Skip to content
  • MySensors
  • OpenHardware.io
  • Categories
  • Recent
  • Tags
  • Popular
Skins
  • Light
  • Brite
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (No Skin)
  • No Skin
Collapse
Brand Logo
  1. Home
  2. My Project
  3. Powering mote 24/7 using only a supercap and solar

Powering mote 24/7 using only a supercap and solar

Scheduled Pinned Locked Moved My Project
239 Posts 10 Posters 92.0k Views 14 Watching
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • NeverDieN NeverDie

    @scalz said:

    i'm not sure, but I think i see Wally on your board ;)

    LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #39

    Interestingly, in today's mail I received the "BQ25504 Stripped" PCB
    alt text
    https://oshpark.com/shared_projects/CYdxpE9S

    that I ordered on November 16. That's about twice faster than their normal turnaround speed when I send them new fab files. The board itself is noticeably smaller than the Tindie board.

    1 Reply Last reply
    0
    • NeverDieN NeverDie

      @scalz said:

      i'm not sure, but I think i see Wally on your board ;)

      LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

      scalzS Offline
      scalzS Offline
      scalz
      Hardware Contributor
      wrote on last edited by scalz
      #40

      @NeverDie said:

      @scalz said:

      i'm not sure, but I think i see Wally on your board ;)

      LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

      :laughing: no fumes tonight, reflow oven working for me :)

      Wally is in your GND pour, in each of your board I think.
      I mean you should not have any gnd around some settings resistors and capa.
      Check carefully the section 11.1 Layout Guidelines in datasheet.
      This is why on the reference layout you see Top GND only on half board. Or then it may happen less performance depending of mutliple factors.
      It's also explained how to route the GND.

      That said, in case it can help, here is my gerbers https://www.dropbox.com/s/tugdbc3cfrlmdu7/bq25504_gerbers.rar?dl=0

      Enjoy

      NeverDieN 1 Reply Last reply
      0
      • scalzS scalz

        @NeverDie said:

        @scalz said:

        i'm not sure, but I think i see Wally on your board ;)

        LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

        :laughing: no fumes tonight, reflow oven working for me :)

        Wally is in your GND pour, in each of your board I think.
        I mean you should not have any gnd around some settings resistors and capa.
        Check carefully the section 11.1 Layout Guidelines in datasheet.
        This is why on the reference layout you see Top GND only on half board. Or then it may happen less performance depending of mutliple factors.
        It's also explained how to route the GND.

        That said, in case it can help, here is my gerbers https://www.dropbox.com/s/tugdbc3cfrlmdu7/bq25504_gerbers.rar?dl=0

        Enjoy

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #41

        @scalz

        What is "Wally"? I haven't heard that term before, and it's not in the datasheet either. I thought you were jokingly making an obscure reference to Waldo, as in "Where's Waldo?" That's why I had thought the fumes must have gotten to you. I realize now that Wally must instead be a French electrical term of some kind.

        1 Reply Last reply
        0
        • scalzS Offline
          scalzS Offline
          scalz
          Hardware Contributor
          wrote on last edited by
          #42

          @NeverDie
          lol
          yep you were right, where's waldo/wally but where i live we say Charlie :)

          NeverDieN 1 Reply Last reply
          0
          • scalzS scalz

            @NeverDie
            lol
            yep you were right, where's waldo/wally but where i live we say Charlie :)

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #43

            @scalz
            Sacrébleu. I just now tried sending your gerber files to OSH PARK, but it complains, " I can't find a board outline file." A fab will need a complete set of files to get anything done.

            1 Reply Last reply
            0
            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #44

              In any event, the "stripped" BQ25504 board that I received yesterday looks rather disheveled:
              0_1479991946287_BQ25504_disheveled.jpg

              @scalz
              Do you see any Wally's in it?

              1 Reply Last reply
              0
              • scalzS Offline
                scalzS Offline
                scalz
                Hardware Contributor
                wrote on last edited by scalz
                #45

                @NeverDie
                ahah :)

                If it can help you, here it is : https://oshpark.com/shared_projects/XRsFBtzu
                This is because i've generated the gerbers with an other fabhouse CAM.
                In mine, GML is the dimension layer if i remember right.
                You can also open the gerbers in a viewer like Gerbv etc..
                For oshpark, i have modified it a little bit because of slightly different DRC.

                NeverDieN 1 Reply Last reply
                0
                • scalzS scalz

                  @NeverDie
                  ahah :)

                  If it can help you, here it is : https://oshpark.com/shared_projects/XRsFBtzu
                  This is because i've generated the gerbers with an other fabhouse CAM.
                  In mine, GML is the dimension layer if i remember right.
                  You can also open the gerbers in a viewer like Gerbv etc..
                  For oshpark, i have modified it a little bit because of slightly different DRC.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by
                  #46

                  @scalz
                  Thanks. I just now ordered it.

                  Interestingly, if you look at Ti's eval board for the bq25504, they do in fact connect the top and bottom ground planes, and the thermal pad on the BQ25504 is connected to the entire bottom ground plane, not just another small thermal pad:

                  https://www.ti.com/seclit/df/tidu094/tidu094.pdf

                  1 Reply Last reply
                  0
                  • scalzS Offline
                    scalzS Offline
                    scalz
                    Hardware Contributor
                    wrote on last edited by
                    #47

                    @NeverDie
                    cool.
                    Well, perhaps it's ok. I followed datasheet guidelines..no matter the powerpad is connected on top.

                    Perhaps, you may need the schematic to know where parts are placed ;)
                    0_1479989388027_sch.png
                    You'll need to set your resistors of course.

                    If really needed, no problem i can upload all the files..

                    NeverDieN 2 Replies Last reply
                    0
                    • scalzS scalz

                      @NeverDie
                      cool.
                      Well, perhaps it's ok. I followed datasheet guidelines..no matter the powerpad is connected on top.

                      Perhaps, you may need the schematic to know where parts are placed ;)
                      0_1479989388027_sch.png
                      You'll need to set your resistors of course.

                      If really needed, no problem i can upload all the files..

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #48

                      @scalz

                      You should upload it to https://www.openhardware.io/ I'm sure a lot of people would find it very helpful.

                      1 Reply Last reply
                      0
                      • scalzS scalz

                        @NeverDie
                        cool.
                        Well, perhaps it's ok. I followed datasheet guidelines..no matter the powerpad is connected on top.

                        Perhaps, you may need the schematic to know where parts are placed ;)
                        0_1479989388027_sch.png
                        You'll need to set your resistors of course.

                        If really needed, no problem i can upload all the files..

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #49

                        @scalz
                        Out of curiosity, why did you choose such a large inductor? I notice that the "stripped" BQ25504 pcb (photo above) did the same thing. Are there advantages to the larger size?

                        NeverDieN 1 Reply Last reply
                        0
                        • NeverDieN NeverDie

                          @scalz
                          Out of curiosity, why did you choose such a large inductor? I notice that the "stripped" BQ25504 pcb (photo above) did the same thing. Are there advantages to the larger size?

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #50

                          @NeverDie said:

                          @scalz
                          Out of curiosity, why did you choose such a large inductor? I notice that the "stripped" BQ25504 pcb (photo above) did the same thing. Are there advantages to the larger size?

                          Nevermind. I see now from your schematic that you're using the coilcraft inductor from Table 1 of the DS.

                          1 Reply Last reply
                          0
                          • NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by
                            #51

                            Interestingly, looking at the Tindie board now, it's clear based on its inductor's dimensions that the Tindie board is not using one of the Table 1 recommended inductors. Perhaps that explains why the Tindie board appears to be sucking wind at the lower voltages.

                            NeverDieN 1 Reply Last reply
                            0
                            • NeverDieN NeverDie

                              Interestingly, looking at the Tindie board now, it's clear based on its inductor's dimensions that the Tindie board is not using one of the Table 1 recommended inductors. Perhaps that explains why the Tindie board appears to be sucking wind at the lower voltages.

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #52

                              @NeverDie
                              Coilcraft doesn't seem very available in the US, but Wurth has a similar one that's still on the DS table list that's probably a good substitute: http://www.digikey.com/product-detail/en/wurth-electronics-inc/744031220/732-1012-1-ND/1639073

                              Also, I'll have to update my board to use a larger inductor. I had blithely assumed, based on the Tindie board, that an 0805 would be sufficient, but now that I'm digging into it probably not.

                              NeverDieN 1 Reply Last reply
                              0
                              • NeverDieN NeverDie

                                @NeverDie
                                Coilcraft doesn't seem very available in the US, but Wurth has a similar one that's still on the DS table list that's probably a good substitute: http://www.digikey.com/product-detail/en/wurth-electronics-inc/744031220/732-1012-1-ND/1639073

                                Also, I'll have to update my board to use a larger inductor. I had blithely assumed, based on the Tindie board, that an 0805 would be sufficient, but now that I'm digging into it probably not.

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by
                                #53

                                @NeverDie
                                I take it back. The Wurth component I just referenced has a rather complex looking land pattern.

                                Fortunately, the last remaining component on the Table 1 recommended list is a Wurth that has a much easier land pattern: http://www.digikey.com/product-detail/en/wurth-electronics-inc/744025220/732-2619-1-ND/2445718

                                1 Reply Last reply
                                0
                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by scalz
                                  #54

                                  @NeverDie
                                  yep from guidelines.
                                  but also because it's better to use shielded inductors for multiple reasons like EMI..and also good inductors and parts give better perf, efficiency etc.. lot of docs on this.

                                  That said, the footprint i use is also compatible with the 0805 advised in datasheet if i remember. it's possible to use both ref for the same footprint i've not the datasheet in front of me right now but width shoud be ok.

                                  NeverDieN 1 Reply Last reply
                                  0
                                  • scalzS scalz

                                    @NeverDie
                                    yep from guidelines.
                                    but also because it's better to use shielded inductors for multiple reasons like EMI..and also good inductors and parts give better perf, efficiency etc.. lot of docs on this.

                                    That said, the footprint i use is also compatible with the 0805 advised in datasheet if i remember. it's possible to use both ref for the same footprint i've not the datasheet in front of me right now but width shoud be ok.

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by
                                    #55

                                    It seems as though TI's evaluation board ignores the design recommendations given in the datasheet, in particular: "...it is highly recommended that no ground planes be poured near the voltage setting resistors or the sample and hold capacitor." In the case of the TI's evaluation board, virtually the entire bottom layer is a ground plane. I don't know what to make of that.

                                    Anyhow, I ordered the Wurth inductors. I also ordered a 3x3 QFN-16 solder stencil as some fallback insurance, as the BQ25504 looks like it will be very challenging to solder.

                                    1 Reply Last reply
                                    0
                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #56

                                      Also, the layout guidelines say, " It is best to use vias and bottom traces for connecting the inductor to its respective pins instead of the capacitors." Yet, the recommended layout doesn't do that.

                                      NeverDieN 1 Reply Last reply
                                      0
                                      • NeverDieN NeverDie

                                        Also, the layout guidelines say, " It is best to use vias and bottom traces for connecting the inductor to its respective pins instead of the capacitors." Yet, the recommended layout doesn't do that.

                                        NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #57

                                        Part of what's strange is the Recommended Layout (Figure 34 in the datasheet) shows pin 12 belonging to a different ground plane than pin 13. Yet, the schematic shows pins 12 and 13 wired directly together.

                                        @scalz
                                        Just where are the two different ground planes supposed to connect together? Or is one supposed to float relative to the other?

                                        1 Reply Last reply
                                        0
                                        • scalzS Offline
                                          scalzS Offline
                                          scalz
                                          Hardware Contributor
                                          wrote on last edited by
                                          #58

                                          @NeverDie
                                          ok i'll put on my git&openhardware asap.

                                          about the planes, you're right. I've a little doubt. on most designs, it's directly to gnd. i understand about the layout guidelines. but the datasheet picture layout is a bit confusing, if it's internally connected or not..i'll check a bit later.

                                          good point ;)

                                          NeverDieN 1 Reply Last reply
                                          0
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          15

                                          Online

                                          11.7k

                                          Users

                                          11.2k

                                          Topics

                                          113.1k

                                          Posts


                                          Copyright 2025 TBD   |   Forum Guidelines   |   Privacy Policy   |   Terms of Service
                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          • First post
                                            Last post
                                          0
                                          • MySensors
                                          • OpenHardware.io
                                          • Categories
                                          • Recent
                                          • Tags
                                          • Popular