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  3. 💬 4-channel switcher/dimmer

💬 4-channel switcher/dimmer

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contest2017mysensorsdimmer
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  • openhardware.ioO Offline
    openhardware.ioO Offline
    openhardware.io
    wrote on last edited by openhardware.io
    #1

    https://www.openhardware.io/view/344/4-channel-switcherdimmer

    1 Reply Last reply
    2
    • tbowmoT Offline
      tbowmoT Offline
      tbowmo
      Admin
      wrote on last edited by
      #2

      Nice, and complete design.

      Would you mind adding the schematics as a PDF file as well? (It will make it easier for those that doesn't have eagle installed)

      HouseIOTH 1 Reply Last reply
      0
      • E Offline
        E Offline
        esawyja
        wrote on last edited by
        #3

        Would this be able to switch about 3000W at 230VAC? Trying to control heater elements with triacs

        HouseIOTH 1 Reply Last reply
        0
        • tbowmoT tbowmo

          Nice, and complete design.

          Would you mind adding the schematics as a PDF file as well? (It will make it easier for those that doesn't have eagle installed)

          HouseIOTH Offline
          HouseIOTH Offline
          HouseIOT
          wrote on last edited by
          #4

          @tbowmo said in 💬 4-channel switcher/dimmer:

          Would you mind adding the schematics as a PDF file

          Yes, I add it soon.

          hhaliboH 2 Replies Last reply
          0
          • S Offline
            S Offline
            Samuel235
            Hardware Contributor
            wrote on last edited by
            #5

            Really liking the use of Triacs for the dimming here. Will be sure to be building on this! :)

            MySensors 2.1.1
            Controller - OpenHAB (Virtual Machine)
            Gateway - Arduino Mega MQTT Gateway W5100

            1 Reply Last reply
            0
            • E esawyja

              Would this be able to switch about 3000W at 230VAC? Trying to control heater elements with triacs

              HouseIOTH Offline
              HouseIOTH Offline
              HouseIOT
              wrote on last edited by HouseIOT
              #6

              @esawyja,
              No, triacs used without radiators and under severe conditions for a long time can not work. In practice, I have loaded a maximum of 360W.

              1 Reply Last reply
              0
              • HouseIOTH Offline
                HouseIOTH Offline
                HouseIOT
                wrote on last edited by
                #7

                Updated description and been added the source code.

                1 Reply Last reply
                1
                • tonnerre33T Offline
                  tonnerre33T Offline
                  tonnerre33
                  Hardware Contributor
                  wrote on last edited by
                  #8

                  Thanks you very much for this work ;)

                  I have only few comments about the security issue :

                  • In france, we only put the fuse on the phase, never on the neutral because if the fuse blows, we cut the dangerous potential (230V)
                  • Will you add a varistor for increase the protection of this board ?
                  HouseIOTH 1 Reply Last reply
                  0
                  • tonnerre33T tonnerre33

                    Thanks you very much for this work ;)

                    I have only few comments about the security issue :

                    • In france, we only put the fuse on the phase, never on the neutral because if the fuse blows, we cut the dangerous potential (230V)
                    • Will you add a varistor for increase the protection of this board ?
                    HouseIOTH Offline
                    HouseIOTH Offline
                    HouseIOT
                    wrote on last edited by
                    #9

                    @tonnerre33,
                    Thank you for your interest to my device.
                    The fuse installed to protect the mains 220V from short circuit in the device. Phase need to be connected to the device through a circuit breaker. It will protect from dangerous potential and this allows the lamps to be served safely. But you're right. It would be properly to put the fuse on the phase.

                    Looking at my experience I can say that never had a problem without varistor. But probably in the future I will add it to the board.

                    S 1 Reply Last reply
                    1
                    • HouseIOTH HouseIOT

                      @tonnerre33,
                      Thank you for your interest to my device.
                      The fuse installed to protect the mains 220V from short circuit in the device. Phase need to be connected to the device through a circuit breaker. It will protect from dangerous potential and this allows the lamps to be served safely. But you're right. It would be properly to put the fuse on the phase.

                      Looking at my experience I can say that never had a problem without varistor. But probably in the future I will add it to the board.

                      S Offline
                      S Offline
                      Samuel235
                      Hardware Contributor
                      wrote on last edited by
                      #10

                      @HouseIOT - From my understanding of a varistor: it stops voltage spikes and voltage spikes are the things that causes arcs and therefore shorts on the board. I would include one, i do on my modules anyway.

                      MySensors 2.1.1
                      Controller - OpenHAB (Virtual Machine)
                      Gateway - Arduino Mega MQTT Gateway W5100

                      HouseIOTH 1 Reply Last reply
                      2
                      • S Samuel235

                        @HouseIOT - From my understanding of a varistor: it stops voltage spikes and voltage spikes are the things that causes arcs and therefore shorts on the board. I would include one, i do on my modules anyway.

                        HouseIOTH Offline
                        HouseIOTH Offline
                        HouseIOT
                        wrote on last edited by
                        #11

                        @Samuel235, It is just my first project and it has some weaknesses. But thanks for the comment, I will use it in future.

                        tonnerre33T S 2 Replies Last reply
                        1
                        • HouseIOTH HouseIOT

                          @Samuel235, It is just my first project and it has some weaknesses. But thanks for the comment, I will use it in future.

                          tonnerre33T Offline
                          tonnerre33T Offline
                          tonnerre33
                          Hardware Contributor
                          wrote on last edited by
                          #12

                          @HouseIOT said in 💬 4-channel switcher/dimmer:

                          It is just my first project and it has some weaknesses

                          It's a very good project for your first. I hope see many another projects from you ;)

                          1 Reply Last reply
                          1
                          • HouseIOTH HouseIOT

                            @Samuel235, It is just my first project and it has some weaknesses. But thanks for the comment, I will use it in future.

                            S Offline
                            S Offline
                            Samuel235
                            Hardware Contributor
                            wrote on last edited by
                            #13

                            @HouseIOT - Not for a second was I point out mistakes to make you feel your first project wasn't good enough dude. Its a very nice project and i'm interested in using it to develop one myself. I'm just giving you my perspective on where to develop this board on your next revision, that is all :)

                            MySensors 2.1.1
                            Controller - OpenHAB (Virtual Machine)
                            Gateway - Arduino Mega MQTT Gateway W5100

                            1 Reply Last reply
                            1
                            • scalzS Offline
                              scalzS Offline
                              scalz
                              Hardware Contributor
                              wrote on last edited by scalz
                              #14

                              hello,

                              congrats for your first board :+1:
                              if i can add a sidenote..
                              hopefully you have never got problem without varistor. but imho, varistor should be "mandatory", it protects against overvoltage, storms for instance etc. It's not the same as a fuse, and should be always used in combination with a fuse.
                              Googling will give you a lot of infos i think.
                              My 2cents if this can help ;)

                              1 Reply Last reply
                              0
                              • D Offline
                                D Offline
                                DavidZH
                                wrote on last edited by
                                #15

                                @scalz

                                I agree with the comments about the varistor, it can certainly help with spikes. But only around 10 times. After that, the varistor will fail. Violently. In Europe, Australia and North America that will not be a big problem, but in countries with a little less reliable grid that could be within a year.
                                When the MOV fails, it will become a short across the live and neutral, so ALWAYS put your varistor/MOV behind the primary fuse so that that will blow and stop the current across. Otherwise you'll have a nice fire inside the switchbox...

                                little story: a friend of mine lives in the Carribean and they have a sketchy power grid there. One day the fridge was "tingly", so we start searching. Few minutes later: POOF!: magic smokes escapes from the power conditioner for the TV. OK. Something's really wrong here.
                                So we suspected the wiring because of the corrosive nature of the air there (warm, humid sea breeze). Switch off the power, and start opening switchboxes and outlets (all US 120V system), we start finding all sorts of weird stuff like a circuit that is spliced off, goes into the floor and exits in another box, that is also fed directly from the panel.....

                                So a few hours later we have checked everything, ripped out some unused wires and checked all connections and switch all back on. Still auchie on the fridge. So after a few minutes unplugging all appliances and socketstrips it was gone!

                                It was a socket strip with net filter. The MOVS had blown and created a short to earth. And since the US system does not use RCDs on all circuits that could go on for a while.

                                Moral of the story: MOVs can do good. And bad. Use them wisely!

                                1 Reply Last reply
                                2
                                • HouseIOTH HouseIOT

                                  @tbowmo said in 💬 4-channel switcher/dimmer:

                                  Would you mind adding the schematics as a PDF file

                                  Yes, I add it soon.

                                  hhaliboH Offline
                                  hhaliboH Offline
                                  hhalibo
                                  wrote on last edited by
                                  #16

                                  @HouseIOT There's missing a hole of C170_1493528212379_20170430125409.jpg

                                  1 Reply Last reply
                                  0
                                  • Andrea BoarinoA Offline
                                    Andrea BoarinoA Offline
                                    Andrea Boarino
                                    wrote on last edited by
                                    #17
                                    This post is deleted!
                                    HouseIOTH 1 Reply Last reply
                                    0
                                    • HouseIOTH HouseIOT

                                      @tbowmo said in 💬 4-channel switcher/dimmer:

                                      Would you mind adding the schematics as a PDF file

                                      Yes, I add it soon.

                                      hhaliboH Offline
                                      hhaliboH Offline
                                      hhalibo
                                      wrote on last edited by hhalibo
                                      #18

                                      @HouseIOT As a newbie, I did a board completely following you schematics. But unfortunately,not working...

                                      I use the MYsensores-bootloader(8Mhz,V1.5.4!), and I flashed your source ino-code into the board.

                                      I can see the dimmer in the MYSController(as picture show), but there's no output from the X1.

                                      My gateway is a esp8266 wifi gateway, version is 2.1.1 and it works fine.

                                      PS: After testing job, the circuits of low voltage seems work well, shortcuts x5 and x2, the indicator led show lightness change(OFF, 30 & 100). The problem maybe in the Hi-voltage parts.

                                      PLS help, THANKS a lot !
                                      0_1496310192532_4ch-dimmer.jpg
                                      0_1496310203983_4ch-dimmer001.jpg

                                      HouseIOTH 1 Reply Last reply
                                      0
                                      • hhaliboH hhalibo

                                        @HouseIOT As a newbie, I did a board completely following you schematics. But unfortunately,not working...

                                        I use the MYsensores-bootloader(8Mhz,V1.5.4!), and I flashed your source ino-code into the board.

                                        I can see the dimmer in the MYSController(as picture show), but there's no output from the X1.

                                        My gateway is a esp8266 wifi gateway, version is 2.1.1 and it works fine.

                                        PS: After testing job, the circuits of low voltage seems work well, shortcuts x5 and x2, the indicator led show lightness change(OFF, 30 & 100). The problem maybe in the Hi-voltage parts.

                                        PLS help, THANKS a lot !
                                        0_1496310192532_4ch-dimmer.jpg
                                        0_1496310203983_4ch-dimmer001.jpg

                                        HouseIOTH Offline
                                        HouseIOTH Offline
                                        HouseIOT
                                        wrote on last edited by
                                        #19

                                        @hhalibo
                                        Check for neutral and phase connected right. I can see only one wire of load connected to X1. Other one must be connected to neutral if on X4.1 is phase. Otherwise try to reduce down to zero R5,7,9,11. May be not open the optocouplers.

                                        hhaliboH 1 Reply Last reply
                                        0
                                        • Andrea BoarinoA Andrea Boarino

                                          This post is deleted!

                                          HouseIOTH Offline
                                          HouseIOTH Offline
                                          HouseIOT
                                          wrote on last edited by
                                          #20

                                          @Andrea-Boarino
                                          Hi! It is Sanhe enclosure. I have bought it in Ukraine.

                                          1 Reply Last reply
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