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  3. How best to find the "best" small solar panel of a particular size?

How best to find the "best" small solar panel of a particular size?

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  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #81

    I think I'm trending toward including a 3.3v boost converter with a "pass-through". So, either:
    https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
    or
    https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
    or possibly:
    https://www.digikey.com/product-detail/en/microchip-technology/MCP1642D-33I-MS/MCP1642D-33I-MS-ND/5137719

    That way, if you have a sensor that needs to be powered at 3.3v, or the voltage on the supercap has fallen below 1.8v, you turn on the boost converter, but only for as long as it's needed. All the other times, you leave it turned off and running your node directly from the supercap voltage, because boost converters are generally quite inefficient.

    Thoughts?

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    • gohanG gohan

      I think nobody is talking about using 5v boards

      alexsh1A Offline
      alexsh1A Offline
      alexsh1
      wrote on last edited by
      #82

      @gohan perhaps I misunderstood you - why do you need 5V caps?

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      • gohanG Offline
        gohanG Offline
        gohan
        Mod
        wrote on last edited by
        #83

        because if you have a 5v solar panel you can charge it directly from the solar panel and then use an LDO to get the 3.3v or a buck-boost converter to always have 3.3v (in case you are using rfm69hw that requires a little higher voltage than rfm69h). Of course you could have a 5v->2.7v buck converter to charge the supercap and then use it to directly power your boards. My only biggest concern it to avoid overcharging the supercap, so using a 5.5V supercap you have a safe margin when using a 5V solar panel (could be a 6V panel and add 1 or 2 diodes to drop voltage a little )

        alexsh1A 1 Reply Last reply
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        • gohanG gohan

          because if you have a 5v solar panel you can charge it directly from the solar panel and then use an LDO to get the 3.3v or a buck-boost converter to always have 3.3v (in case you are using rfm69hw that requires a little higher voltage than rfm69h). Of course you could have a 5v->2.7v buck converter to charge the supercap and then use it to directly power your boards. My only biggest concern it to avoid overcharging the supercap, so using a 5.5V supercap you have a safe margin when using a 5V solar panel (could be a 6V panel and add 1 or 2 diodes to drop voltage a little )

          alexsh1A Offline
          alexsh1A Offline
          alexsh1
          wrote on last edited by
          #84

          @gohan I suggest looking into this if you want to avoid overcharging supercaps:

          alt text

          Automatic cell balancing prevents overvoltage damage to either supercapacitor while maximizing charge rate.

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          • gohanG Offline
            gohanG Offline
            gohan
            Mod
            wrote on last edited by
            #85

            I have seen theese too, it only gets more complex/expensive to make the circuit and source those special components

            alexsh1A 1 Reply Last reply
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            • gohanG gohan

              I have seen theese too, it only gets more complex/expensive to make the circuit and source those special components

              alexsh1A Offline
              alexsh1A Offline
              alexsh1
              wrote on last edited by
              #86

              @gohan Did you see this?
              Click here

              @ceech is selling a few interesting solar harvesting boards.

              NeverDieN 1 Reply Last reply
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              • alexsh1A alexsh1

                @gohan Did you see this?
                Click here

                @ceech is selling a few interesting solar harvesting boards.

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #87

                @alexsh1

                Here's the thing: when you consider the "quantity 1" price of either the chip or Ceech's boards, you could boost your voltage more cheaply by just buying a bunch of cheap solar panels and stringing them together in series. For instance, today's Digikey price for the BQ25770 is $8.12: https://www.digikey.com/product-detail/en/texas-instruments/BQ25570RGRT/296-37014-1-ND/4430487

                I'm not sure how they price these chips, but it seems like they price themselves out of much of the market to the point where they become almost like novelty items.

                BTW, I like what I can see in Ceech's boards, and I think they're fairly priced considering the cost of the components. I'm just trying to be objective about this.

                NeverDieN 1 Reply Last reply
                1
                • NeverDieN NeverDie

                  @alexsh1

                  Here's the thing: when you consider the "quantity 1" price of either the chip or Ceech's boards, you could boost your voltage more cheaply by just buying a bunch of cheap solar panels and stringing them together in series. For instance, today's Digikey price for the BQ25770 is $8.12: https://www.digikey.com/product-detail/en/texas-instruments/BQ25570RGRT/296-37014-1-ND/4430487

                  I'm not sure how they price these chips, but it seems like they price themselves out of much of the market to the point where they become almost like novelty items.

                  BTW, I like what I can see in Ceech's boards, and I think they're fairly priced considering the cost of the components. I'm just trying to be objective about this.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #88

                  Likewise, I don't understand by the LTC3525D-3.3 (above) is about 4.5x the price of the MCP1642D-33 (also above), especially when the latter chip actually appears to be superior, at least on paper. Am I missing something?

                  [Edit: Answering my own question, it appears that the LTC3525D-3.3 has a much lower operational quiescent current. The MCP1642D-33's appears to be around 40x higher. So, that might definitely matter if you're planning to have the boost converter running all the time. ]

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                  • NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #89

                    I went ahead and made the switch on the node that I'm experimenting with: I'm now using a LTC3235D 3.3v passthrough boost converter. I switch it on when the node wakes up, do various measurements, then switch it off before transmitting the results if the supercap voltage is above threshold. Everything working smoothly.

                    I think I may next try putting a buck converter on the solar panel so I can get more juice out of it when its voltage is above 3.3v. I'll be trying this one:
                    https://www.openhardware.io/view/276/33v-Buck-Boost-DC-DC-Converter
                    because it's the only one I have on hand. If it seems to help, then I'll look for something more on-point (and less expensive!).

                    NeverDieN alexsh1A 2 Replies Last reply
                    0
                    • NeverDieN NeverDie

                      I went ahead and made the switch on the node that I'm experimenting with: I'm now using a LTC3235D 3.3v passthrough boost converter. I switch it on when the node wakes up, do various measurements, then switch it off before transmitting the results if the supercap voltage is above threshold. Everything working smoothly.

                      I think I may next try putting a buck converter on the solar panel so I can get more juice out of it when its voltage is above 3.3v. I'll be trying this one:
                      https://www.openhardware.io/view/276/33v-Buck-Boost-DC-DC-Converter
                      because it's the only one I have on hand. If it seems to help, then I'll look for something more on-point (and less expensive!).

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #90

                      UPDATE: I finally received these:
                      https://www.aliexpress.com/snapshot/0.html?orderId=83519564882273&productId=32644217312

                      Even though they are smaller, under dim lighting, they showed ~4x the open circuit voltage as compared to: https://www.aliexpress.com/snapshot/0.html?orderId=83597824322273&productId=32253274314

                      That said, the panasonic solar panels (which are even smaller!) are about 4x their voltage (i.e. about 16x the 53mmx30mm ones) under the same dim lighting.

                      So, regarding the OP: yes, there are definitely quality differences that express themselves in dim lighting, and this is proof.

                      mfalkviddM 1 Reply Last reply
                      0
                      • NeverDieN NeverDie

                        UPDATE: I finally received these:
                        https://www.aliexpress.com/snapshot/0.html?orderId=83519564882273&productId=32644217312

                        Even though they are smaller, under dim lighting, they showed ~4x the open circuit voltage as compared to: https://www.aliexpress.com/snapshot/0.html?orderId=83597824322273&productId=32253274314

                        That said, the panasonic solar panels (which are even smaller!) are about 4x their voltage (i.e. about 16x the 53mmx30mm ones) under the same dim lighting.

                        So, regarding the OP: yes, there are definitely quality differences that express themselves in dim lighting, and this is proof.

                        mfalkviddM Offline
                        mfalkviddM Offline
                        mfalkvidd
                        Mod
                        wrote on last edited by
                        #91

                        @NeverDie Interesting find. Could you post the product links instead of the order links? Order links can't be visited without being logged in as the user who made the order.

                        NeverDieN 1 Reply Last reply
                        0
                        • mfalkviddM mfalkvidd

                          @NeverDie Interesting find. Could you post the product links instead of the order links? Order links can't be visited without being logged in as the user who made the order.

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #92

                          @mfalkvidd said in How best to find the "best" small solar panel of a particular size?:

                          @NeverDie Interesting find. Could you post the product links instead of the order links? Order links can't be visited without being logged in as the user who made the order.

                          OK. The bad ones were these: https://www.aliexpress.com/item/10Pcs-Lot-5V-30mA-53X30mm-Micro-Mini-Small-Power-Solar-Cells-Panel-For-DIY-Toy-3/32811111041.html?spm=2114.01010208.3.9.Qf7wa3&ws_ab_test=searchweb0_0,searchweb201602_5_10152_10065_10151_10130_10068_5010015_10136_10157_10137_10060_10138_10155_10062_10156_437_10154_10056_10055_10054_10059_303_100031_10099_10103_10102_10096_10147_10052_10053_10050_10107_10142_10051_10084_10083_10119_10080_10082_10081_10178_10110_519_10111_10112_10113_10114_10181_10037_10183_10182_10185_10032_10078_10079_10077_10073_10123_10120_142-10077,searchweb201603_9,ppcSwitch_5&btsid=191df259-f87c-4a83-9576-00e59515e886&algo_expid=870c1458-2143-42ea-88c3-cdd4fc63f450-1&algo_pvid=870c1458-2143-42ea-88c3-cdd4fc63f450

                          I can't post a link now to the good ones, because it looks as though they are no longer being sold. I had posted links before that worked. Believe me, no one is sorrier about this than me, because I want to order more of them.

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                          • gohanG Offline
                            gohanG Offline
                            gohan
                            Mod
                            wrote on last edited by
                            #93

                            Maybe somebody else figured too that they are good and got all of them :D

                            1 Reply Last reply
                            0
                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #94

                              I just today started using a smart diode between the solar panel and the supercap. Voltage drop across it is a mere 0.03v, so I assume that means more power is faster transfered from the panel into the supercap.

                              gohanG 1 Reply Last reply
                              0
                              • NeverDieN NeverDie

                                I just today started using a smart diode between the solar panel and the supercap. Voltage drop across it is a mere 0.03v, so I assume that means more power is faster transfered from the panel into the supercap.

                                gohanG Offline
                                gohanG Offline
                                gohan
                                Mod
                                wrote on last edited by
                                #95

                                @NeverDie said in How best to find the "best" small solar panel of a particular size?:

                                smart diode

                                what's that?

                                NeverDieN 1 Reply Last reply
                                0
                                • gohanG gohan

                                  @NeverDie said in How best to find the "best" small solar panel of a particular size?:

                                  smart diode

                                  what's that?

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by NeverDie
                                  #96

                                  @gohan said in How best to find the "best" small solar panel of a particular size?:

                                  @NeverDie said in How best to find the "best" small solar panel of a particular size?:

                                  smart diode

                                  what's that?

                                  It's this:
                                  0_1495209200237_perky_smart_diode_v3.jpg

                                  It better approximates an "ideal diode" than an actual diode does. So, it behaves like a diode, but the voltage drop is much less. I measured the reverse current leakage on it, and it's about 1ua, which is higher than some of the best diodes, but not bad.

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                                  • NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #97

                                    TI also makes a single integrated "smart diode": http://www.ti.com/product/SM74611
                                    which I've also tried. However, it has a bigger voltage drop, so I don't like it as much. Also, TI's chip is more expensive.

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                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by NeverDie
                                      #98

                                      Back to the OP, here's a screen scrape of what had been the "good" small solar cells:

                                      0_1495211904759_upload-8f2a4a40-b481-421e-88bb-f81b2f18259a

                                      Here's a closeup photo of one:
                                      0_1495212168429_micro_solar_panel.jpg

                                      It may not show so well in the photo, but what I think may be key is that it wasn't pieced together out of scrap solar cell fragments (like the "bad" one was) but rather appears to be a single piece. So, that may be a clue on what to look for in the future.

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                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #99

                                        Here's a schematic for the ideal diode that is pictured above:
                                        alt text

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                                        • gohanG Offline
                                          gohanG Offline
                                          gohan
                                          Mod
                                          wrote on last edited by
                                          #100

                                          Do those solar panels handle outdoor weather?

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