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  3. Powering mote 24/7 using only a supercap and solar

Powering mote 24/7 using only a supercap and solar

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  • scalzS scalz

    @NeverDie
    oh, no competition... or let me win please :laughing: I'm joking. that said i'm not sure, but I think i see Wally on your board ;)
    I'm back in an hour for sharing. i need to assemble few boards for myself :)

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #38

    @scalz said:

    i'm not sure, but I think i see Wally on your board ;)

    LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

    NeverDieN scalzS 2 Replies Last reply
    0
    • NeverDieN NeverDie

      @scalz said:

      i'm not sure, but I think i see Wally on your board ;)

      LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #39

      Interestingly, in today's mail I received the "BQ25504 Stripped" PCB
      alt text
      https://oshpark.com/shared_projects/CYdxpE9S

      that I ordered on November 16. That's about twice faster than their normal turnaround speed when I send them new fab files. The board itself is noticeably smaller than the Tindie board.

      1 Reply Last reply
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      • NeverDieN NeverDie

        @scalz said:

        i'm not sure, but I think i see Wally on your board ;)

        LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

        scalzS Offline
        scalzS Offline
        scalz
        Hardware Contributor
        wrote on last edited by scalz
        #40

        @NeverDie said:

        @scalz said:

        i'm not sure, but I think i see Wally on your board ;)

        LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

        :laughing: no fumes tonight, reflow oven working for me :)

        Wally is in your GND pour, in each of your board I think.
        I mean you should not have any gnd around some settings resistors and capa.
        Check carefully the section 11.1 Layout Guidelines in datasheet.
        This is why on the reference layout you see Top GND only on half board. Or then it may happen less performance depending of mutliple factors.
        It's also explained how to route the GND.

        That said, in case it can help, here is my gerbers https://www.dropbox.com/s/tugdbc3cfrlmdu7/bq25504_gerbers.rar?dl=0

        Enjoy

        NeverDieN 1 Reply Last reply
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        • scalzS scalz

          @NeverDie said:

          @scalz said:

          i'm not sure, but I think i see Wally on your board ;)

          LOL. You probably need better ventilation when you're soldering. The fumes are getting to you. :laughing:

          :laughing: no fumes tonight, reflow oven working for me :)

          Wally is in your GND pour, in each of your board I think.
          I mean you should not have any gnd around some settings resistors and capa.
          Check carefully the section 11.1 Layout Guidelines in datasheet.
          This is why on the reference layout you see Top GND only on half board. Or then it may happen less performance depending of mutliple factors.
          It's also explained how to route the GND.

          That said, in case it can help, here is my gerbers https://www.dropbox.com/s/tugdbc3cfrlmdu7/bq25504_gerbers.rar?dl=0

          Enjoy

          NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by NeverDie
          #41

          @scalz

          What is "Wally"? I haven't heard that term before, and it's not in the datasheet either. I thought you were jokingly making an obscure reference to Waldo, as in "Where's Waldo?" That's why I had thought the fumes must have gotten to you. I realize now that Wally must instead be a French electrical term of some kind.

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          • scalzS Offline
            scalzS Offline
            scalz
            Hardware Contributor
            wrote on last edited by
            #42

            @NeverDie
            lol
            yep you were right, where's waldo/wally but where i live we say Charlie :)

            NeverDieN 1 Reply Last reply
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            • scalzS scalz

              @NeverDie
              lol
              yep you were right, where's waldo/wally but where i live we say Charlie :)

              NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #43

              @scalz
              Sacrébleu. I just now tried sending your gerber files to OSH PARK, but it complains, " I can't find a board outline file." A fab will need a complete set of files to get anything done.

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              • NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by
                #44

                In any event, the "stripped" BQ25504 board that I received yesterday looks rather disheveled:
                0_1479991946287_BQ25504_disheveled.jpg

                @scalz
                Do you see any Wally's in it?

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                • scalzS Offline
                  scalzS Offline
                  scalz
                  Hardware Contributor
                  wrote on last edited by scalz
                  #45

                  @NeverDie
                  ahah :)

                  If it can help you, here it is : https://oshpark.com/shared_projects/XRsFBtzu
                  This is because i've generated the gerbers with an other fabhouse CAM.
                  In mine, GML is the dimension layer if i remember right.
                  You can also open the gerbers in a viewer like Gerbv etc..
                  For oshpark, i have modified it a little bit because of slightly different DRC.

                  NeverDieN 1 Reply Last reply
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                  • scalzS scalz

                    @NeverDie
                    ahah :)

                    If it can help you, here it is : https://oshpark.com/shared_projects/XRsFBtzu
                    This is because i've generated the gerbers with an other fabhouse CAM.
                    In mine, GML is the dimension layer if i remember right.
                    You can also open the gerbers in a viewer like Gerbv etc..
                    For oshpark, i have modified it a little bit because of slightly different DRC.

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #46

                    @scalz
                    Thanks. I just now ordered it.

                    Interestingly, if you look at Ti's eval board for the bq25504, they do in fact connect the top and bottom ground planes, and the thermal pad on the BQ25504 is connected to the entire bottom ground plane, not just another small thermal pad:

                    https://www.ti.com/seclit/df/tidu094/tidu094.pdf

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                    • scalzS Offline
                      scalzS Offline
                      scalz
                      Hardware Contributor
                      wrote on last edited by
                      #47

                      @NeverDie
                      cool.
                      Well, perhaps it's ok. I followed datasheet guidelines..no matter the powerpad is connected on top.

                      Perhaps, you may need the schematic to know where parts are placed ;)
                      0_1479989388027_sch.png
                      You'll need to set your resistors of course.

                      If really needed, no problem i can upload all the files..

                      NeverDieN 2 Replies Last reply
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                      • scalzS scalz

                        @NeverDie
                        cool.
                        Well, perhaps it's ok. I followed datasheet guidelines..no matter the powerpad is connected on top.

                        Perhaps, you may need the schematic to know where parts are placed ;)
                        0_1479989388027_sch.png
                        You'll need to set your resistors of course.

                        If really needed, no problem i can upload all the files..

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #48

                        @scalz

                        You should upload it to https://www.openhardware.io/ I'm sure a lot of people would find it very helpful.

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                        • scalzS scalz

                          @NeverDie
                          cool.
                          Well, perhaps it's ok. I followed datasheet guidelines..no matter the powerpad is connected on top.

                          Perhaps, you may need the schematic to know where parts are placed ;)
                          0_1479989388027_sch.png
                          You'll need to set your resistors of course.

                          If really needed, no problem i can upload all the files..

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #49

                          @scalz
                          Out of curiosity, why did you choose such a large inductor? I notice that the "stripped" BQ25504 pcb (photo above) did the same thing. Are there advantages to the larger size?

                          NeverDieN 1 Reply Last reply
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                          • NeverDieN NeverDie

                            @scalz
                            Out of curiosity, why did you choose such a large inductor? I notice that the "stripped" BQ25504 pcb (photo above) did the same thing. Are there advantages to the larger size?

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #50

                            @NeverDie said:

                            @scalz
                            Out of curiosity, why did you choose such a large inductor? I notice that the "stripped" BQ25504 pcb (photo above) did the same thing. Are there advantages to the larger size?

                            Nevermind. I see now from your schematic that you're using the coilcraft inductor from Table 1 of the DS.

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                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #51

                              Interestingly, looking at the Tindie board now, it's clear based on its inductor's dimensions that the Tindie board is not using one of the Table 1 recommended inductors. Perhaps that explains why the Tindie board appears to be sucking wind at the lower voltages.

                              NeverDieN 1 Reply Last reply
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                              • NeverDieN NeverDie

                                Interestingly, looking at the Tindie board now, it's clear based on its inductor's dimensions that the Tindie board is not using one of the Table 1 recommended inductors. Perhaps that explains why the Tindie board appears to be sucking wind at the lower voltages.

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #52

                                @NeverDie
                                Coilcraft doesn't seem very available in the US, but Wurth has a similar one that's still on the DS table list that's probably a good substitute: http://www.digikey.com/product-detail/en/wurth-electronics-inc/744031220/732-1012-1-ND/1639073

                                Also, I'll have to update my board to use a larger inductor. I had blithely assumed, based on the Tindie board, that an 0805 would be sufficient, but now that I'm digging into it probably not.

                                NeverDieN 1 Reply Last reply
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                                • NeverDieN NeverDie

                                  @NeverDie
                                  Coilcraft doesn't seem very available in the US, but Wurth has a similar one that's still on the DS table list that's probably a good substitute: http://www.digikey.com/product-detail/en/wurth-electronics-inc/744031220/732-1012-1-ND/1639073

                                  Also, I'll have to update my board to use a larger inductor. I had blithely assumed, based on the Tindie board, that an 0805 would be sufficient, but now that I'm digging into it probably not.

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #53

                                  @NeverDie
                                  I take it back. The Wurth component I just referenced has a rather complex looking land pattern.

                                  Fortunately, the last remaining component on the Table 1 recommended list is a Wurth that has a much easier land pattern: http://www.digikey.com/product-detail/en/wurth-electronics-inc/744025220/732-2619-1-ND/2445718

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                                  • scalzS Offline
                                    scalzS Offline
                                    scalz
                                    Hardware Contributor
                                    wrote on last edited by scalz
                                    #54

                                    @NeverDie
                                    yep from guidelines.
                                    but also because it's better to use shielded inductors for multiple reasons like EMI..and also good inductors and parts give better perf, efficiency etc.. lot of docs on this.

                                    That said, the footprint i use is also compatible with the 0805 advised in datasheet if i remember. it's possible to use both ref for the same footprint i've not the datasheet in front of me right now but width shoud be ok.

                                    NeverDieN 1 Reply Last reply
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                                    • scalzS scalz

                                      @NeverDie
                                      yep from guidelines.
                                      but also because it's better to use shielded inductors for multiple reasons like EMI..and also good inductors and parts give better perf, efficiency etc.. lot of docs on this.

                                      That said, the footprint i use is also compatible with the 0805 advised in datasheet if i remember. it's possible to use both ref for the same footprint i've not the datasheet in front of me right now but width shoud be ok.

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #55

                                      It seems as though TI's evaluation board ignores the design recommendations given in the datasheet, in particular: "...it is highly recommended that no ground planes be poured near the voltage setting resistors or the sample and hold capacitor." In the case of the TI's evaluation board, virtually the entire bottom layer is a ground plane. I don't know what to make of that.

                                      Anyhow, I ordered the Wurth inductors. I also ordered a 3x3 QFN-16 solder stencil as some fallback insurance, as the BQ25504 looks like it will be very challenging to solder.

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                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by
                                        #56

                                        Also, the layout guidelines say, " It is best to use vias and bottom traces for connecting the inductor to its respective pins instead of the capacitors." Yet, the recommended layout doesn't do that.

                                        NeverDieN 1 Reply Last reply
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                                        • NeverDieN NeverDie

                                          Also, the layout guidelines say, " It is best to use vias and bottom traces for connecting the inductor to its respective pins instead of the capacitors." Yet, the recommended layout doesn't do that.

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #57

                                          Part of what's strange is the Recommended Layout (Figure 34 in the datasheet) shows pin 12 belonging to a different ground plane than pin 13. Yet, the schematic shows pins 12 and 13 wired directly together.

                                          @scalz
                                          Just where are the two different ground planes supposed to connect together? Or is one supposed to float relative to the other?

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