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  3. Powering mote 24/7 using only a supercap and solar

Powering mote 24/7 using only a supercap and solar

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  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #152

    Not sure the answer to that. However, one thing's worth noting: these supercaps behave more like button cells than capacitors. By that I mean: they can have voltage droops and can even have voltage "recovery" after using them a bit. I really didn't expect that going into this, but it's a very significant effect.

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    • gohanG Offline
      gohanG Offline
      gohan
      Mod
      wrote on last edited by
      #153

      What do you mean that they behave more like cells?

      NeverDieN 1 Reply Last reply
      0
      • gohanG gohan

        What do you mean that they behave more like cells?

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #154

        @gohan said in Powering mote 24/7 using only a supercap and solar:

        What do you mean that they behave more like cells?

        By that I mean: they can have voltage droops and can even have voltage "recovery" after using them a bit.

        An "ideal" capacitor doesn't behave like that.

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        • gohanG Offline
          gohanG Offline
          gohan
          Mod
          wrote on last edited by
          #155

          Sorry but I don't understand, I'm not that much into this electronic deep knowledge. By voltage drops are you referring to the small energy drain that the capacitor has?

          NeverDieN 1 Reply Last reply
          0
          • gohanG gohan

            Sorry but I don't understand, I'm not that much into this electronic deep knowledge. By voltage drops are you referring to the small energy drain that the capacitor has?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #156

            @gohan
            We're getting off topic. I suggest you read some of the links already provided above.

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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #157

              Good news! Last night I did some accelerated load testing on the supercap. First I charged it to 3.6v and then I hooked up an RFM69HW mote which woke up once a second to do 3 things: 1. check the voltage level, 2. turn on an LED for 1ms to simulate a sensor load, and 3. transmit a packet containing the voltage data using the RFM69HW.. Bottom line: 14,111 packets transmitted before running out of juice.

              Not bad for a first attempt. :)

              A 1 Reply Last reply
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              • NeverDieN NeverDie

                Good news! Last night I did some accelerated load testing on the supercap. First I charged it to 3.6v and then I hooked up an RFM69HW mote which woke up once a second to do 3 things: 1. check the voltage level, 2. turn on an LED for 1ms to simulate a sensor load, and 3. transmit a packet containing the voltage data using the RFM69HW.. Bottom line: 14,111 packets transmitted before running out of juice.

                Not bad for a first attempt. :)

                A Offline
                A Offline
                agdemars
                wrote on last edited by
                #158

                @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                NeverDieN 1 Reply Last reply
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                • A agdemars

                  @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by
                  #159

                  @agdemars said in Powering mote 24/7 using only a supercap and solar:

                  @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                  No, and for a host of reasons. The main reason is this: for most applications, it's overkill. Because this thread had become such a monolog, I continued to evolve the design offline, and along the way I've found that you can get perfectly good results with just an inexpensive mini solar panel, a capacitor, and a simple blocking diode. For the audience on this forum, that's all you really need.

                  A 1 Reply Last reply
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                  • gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #160

                    You are kind of pioneering in the use of supercap and sensor nodes. I'd like to be part of the discussion, but unfortunately I'm not that good at electronics so I can't contribute much. Probably you are right at using a standard cap you can get comparable results, but I believe you get smaller size with our project

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                    • NeverDieN NeverDie

                      @agdemars said in Powering mote 24/7 using only a supercap and solar:

                      @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

                      No, and for a host of reasons. The main reason is this: for most applications, it's overkill. Because this thread had become such a monolog, I continued to evolve the design offline, and along the way I've found that you can get perfectly good results with just an inexpensive mini solar panel, a capacitor, and a simple blocking diode. For the audience on this forum, that's all you really need.

                      A Offline
                      A Offline
                      agdemars
                      wrote on last edited by
                      #161

                      @NeverDie Indeed, keeping it simple is usually the best approach. I am nonetheless interested in learning about the circuit you developed if you're willing to share your observations.

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                      • mfalkviddM Offline
                        mfalkviddM Offline
                        mfalkvidd
                        Mod
                        wrote on last edited by
                        #162

                        Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

                        NeverDieN 1 Reply Last reply
                        0
                        • gohanG Offline
                          gohanG Offline
                          gohan
                          Mod
                          wrote on last edited by
                          #163

                          If I understood right NeverDie said that the supercap can be charged directly from the solar panel with just a blocking diode, then add a boost-buck dc-dc converter to have constant 3.3v

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                          • mfalkviddM mfalkvidd

                            Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #164

                            @mfalkvidd said in Powering mote 24/7 using only a supercap and solar:

                            Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

                            Like you, I've also wondered what kind of MPPT might be built by leveraging an mcu and just simple components. There is a guy on youtube ( https://youtu.be/JXSRXUiUA6M ) who built his own arduino MPPT charge controller from scratch, though for a much bigger solar panel. For me, the real quesation is: why aren't there more chips that offer a proper MPPT? It seems like a rather bizarre gap in the market.

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                            • gohanG Offline
                              gohanG Offline
                              gohan
                              Mod
                              wrote on last edited by
                              #165

                              Is that mppt really needed even if you are charging a capacitor?

                              NeverDieN 1 Reply Last reply
                              0
                              • gohanG gohan

                                Is that mppt really needed even if you are charging a capacitor?

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #166

                                @gohan
                                Let's put it this way: there's probably nothing I could achieve with MPPT that I couldn't achieve with a sufficiently bigger solar panel. So, if space isn't a concern, the economics tend to favor buying bigger mini solar panels, because mini solar panels are fairly cheap from China (cheaper than buying the BQ25504 chip). On the other hand, for large 100watt or above solar panels, it's more economic to add MPPT, because an MPPT charge controller is cheap compared to, say, doubling an already expensive solar panel.

                                That said, there may be other features of the chip that you may want anyway, like charge termination or a "battery_OK" pin to power-on your atmega328p when the voltage gets to an acceptible level. So, you could create those by other means, or you could buy a package with those features and which also happens to have MPPT at some incremental cost.

                                So, it's six of one, half a dozen of the other.

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                                • NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #167

                                  What I finally arrived at was this:
                                  https://www.openhardware.io/view/396/Simple-Solar-Supercap-Charger
                                  which is both less expensive and easier to assemble.

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                                  • gohanG Offline
                                    gohanG Offline
                                    gohan
                                    Mod
                                    wrote on last edited by
                                    #168

                                    here is another circuit I found http://www.discovercircuits.com/DJ-Circuits/supcapvoltlim.htm

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                                    • NeverDieN NeverDie

                                      Anyone already doing it?

                                      Seems like all that's needed is a supercap with low enough leakage current such that harvested solar energy exceeds leakage current per 24 hour cycle.

                                      Yesterday I ordered a few boost converters to play around with: an AAT1217, an LTC3105, an MP3418, and an L6920DTR. Out of those four different boost converters, hopefully at least one will prove adequate. Maybe all of them will. Either way, I'm sure to learn something about what's ultimately needed.

                                      I checked the unloaded voltage on an el cheapo solar cell (scavanged from a $1 garden light), and it came out around 1v under indoor ambient light conditions, near a window on a darkly overcast, rainy day with no indoor lights on. That's higher than what I was expecting. Of course, how much of that is ephemeral and how much of it is solid under load remains to be seen, and I guess that's part of what I'll be learning.

                                      alt text
                                      alt text
                                      alt text
                                      For illustration purposes, I put a little TH mote inside it.

                                      E Offline
                                      E Offline
                                      Ed1500
                                      wrote on last edited by
                                      #169

                                      @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                      The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                                      NeverDieN 3 Replies Last reply
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                                      • E Ed1500

                                        @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                        The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                                        NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #170

                                        The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season.

                                        Yeah, corrosion is a huge problem with the chinese ones because it seems many of their components are incredibly prone to rusting (even including their wire!). Go figure on that one. Potting epoxy will cost you much more than the garden light. I think polyurethane spray foam may be the cheapest way to weatherproof them, and it's readily available.

                                        E 1 Reply Last reply
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                                        • E Ed1500

                                          @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                          The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #171

                                          @Ed1500 said in Powering mote 24/7 using only a supercap and solar:

                                          @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                          Yes, for outdoors it's bright enough you don't really need a boost converter. So, your solution may be the least expensive DIY for outdoors. Interestingly, the chinese garden lights do use a boost converter. They use a special purpose IC specifically made for garden lights.

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