an order for the next batch of transformers (may be a larger one), I can who send it to anyone who is interested (of course with a tuned schematic if the next batch is different).

    D Z 2 Replies Last reply
    1
    • KoreshK Koresh

      @DavidZH Sorry for such long delay with this question. I will try to explain it carefully now.
      I think it is not possible to buy ready transformer on ali or anywhere else. You can only derive it yourself according to your schematic and produce it at any factory according to your requirements.
      This board has flyback power supply so you can use any flyback transformer design guide, or use as similar as possible reference design. I used EBC10010 reference design to produce the required transformer.
      The main difficulty is the difference between theoretical transformers and produced transformers, so we should tune our schematic to produced transformer a little. Now I have a small batch of transformers almost all of which are soldered on the boards. When I place an order for the next batch of transformers (may be a larger one), I can who send it to anyone who is interested (of course with a tuned schematic if the next batch is different).

      D Offline
      D Offline
      DavidZH
      wrote on last edited by
      #58

      @Koresh Thanks for the explanation.

      I've been searching for a power solution for my nodes. And that's quite the task.... For now I'm working with the HLK, but that's a tight squeeze. And when I want to make a dimmer, I could use a zero cross circuit. I've been looking into Vigortronix, who have a supply similar to the HLK, but with an extra pulse output for the zero-X. Too bad they are WIDE. They won't leave any proper room for a relay or connection terminal.
      I'll take a look at your link and see if I can make that work in my case, and may come back to you for some magnetics.

      1 Reply Last reply
      0
      • KoreshK Offline
        KoreshK Offline
        Koresh
        Contest Winner
        wrote on last edited by
        #59

        Unfortunately I can't open my ebay shop right now. While I'm trying to open it, you can buy this board here: https://www.ebid.net/eu/for-sale/arduino-ide-compatible-low-profile-220v-10a-relay-rfm69hw-433-mhz-radio-156694939.htm

        1 Reply Last reply
        0
        • jeremushkaJ Offline
          jeremushkaJ Offline
          jeremushka
          wrote on last edited by
          #60

          in case you want to use the wall plug manually when a device is connected (without mysensors), it will not work at all in case the relay has been switched ? How do you manage external usage ?

          Y 1 Reply Last reply
          0
          • jeremushkaJ jeremushka

            in case you want to use the wall plug manually when a device is connected (without mysensors), it will not work at all in case the relay has been switched ? How do you manage external usage ?

            Y Offline
            Y Offline
            yury
            wrote on last edited by
            #61

            @jeremushka

            Assume you need to use it with some kind of momentary or rocker switch in case you lose connection to the gateway. Use JST connector and enable A2 internall pullup. JST connector pins are A2 and ground.

            jeremushkaJ 1 Reply Last reply
            0
            • Y yury

              @jeremushka

              Assume you need to use it with some kind of momentary or rocker switch in case you lose connection to the gateway. Use JST connector and enable A2 internall pullup. JST connector pins are A2 and ground.

              jeremushkaJ Offline
              jeremushkaJ Offline
              jeremushka
              wrote on last edited by
              #62

              @yury i have built a system quite simular but still big mess in the connections. However, i am trying to have a detection when an equipment is plugged in into the wall plug to automatically activate the relay?
              You may ask why? Simple reason. At home my wife doesnt use the automation system. If she plug in a device (charger, coffee machine, etc, it should work automatically without to have to switch the node via the mysensors controller. Normal usage of the plug should in my case be working.

              kalinaK 1 Reply Last reply
              0
              • jeremushkaJ jeremushka

                @yury i have built a system quite simular but still big mess in the connections. However, i am trying to have a detection when an equipment is plugged in into the wall plug to automatically activate the relay?
                You may ask why? Simple reason. At home my wife doesnt use the automation system. If she plug in a device (charger, coffee machine, etc, it should work automatically without to have to switch the node via the mysensors controller. Normal usage of the plug should in my case be working.

                kalinaK Offline
                kalinaK Offline
                kalina
                Hardware Contributor
                wrote on last edited by kalina
                #63

                @jeremushka In my opinion you should have two modes - automatic (with mysensors) and manualy (without). In manualy case the wall plug must be always under the voltage and you don't need detect plug a device. But how are you going to switch mode - this is a question...

                KoreshK jeremushkaJ 2 Replies Last reply
                0
                • kalinaK kalina

                  @jeremushka In my opinion you should have two modes - automatic (with mysensors) and manualy (without). In manualy case the wall plug must be always under the voltage and you don't need detect plug a device. But how are you going to switch mode - this is a question...

                  KoreshK Offline
                  KoreshK Offline
                  Koresh
                  Contest Winner
                  wrote on last edited by
                  #64

                  @kalina said in 💬 Wall Socket Insertable Node:

                  But how are you going to switch mode - this is a question...

                  Long button pressure for example :)

                  1 Reply Last reply
                  0
                  • kalinaK kalina

                    @jeremushka In my opinion you should have two modes - automatic (with mysensors) and manualy (without). In manualy case the wall plug must be always under the voltage and you don't need detect plug a device. But how are you going to switch mode - this is a question...

                    jeremushkaJ Offline
                    jeremushkaJ Offline
                    jeremushka
                    wrote on last edited by
                    #65

                    @kalina agree with you. By pressing a button in that case better not to insert the system in the wall. To get outside plug. Something like the fibaro plug which is working with these two modes.

                    1 Reply Last reply
                    0
                    • Y Offline
                      Y Offline
                      yury
                      wrote on last edited by
                      #66

                      0_1511423252215_upload-58b63f65-387b-4f09-8ecc-8e502167df7c

                      0_1511423242157_upload-b3e8f1c1-6885-49a9-bc85-9a031bec40a6

                      make sense?

                      sketch is here
                      https://github.com/EasySensors/WallSocketInsertableNode/blob/master/WallSocketInsertableNode.ino

                      but no LED support there, but easy to add.
                      Yes, it will work if no gateway around.

                      jeremushkaJ 1 Reply Last reply
                      1
                      • Y yury

                        0_1511423252215_upload-58b63f65-387b-4f09-8ecc-8e502167df7c

                        0_1511423242157_upload-b3e8f1c1-6885-49a9-bc85-9a031bec40a6

                        make sense?

                        sketch is here
                        https://github.com/EasySensors/WallSocketInsertableNode/blob/master/WallSocketInsertableNode.ino

                        but no LED support there, but easy to add.
                        Yes, it will work if no gateway around.

                        jeremushkaJ Offline
                        jeremushkaJ Offline
                        jeremushka
                        wrote on last edited by
                        #67

                        @yury Yes, this is perfect :) Great job !!!

                        Have you ever had feature as power meter?

                        Y 1 Reply Last reply
                        0
                        • jeremushkaJ jeremushka

                          @yury Yes, this is perfect :) Great job !!!

                          Have you ever had feature as power meter?

                          Y Offline
                          Y Offline
                          yury
                          wrote on last edited by
                          #68

                          @jeremushka said in 💬 Wall Socket Insertable Node:

                          Have you ever had feature as power meter?

                          there is ACS712ELCTR-20A AC current sensing chip on the board. but Atmega ADC not very accurate at low currents reported from ACS712 - 20A. 15W loads or less can be difficult to recognize.

                          BTW another idea for LED indication . There is installed pixel LED on-board. check pictures. it is bright enough

                          0_1511469223333_upload-577ef824-0975-464f-bf71-01508746a49f

                          0_1511468966659_upload-959c7ab7-b86d-47bc-b50f-84bb42d7f16b

                          0_1511469249412_upload-ac69c082-8e14-4fb8-9e2f-0f45acc58f7a

                          0_1511469335265_upload-34073147-3f54-409c-a7cc-1999a990b7f8

                          kalinaK 1 Reply Last reply
                          0
                          • Y yury

                            @jeremushka said in 💬 Wall Socket Insertable Node:

                            Have you ever had feature as power meter?

                            there is ACS712ELCTR-20A AC current sensing chip on the board. but Atmega ADC not very accurate at low currents reported from ACS712 - 20A. 15W loads or less can be difficult to recognize.

                            BTW another idea for LED indication . There is installed pixel LED on-board. check pictures. it is bright enough

                            0_1511469223333_upload-577ef824-0975-464f-bf71-01508746a49f

                            0_1511468966659_upload-959c7ab7-b86d-47bc-b50f-84bb42d7f16b

                            0_1511469249412_upload-ac69c082-8e14-4fb8-9e2f-0f45acc58f7a

                            0_1511469335265_upload-34073147-3f54-409c-a7cc-1999a990b7f8

                            kalinaK Offline
                            kalinaK Offline
                            kalina
                            Hardware Contributor
                            wrote on last edited by kalina
                            #69

                            @yury What do you think about capacitive button "On/Off" to the right corner from led? Look at the pic below...
                            0_1511511651983_upload-94807368-e9e7-4f89-97ea-1d5f8ac468ff

                            Y 1 Reply Last reply
                            0
                            • jeremushkaJ Offline
                              jeremushkaJ Offline
                              jeremushka
                              wrote on last edited by
                              #70

                              @yury said in 💬 Wall Socket Insertable Node:

                              ACS712ELCTR-20A AC current

                              That will be great! for the current sensor, i am trying to check accurancy with another component HLW8012, it is used by Xiaomi as well. I don't know if it is good or not yet.

                              KoreshK 1 Reply Last reply
                              0
                              • jeremushkaJ jeremushka

                                @yury said in 💬 Wall Socket Insertable Node:

                                ACS712ELCTR-20A AC current

                                That will be great! for the current sensor, i am trying to check accurancy with another component HLW8012, it is used by Xiaomi as well. I don't know if it is good or not yet.

                                KoreshK Offline
                                KoreshK Offline
                                Koresh
                                Contest Winner
                                wrote on last edited by Koresh
                                #71

                                @jeremushka said in 💬 Wall Socket Insertable Node:

                                HLW8012

                                Very interesting solution. Except for one thing... According to HLW8012 appnote we need additional 5V power supply if we want to implement safety isolation between low voltage arduino circuit and high voltage circuit.

                                jeremushkaJ 1 Reply Last reply
                                0
                                • KoreshK Koresh

                                  @jeremushka said in 💬 Wall Socket Insertable Node:

                                  HLW8012

                                  Very interesting solution. Except for one thing... According to HLW8012 appnote we need additional 5V power supply if we want to implement safety isolation between low voltage arduino circuit and high voltage circuit.

                                  jeremushkaJ Offline
                                  jeremushkaJ Offline
                                  jeremushka
                                  wrote on last edited by
                                  #72

                                  @Koresh could we reuse the 5V DC at the output of the transformer ? We have the isolation at this point. and the current will be enough for the the circuit.

                                  KoreshK 1 Reply Last reply
                                  0
                                  • jeremushkaJ jeremushka

                                    @Koresh could we reuse the 5V DC at the output of the transformer ? We have the isolation at this point. and the current will be enough for the the circuit.

                                    KoreshK Offline
                                    KoreshK Offline
                                    Koresh
                                    Contest Winner
                                    wrote on last edited by Koresh
                                    #73

                                    @jeremushka Sorry but I don't understand... In current version of board ACS712 uses 5v DC from the transformer, but ACS output and power circuit are isolated from measure circuit. HLW8012 outputs and power are not isolated from measure circuit, so we should use circuit like this:
                                    0_1511530343146_2017-11-24_16-28-39.png
                                    And of cource we need additional power supply.

                                    1 Reply Last reply
                                    0
                                    • kalinaK kalina

                                      @yury What do you think about capacitive button "On/Off" to the right corner from led? Look at the pic below...
                                      0_1511511651983_upload-94807368-e9e7-4f89-97ea-1d5f8ac468ff

                                      Y Offline
                                      Y Offline
                                      yury
                                      wrote on last edited by
                                      #74

                                      @kalina said in 💬 Wall Socket Insertable Node:

                                      @yury What do you think about capacitive button "On/Off" to the right corner from led? Look at the pic below...
                                      0_1511511651983_upload-94807368-e9e7-4f89-97ea-1d5f8ac468ff

                                      Looks cool! Do you have experience with capacities switches? I did not play much with them. afraid to use close to AC interference though...

                                      kalinaK Nca78N 2 Replies Last reply
                                      0
                                      • Y yury

                                        @kalina said in 💬 Wall Socket Insertable Node:

                                        @yury What do you think about capacitive button "On/Off" to the right corner from led? Look at the pic below...
                                        0_1511511651983_upload-94807368-e9e7-4f89-97ea-1d5f8ac468ff

                                        Looks cool! Do you have experience with capacities switches? I did not play much with them. afraid to use close to AC interference though...

                                        kalinaK Offline
                                        kalinaK Offline
                                        kalina
                                        Hardware Contributor
                                        wrote on last edited by kalina
                                        #75

                                        @yury I have a little experience with AD7148 and 7150 chips in one of my projects . You are right, there wasn't a high voltage traces.
                                        0_1512220170723_Prog.jpg

                                        1 Reply Last reply
                                        0
                                        • KoreshK Koresh

                                          @DavidZH Sorry for such long delay with this question. I will try to explain it carefully now.
                                          I think it is not possible to buy ready transformer on ali or anywhere else. You can only derive it yourself according to your schematic and produce it at any factory according to your requirements.
                                          This board has flyback power supply so you can use any flyback transformer design guide, or use as similar as possible reference design. I used EBC10010 reference design to produce the required transformer.
                                          The main difficulty is the difference between theoretical transformers and produced transformers, so we should tune our schematic to produced transformer a little. Now I have a small batch of transformers almost all of which are soldered on the boards. When I place an order for the next batch of transformers (may be a larger one), I can who send it to anyone who is interested (of course with a tuned schematic if the next batch is different).

                                          Z Offline
                                          Z Offline
                                          zurajm
                                          wrote on last edited by
                                          #76

                                          @koresh Hi, I'm interested in the transformers. Do you have some to spare? I like your design very much because is so low profile. I will try to assemble some on my own to test the design but I have no idea where to find/order adequate transformer for it (you mentioned that you order them custom made). Thank you very much for the answer.

                                          1 Reply Last reply
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