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  3. 💬 Building a wired RS485 sensor network

💬 Building a wired RS485 sensor network

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  • nofoxN nofox

    Hello again. After a week of thinking and hard work i finally got RS485 network working very close to what I want. I've done everything like it was mentioned here before. Fully bus-like network, termination only on both ends of line and pull-up and pull-down on the gateway. I also change MySensors library to newest 2.1 beta branch. All nodes working very good for last month but some times one node hanging and I can't control it via OpenHab or built in switch. I don't know what cause this behavior. I turn on watchdog timers in every nodes and theoretically when node hangs, watchdog should reboot arduino after 8 seconds. Practically it won't reboot my node.. It seems like the node don't really hangs but the communication stops.. Is it possible that one node can loose connection while other nodes on the same bus/wires working like a charm ?

    rejoe2R Offline
    rejoe2R Offline
    rejoe2
    wrote on last edited by
    #115

    @nofox The problem you describe sounds pretty similar to my observations in this post.
    There are also some suggestions how to solve this kind of trouble you may apply.

    Controller: FHEM; MySensors: 2.3.1, RS485,nRF24,RFM69, serial Gateways

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    • nofoxN Offline
      nofoxN Offline
      nofox
      wrote on last edited by
      #116

      Hi! It’s me again. I want to precise one thing. Are there anyone here who have succesful working RS485 network without any issues? We are talking here about issues but maybe someone have fully working sensors network?

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      • P Offline
        P Offline
        pjr
        wrote on last edited by
        #117

        If some node hangs what happens if you recycle the power of rs485 transceiver only?
        I'm just thinking could it be the protection of max485 that kicks in if there is two nodes sending exactly the same time.

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        • nofoxN Offline
          nofoxN Offline
          nofox
          wrote on last edited by
          #118

          Hi! My problem still exist. I switched to newest MySensors Library and to HWSERIAL and some nodes acts the same as before... Now i'm thinking that maybe its related to DE_PIN 2 ?? Someone tried to switch to other pin for Enable function for RS485 ?? Now after almost a year I'm thinking about changing my transmission from wired RS485 to wireless nRF.. I choose RS485 because of its stability (thats what I taught over a year ago ). Now I think that RS485 its a piece of garbage..

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          • nofoxN Offline
            nofoxN Offline
            nofox
            wrote on last edited by
            #119

            Hi! I think I came up with the solution for all our problems but I don't know if it is worth and possible at all. The thing is that RS485 isn't a multimaster bus, thats what we all know. So the best option is to turn the gateway in to master and all other nodes to slaves. I'm thinking if there are any possibilities to make the gateway to ask nodes in the order one by one for its states (child states). The nodes can only talk to the gateway when the gateway ask for their states. This process should take place in endless loop in the highest possible speed (depending on the count of nodes in the network). I think that in this option the baud rate matters, cause higher baud rates makes the time of a single loop shorter minimizing the delay that may occur in the networks with many nodes. Maybe I'm reinventing the wheel now and this type of transmission needs to rewrite all MySensors protocols..

            wallyllamaW 1 Reply Last reply
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            • nofoxN nofox

              Hi! I think I came up with the solution for all our problems but I don't know if it is worth and possible at all. The thing is that RS485 isn't a multimaster bus, thats what we all know. So the best option is to turn the gateway in to master and all other nodes to slaves. I'm thinking if there are any possibilities to make the gateway to ask nodes in the order one by one for its states (child states). The nodes can only talk to the gateway when the gateway ask for their states. This process should take place in endless loop in the highest possible speed (depending on the count of nodes in the network). I think that in this option the baud rate matters, cause higher baud rates makes the time of a single loop shorter minimizing the delay that may occur in the networks with many nodes. Maybe I'm reinventing the wheel now and this type of transmission needs to rewrite all MySensors protocols..

              wallyllamaW Offline
              wallyllamaW Offline
              wallyllama
              wrote on last edited by
              #120

              @nofox absolutely that is one of the problems. Polling as you describe could be a fix, another is having each node listen before transmitting, there is a (not mysensors) library that does that, CAN bus( a mutli master 485 comaptible bus) is another option. I think that running a common ground to all the rs485 adapters is also wise. This is all in theory as I havent wired up my home yet....

              P 1 Reply Last reply
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              • wallyllamaW wallyllama

                @nofox absolutely that is one of the problems. Polling as you describe could be a fix, another is having each node listen before transmitting, there is a (not mysensors) library that does that, CAN bus( a mutli master 485 comaptible bus) is another option. I think that running a common ground to all the rs485 adapters is also wise. This is all in theory as I havent wired up my home yet....

                P Offline
                P Offline
                pjr
                wrote on last edited by
                #121

                @wallyllama

                another is having each node listen before transmitting

                How would you describe this functionality in MySensors rs485 code?
                https://github.com/mysensors/MySensors/blob/f5ed26c778c18107d1516bd86704f8c8f99ff571/hal/transport/RS485/MyTransportRS485.cpp#L246
                If I'm reading the code correctly it is exactly reading the bus and making sure no other node is sending before sending anything.
                The place where collision can happen is those 5 microseconds what the node is waiting to get driver tx enabled pin up.

                So the collision avoidance is already there. So what MyS R485 transport is missing is collision detection and recovery from collision.

                CAN bus( a mutli master 485 comaptible bus) is another option.

                Its disadvantage is small payload size.

                @nofox Its quite like how the Modbus works. By polling.
                I think there is some better ways to do that. Check these out from google:

                • RS-485 Token ring
                • uLAN
                • RS-485 RRP (Round Robin Protocol)
                • CSMA/CA
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                • wallyllamaW Offline
                  wallyllamaW Offline
                  wallyllama
                  wrote on last edited by
                  #122

                  I think you have found most everything that I have. Something akin to csmacd is what I was thinking. Listen, transmit, back off for random time if a collision still happens. Of course full duplex rs485 is another option, hard to find off the shelf modules.

                  I think this is the library I had found before.
                  https://github.com/MichaelJonker/HardwareSerialRS485/wiki

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                  • wallyllamaW Offline
                    wallyllamaW Offline
                    wallyllama
                    wrote on last edited by
                    #123

                    https://github.com/dukelec/cdbus_doc
                    This one has some is interesting, not sure if it does multi master or not. There are a few projects that seem to do multimaster/collision avoidance, the trick it to find one with low enough overhead and automatically retransmits if there is a failure, and for this project isolates this enough that my sensors doesnt need restructuring.

                    Good wiring is crucial so you can use higher speeds. The common ground wire in addition to the differential signals seems almost required.

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                    • K Offline
                      K Offline
                      kimot
                      wrote on last edited by
                      #124

                      https://github.com/gioblu/PJON/wiki

                      Some works for MySensors done:
                      https://forum.mysensors.org/topic/3977/transport-based-on-single-wire-pjon-protocol

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                      • K Offline
                        K Offline
                        kimot
                        wrote on last edited by
                        #125

                        But PJON uses completely sw bit by bit sending or HW sending with bad bus arbitration.

                        My idea - combination CAN bus like arbitration and UART message sending.
                        With ACK possibility.

                        Time T1 ( two bytes send time for example )

                        Node sends message and waits T1 time for ACK.
                        Receiving node must send ACK within T1 interval.

                        Node, witch needs send message listens bus.
                        BUT not by HW UART or SoftwareSerial - use directo IO operation.
                        If recognize bus free time greater then T1, it start sending its own ID.
                        BUT again not by HW UART or SoftwareSerial - but bit by bit by direct IO pin operation.
                        And listen if bit I am sending is bit I am receiving.
                        If not - it means, that other node with higher priority ( lower ID ) is sending - then immediately stop sending other bit and wait for next bus free T1 interval.
                        If yes - bus is free for me end send my message normally by UART ( HW or SW, maybe with 9 bit addressing support - time less than T1 between characters allowed).
                        Wait max T1 time for ACK.

                        CAN bus driver usage TJA 1050 or MCP2551 - no DE RE pins.

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                        • A Offline
                          A Offline
                          Andreas Sieber
                          wrote on last edited by
                          #126

                          I have the problem that I always get this error: !TSM:FPAR:NO REPLY

                          Once it worked briefly yesterday.

                          What have I tried everything?
                          All hardware exchanged - without success.

                          Now I have just written two small scripts that send RS485 back and forth. without problems. So wiring has to fit. I spent then in the serial montior the data which the node sends me, there comes some. Then I once tried to display the data that sends the GW, because nothing comes.

                          Does anyone have an idea why my GW does not answer?

                          mfalkviddM 1 Reply Last reply
                          0
                          • A Andreas Sieber

                            I have the problem that I always get this error: !TSM:FPAR:NO REPLY

                            Once it worked briefly yesterday.

                            What have I tried everything?
                            All hardware exchanged - without success.

                            Now I have just written two small scripts that send RS485 back and forth. without problems. So wiring has to fit. I spent then in the serial montior the data which the node sends me, there comes some. Then I once tried to display the data that sends the GW, because nothing comes.

                            Does anyone have an idea why my GW does not answer?

                            mfalkviddM Offline
                            mfalkviddM Offline
                            mfalkvidd
                            Mod
                            wrote on last edited by
                            #127

                            @andreas-sieber could you post the debug output from the node and the gateway?

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                            • A Offline
                              A Offline
                              Andreas Sieber
                              wrote on last edited by
                              #128

                              | / |_ / | ___ _ __ ___ ___ _ __ ___
                              | |/| | | | _
                              \ / _ \ _ \/ __|/ _ \|
                              _/ __|
                              | | | | |
                              | || | / | | _ \ _ | | _
                              |
                              | |
                              |_
                              , |/ ___|| ||/_/|| |/
                              |
                              __/ 2.3.0-alpha

                              17 MCO:BGN:INIT NODE,CP=RSNNA---,VER=2.3.0-alpha
                              26 TSM:INIT
                              27 TSF:WUR:MS=0
                              29 TSM:INIT:TSP OK
                              30 TSM:FPAR
                              49 TSF:MSG:SEND,255-255-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                              2056 !TSM:FPAR:NO REPLY
                              2058 TSM:FPAR
                              2075 TSF:MSG:SEND,255-255-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                              4083 !TSM:FPAR:NO REPLY
                              4085 TSM:FPAR
                              4103 TSF:MSG:SEND,255-255-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                              6111 !TSM:FPAR:NO REPLY
                              6113 TSM:FPAR
                              6130 TSF:MSG:SEND,255-255-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:

                              0;255;3;0;9;0 MCO:BG
                              0;255;3;0;9;29 MCO:BGN:INIT OK,TSP=1
                              0;255;3;0;9;0 MCO:BGN:INIT GW,CP=RSNGA---,VER=2.3.0-alpha
                              0;255;3;0;9;5 TSM:INIT
                              0;255;3;0;9;7 TSF:WUR:MS=0
                              0;255;3;0;9;9 TSM:INIT:TSP OK
                              0;255;3;0;9;12 TSM:INIT:GW MODE
                              0;255;3;0;9;15 TSM:READY:ID=0,PAR=0,DIS=0
                              0;255;3;0;9;18 MCO:REG:NOT NEEDED
                              0;255;3;0;14;Gateway startup complete.
                              0;255;0;0;18;2.3.0-alpha
                              0;255;3;0;9;22 MCO:BGN:STP
                              0;255;3;0;9;29 MCO:BGN:INIT OK,TSP=1

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                              • gohanG Offline
                                gohanG Offline
                                gohan
                                Mod
                                wrote on last edited by
                                #129

                                why don't you use the stable 2.2? Anyway the node is missing the my_node_id define and second it seems the gateway isn't receiving anything, so I guess there is something very wrong in communication

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                                0
                                • A Offline
                                  A Offline
                                  Andreas Sieber
                                  wrote on last edited by
                                  #130

                                  in the 2.2 the same problem, i have now updagradet to alpha.

                                  When you have a solution on 2.2 i will downgrade. no problem!

                                  Guys you are good! I had set the mynodeid. But befor i include the my sensors.. that's the mistake..

                                  hour of hour to search... thx!

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                                  1
                                  • O Offline
                                    O Offline
                                    Omemanti
                                    wrote on last edited by
                                    #131

                                    Is it possible, or will it be possible to build a combination between wired and wireless nodes?

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                                    0
                                    • gohanG Offline
                                      gohanG Offline
                                      gohan
                                      Mod
                                      wrote on last edited by
                                      #132

                                      one network, one gateway

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                                      • P Offline
                                        P Offline
                                        Pavel Polititsky
                                        wrote on last edited by
                                        #133

                                        I just trying to work with examples but my node always transmitting some piece of shit from hardware serial:

                                         
                                         __  __       ____
                                        |  \/  |_   _/ ___|  ___ _ __  ___  ___  _ __ ___
                                        | |\/| | | | \___ \ / _ \ `_ \/ __|/ _ \| `__/ __|
                                        | |  | | |_| |___| |  __/ | | \__ \  _  | |  \__ \
                                        |_|  |_|\__, |____/ \___|_| |_|___/\___/|_|  |___/
                                                |___/                      2.3.0
                                        
                                        16 MCO:BGN:INIT NODE,CP=RSNNA---,VER=2.3.0
                                        25 TSM:INIT
                                        26 TSF:WUR:MS=0
                                        28 TSM:INIT:TSP OK
                                        29 TSF:SID:OK,ID=5
                                        31 TSM:FPAR
                                        ⸮X⸮⸮w34 TSF:MSG:SEND,5-5-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                                        2041 !TSM:FPAR:NO REPLY
                                        2043 TSM:FPAR
                                        ⸮X⸮⸮w2045 TSF:MSG:SEND,5-5-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                                        4054 !TSM:FPAR:NO REPLY
                                        4056 TSM:FPAR
                                        ⸮X⸮⸮w4058 TSF:MSG:SEND,5-5-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                                        6066 !TSM:FPAR:NO REPLY
                                        6068 TSM:FPAR
                                        ⸮X⸮⸮w6070 TSF:MSG:SEND,5-5-255-255,s=255,c=3,t=7,pt=0,l=0,sg=0,ft=0,st=OK:
                                        8078 !TSM:FPAR:FAIL
                                        8079 TSM:FAIL:CNT=1
                                        8081 TSM:FAIL:DIS
                                        8083 TSF:TDI:TSL
                                        

                                        From software serial too

                                        ⸮X⸮⸮w
                                        ⸮X⸮⸮w
                                        ⸮X⸮⸮w
                                        ⸮X⸮⸮w
                                        

                                        Consequently the gateway can't find any device.
                                        I have tried also with RS485 with different baudrate. Finally I just connect my USB TTL directly to ouput pins, but always same result.
                                        How to fix it?

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                                        • rejoe2R Offline
                                          rejoe2R Offline
                                          rejoe2
                                          wrote on last edited by
                                          #134

                                          @Pavel-Polititsky
                                          To me this looks like you mixed between-node communication (RS485) with debug output (and maybe also serial output of the gw).
                                          The corresponding serial interface for RS485 should be dedicated to RS485 exclusively.

                                          Controller: FHEM; MySensors: 2.3.1, RS485,nRF24,RFM69, serial Gateways

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