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  3. Powering mote 24/7 using only a supercap and solar

Powering mote 24/7 using only a supercap and solar

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  • scalzS Offline
    scalzS Offline
    scalz
    Hardware Contributor
    wrote on last edited by scalz
    #24

    i think simple pads should work. But sure it's better to follow recommanded footprint, that can avoid some short during soldering, and is also especially important when using stencils. This kind of shape can help for escaping solder during the process.

    That said, I'm using Eagle...and already did mine :)
    0_1479833474563_bq25504 footprint.png
    0_1479842780247_bq25504_eval.png
    without led of course!

    I think in parameters you will also need to know how long take your capa to charge (if you want to press twice), what capa voltage range needed regarding bq25504 setup res etc.. I still think indoor it would need a little additional bat, because if it's a mote, lot of chance you could press once, and then wait for x sec/min before pushing again. especially if signing enabled. but perhaps you don't need signing with your mote..

    I hope this helps :)

    Edit: i updated the pic with the bottom. but if you want i can share gerbers if you want, as you're using diptrace

    NeverDieN 1 Reply Last reply
    0
    • scalzS scalz

      i think simple pads should work. But sure it's better to follow recommanded footprint, that can avoid some short during soldering, and is also especially important when using stencils. This kind of shape can help for escaping solder during the process.

      That said, I'm using Eagle...and already did mine :)
      0_1479833474563_bq25504 footprint.png
      0_1479842780247_bq25504_eval.png
      without led of course!

      I think in parameters you will also need to know how long take your capa to charge (if you want to press twice), what capa voltage range needed regarding bq25504 setup res etc.. I still think indoor it would need a little additional bat, because if it's a mote, lot of chance you could press once, and then wait for x sec/min before pushing again. especially if signing enabled. but perhaps you don't need signing with your mote..

      I hope this helps :)

      Edit: i updated the pic with the bottom. but if you want i can share gerbers if you want, as you're using diptrace

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #25

      @scalz
      Are you connecting your BQ25504 thermal pad to anything on the other side of the board using the via holes? I tentatively connected mine to the large copper ground pour on the other side of the board, on the theory that doing so would help dissipate heat.

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      • scalzS Offline
        scalzS Offline
        scalz
        Hardware Contributor
        wrote on last edited by
        #26

        @NeverDie nope. just copper on bottom. ground return through your powerpad, in this case, can give less perf.

        NeverDieN 2 Replies Last reply
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        • scalzS scalz

          @NeverDie nope. just copper on bottom. ground return through your powerpad, in this case, can give less perf.

          NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by NeverDie
          #27

          Yesterday it was sunny outside, and the indoor ambient light was plenty for driving the BQ25504. Today, in stark contrast, it's very overcast outdoors, and the BQ25504 is really struggling. Input voltage from the PV cell with the BQ25504 as the load is hovering around 0.5v or 0.6v. Just a preliminary observation, but I'm not sure the BQ25504 will be useful at input voltages less than about 0.7v. Or maybe the Tiindie board cut some corners or something. I'll have a better idea after I make my own board and compare its performance against the Tindie board.

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          • scalzS scalz

            @NeverDie nope. just copper on bottom. ground return through your powerpad, in this case, can give less perf.

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #28

            @scalz said:

            @NeverDie nope. just copper on bottom. ground return through your powerpad, in this case, can give less perf.

            Are you using tented via's? Because otherwise, it looks as though your thermal pad is electrically connected to the "just copper" on the bottom. But I guess you're not referring to the "just copper" as "ground" because it's not being used as a return path per se? Looking at the "Recommended Layout" (Figure 34 on page 26 of the datasheet), I see it refers to a "Top BND" and a "Bottom GND."

            At the moment I'm not sure what to do, so I changed from having almost the entire bottom connected to ground to just creating an equivalent thermal pad on the bottom that's the same size as on the top, which is electrically connected via the 5 via's. I haven't specified that the via's be electrically isolated from the top thermal pad, because in the TI diagram (which I posted above) it doesn't appear that they are.

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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #29

              Problem solved. Looking more closely at the datasheet's "recommended layout," regular oval pads should be fine:
              0_1479917570580_oval.png
              So, no need to go exotic on the pad geometry. I can't tell from looking at it whether the thermal pad on the bottom is isolated from "bottom GND" or not, though.

              NeverDieN 1 Reply Last reply
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              • NeverDieN NeverDie

                Problem solved. Looking more closely at the datasheet's "recommended layout," regular oval pads should be fine:
                0_1479917570580_oval.png
                So, no need to go exotic on the pad geometry. I can't tell from looking at it whether the thermal pad on the bottom is isolated from "bottom GND" or not, though.

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #30
                This post is deleted!
                NeverDieN 1 Reply Last reply
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                • NeverDieN NeverDie

                  This post is deleted!

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #31
                  This post is deleted!
                  1 Reply Last reply
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                  • NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #32
                    This post is deleted!
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                    • NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #33

                      Here's what I'm going with for now:
                      0_1479924552790_BQ25504_v5_top.png
                      0_1479924566770_BQ25504_v5_bottom.png

                      As you can see, this one uses only one ground plane. Board size is 22mmx18mm. It uses 0603 and 0805 discrete parts, which for me makes it easier to hand solder. The only tricky part to hand solder will be the BQ25504 itself, but there's nothing I can do about that.

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                      • scalzS Offline
                        scalzS Offline
                        scalz
                        Hardware Contributor
                        wrote on last edited by
                        #34

                        @NeverDie
                        sorry for delay..
                        i have a pad on bottom but it's not grounded on the bottom side. the power pad is grounded only on top. i don't remember but you should have a layout guideline included with the circuit footprint, for explaining.
                        i also use 0603/0805.

                        NeverDieN 1 Reply Last reply
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                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #35

                          I guess my oval pads reverted to the default pattern when I re-synced with the schematic. So, fixing that again, here's what I'm going with:
                          0_1479927030669_BQ25504_v6_top.png
                          0_1479927049360_BQ25504_v6_bottom.png
                          There's a bit more clean-up I should probably do, but I need to learn a bit more about Diptrace before I can do it. Meanwhile, I sent Version 6 to the fab, since fabbing is the critical path.

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                          • scalzS scalz

                            @NeverDie
                            sorry for delay..
                            i have a pad on bottom but it's not grounded on the bottom side. the power pad is grounded only on top. i don't remember but you should have a layout guideline included with the circuit footprint, for explaining.
                            i also use 0603/0805.

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by
                            #36

                            @scalz said:

                            i also use 0603/0805.

                            In that case, if you want to post your fab files, I can post mine. Then we can have a healthy competition to see whether they work the same or whether one works better than the other.

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                            0
                            • scalzS Offline
                              scalzS Offline
                              scalz
                              Hardware Contributor
                              wrote on last edited by scalz
                              #37

                              @NeverDie
                              oh, no competition... or let me win please :laughing: I'm joking. that said i'm not sure, but I think i see Wally on your board ;)
                              I'm back in an hour for sharing. i need to assemble few boards for myself :)

                              NeverDieN 1 Reply Last reply
                              0
                              • scalzS scalz

                                @NeverDie
                                oh, no competition... or let me win please :laughing: I'm joking. that said i'm not sure, but I think i see Wally on your board ;)
                                I'm back in an hour for sharing. i need to assemble few boards for myself :)

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #38

                                @scalz said:

                                i'm not sure, but I think i see Wally on your board ;)

                                LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

                                NeverDieN scalzS 2 Replies Last reply
                                0
                                • NeverDieN NeverDie

                                  @scalz said:

                                  i'm not sure, but I think i see Wally on your board ;)

                                  LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by NeverDie
                                  #39

                                  Interestingly, in today's mail I received the "BQ25504 Stripped" PCB
                                  alt text
                                  https://oshpark.com/shared_projects/CYdxpE9S

                                  that I ordered on November 16. That's about twice faster than their normal turnaround speed when I send them new fab files. The board itself is noticeably smaller than the Tindie board.

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                                  • NeverDieN NeverDie

                                    @scalz said:

                                    i'm not sure, but I think i see Wally on your board ;)

                                    LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

                                    scalzS Offline
                                    scalzS Offline
                                    scalz
                                    Hardware Contributor
                                    wrote on last edited by scalz
                                    #40

                                    @NeverDie said:

                                    @scalz said:

                                    i'm not sure, but I think i see Wally on your board ;)

                                    LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

                                    :laughing: no fumes tonight, reflow oven working for me :)

                                    Wally is in your GND pour, in each of your board I think.
                                    I mean you should not have any gnd around some settings resistors and capa.
                                    Check carefully the section 11.1 Layout Guidelines in datasheet.
                                    This is why on the reference layout you see Top GND only on half board. Or then it may happen less performance depending of mutliple factors.
                                    It's also explained how to route the GND.

                                    That said, in case it can help, here is my gerbers https://www.dropbox.com/s/tugdbc3cfrlmdu7/bq25504_gerbers.rar?dl=0

                                    Enjoy

                                    NeverDieN 1 Reply Last reply
                                    0
                                    • scalzS scalz

                                      @NeverDie said:

                                      @scalz said:

                                      i'm not sure, but I think i see Wally on your board ;)

                                      LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

                                      :laughing: no fumes tonight, reflow oven working for me :)

                                      Wally is in your GND pour, in each of your board I think.
                                      I mean you should not have any gnd around some settings resistors and capa.
                                      Check carefully the section 11.1 Layout Guidelines in datasheet.
                                      This is why on the reference layout you see Top GND only on half board. Or then it may happen less performance depending of mutliple factors.
                                      It's also explained how to route the GND.

                                      That said, in case it can help, here is my gerbers https://www.dropbox.com/s/tugdbc3cfrlmdu7/bq25504_gerbers.rar?dl=0

                                      Enjoy

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by NeverDie
                                      #41

                                      @scalz

                                      What is "Wally"? I haven't heard that term before, and it's not in the datasheet either. I thought you were jokingly making an obscure reference to Waldo, as in "Where's Waldo?" That's why I had thought the fumes must have gotten to you. I realize now that Wally must instead be a French electrical term of some kind.

                                      1 Reply Last reply
                                      0
                                      • scalzS Offline
                                        scalzS Offline
                                        scalz
                                        Hardware Contributor
                                        wrote on last edited by
                                        #42

                                        @NeverDie
                                        lol
                                        yep you were right, where's waldo/wally but where i live we say Charlie :)

                                        NeverDieN 1 Reply Last reply
                                        0
                                        • scalzS scalz

                                          @NeverDie
                                          lol
                                          yep you were right, where's waldo/wally but where i live we say Charlie :)

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #43

                                          @scalz
                                          Sacrébleu. I just now tried sending your gerber files to OSH PARK, but it complains, " I can't find a board outline file." A fab will need a complete set of files to get anything done.

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