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  3. CNC PCB milling

CNC PCB milling

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  • NeverDieN NeverDie

    @dbemowsk Shouldn't you have some linear ball bearings gripping those z-axis rods?

    dbemowskD Offline
    dbemowskD Offline
    dbemowsk
    wrote on last edited by
    #570

    @neverdie FOr starters I am trying 3D printed rod bearings. I';ll see how that goes. The beauty of designing this myself is that I can alter the design whenever I want.

    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

    NeverDieN 1 Reply Last reply
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    • NeverDieN NeverDie

      Here is the above PCB after assembly:
      0_1519407571095_assembled.jpg

      As you can see, it offers more potential functionality than the earlier version. It still has a buzzer, which is now mounted underneath the pro mini.

      zboblamontZ Offline
      zboblamontZ Offline
      zboblamont
      wrote on last edited by
      #571

      @neverdie Di the relocation of the buzzer increase audibility as you were seeking?

      1 Reply Last reply
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      • dbemowskD dbemowsk

        @neverdie FOr starters I am trying 3D printed rod bearings. I';ll see how that goes. The beauty of designing this myself is that I can alter the design whenever I want.

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #572

        @dbemowsk said in CNC PCB milling:

        I am trying 3D printed rod bearings

        What are those? Is it like this?
        alt text
        or this?
        alt text

        dbemowskD 1 Reply Last reply
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        • NeverDieN NeverDie

          @dbemowsk said in CNC PCB milling:

          I am trying 3D printed rod bearings

          What are those? Is it like this?
          alt text
          or this?
          alt text

          dbemowskD Offline
          dbemowskD Offline
          dbemowsk
          wrote on last edited by dbemowsk
          #573

          @neverdie these are similar linear bearings that you can buy mine are similar 3D printed ones

          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

          NeverDieN 1 Reply Last reply
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          • dbemowskD dbemowsk

            @neverdie these are similar linear bearings that you can buy mine are similar 3D printed ones

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #574

            @dbemowsk what kind of material?

            dbemowskD 1 Reply Last reply
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            • NeverDieN NeverDie

              @dbemowsk what kind of material?

              dbemowskD Offline
              dbemowskD Offline
              dbemowsk
              wrote on last edited by
              #575

              @neverdie I just printed them in PLA and they seem to slide pretty smoothly on the rods, but someone told me that printing them in nylon is better.

              Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
              Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

              NeverDieN 1 Reply Last reply
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              • dbemowskD dbemowsk

                @neverdie I just printed them in PLA and they seem to slide pretty smoothly on the rods, but someone told me that printing them in nylon is better.

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #576

                @dbemowsk said in CNC PCB milling:

                printing them in nylon is better.

                It would seem so: http://www.craftechind.com/top-5-materials-for-plastic-bearings-used-on-metal-surfaces/

                If you had a multi-filament printer, I wonder if you could print the nylon bearing within another plastic piece (e.g. the part that holds the spindle to the z-axis)? That would would be pretty cool and would also save assembly time.

                dbemowskD 1 Reply Last reply
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                • NeverDieN NeverDie

                  @dbemowsk said in CNC PCB milling:

                  printing them in nylon is better.

                  It would seem so: http://www.craftechind.com/top-5-materials-for-plastic-bearings-used-on-metal-surfaces/

                  If you had a multi-filament printer, I wonder if you could print the nylon bearing within another plastic piece (e.g. the part that holds the spindle to the z-axis)? That would would be pretty cool and would also save assembly time.

                  dbemowskD Offline
                  dbemowskD Offline
                  dbemowsk
                  wrote on last edited by
                  #577

                  @neverdie the way i have it designed, the printed bearings get sandwiched by a rear plate that holds the bearings and coupler nut that goes on the threaded rod to drive the assembly up and down.

                  Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                  Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                  • dbemowskD Offline
                    dbemowskD Offline
                    dbemowsk
                    wrote on last edited by
                    #578

                    I wasn't home before to get a pic, but here is the layout.
                    0_1519514792149_a2d4c5bd-2e02-4ced-92cf-268b27a5a78d-image.png

                    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                    • NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #579

                      Anyone tried Trinamic drivers, such as the TMC2130? They seem to produce superior 3D prints, and so I would guess they would yield some improvement for CNC as well.

                      So far I've only found two boards that appear to be made for them, a ramps and a rumba:
                      https://www.aliexpress.com/item/MKS-Gen-V1-4-control-board-5PCS-TMC2130-V1-0-And-Heatsink-stepper-motor-compatible-with/32836389832.html?spm=2114.search0204.3.2.3e5a8105IWdaWH&ws_ab_test=searchweb0_0,searchweb201602_5_10152_5711320_10151_10065_10344_10068_10130_10324_10342_10547_10325_10343_10546_10340_10548_10341_10545_10084_10083_10618_10630_10307_5711220_5722320_10313_10059_10534_100031_10103_10627_10626_10624_10623_10622_10621_10620_10142,searchweb201603_2,ppcSwitch_5_ppcChannel&algo_expid=875aa997-05fe-4eda-9d76-0aaefcaeff83-0&algo_pvid=875aa997-05fe-4eda-9d76-0aaefcaeff83&priceBeautifyAB=0

                      https://www.aliexpress.com/item/3D-Printer-Rumba-Board-With-6pcs-TMC2130-Stepper-Driver-6pcs-Heatsink-High-Quality-3D-Printer-Parts/32839321651.html?spm=2114.search0204.3.49.3e5a8105IWdaWH&ws_ab_test=searchweb0_0,searchweb201602_5_10152_5711320_10151_10065_10344_10068_10130_10324_10342_10547_10325_10343_10546_10340_10548_10341_10545_10084_10083_10618_10630_10307_5711220_5722320_10313_10059_10534_100031_10103_10627_10626_10624_10623_10622_10621_10620_10142,searchweb201603_2,ppcSwitch_5_ppcChannel&algo_expid=875aa997-05fe-4eda-9d76-0aaefcaeff83-7&algo_pvid=875aa997-05fe-4eda-9d76-0aaefcaeff83&priceBeautifyAB=0

                      I have no experience with either board, so I don't know if either would be desirable.

                      The pinout of the TMC2130 is different than the A4988 driver currently used in my Woodpecker. However, I could perhaps make an adapter board to re-route the pins so as to be compatible. In that case, maybe I could plug them into my Woodpecker board. A video by Sanladerer seems to imply that might actually work:
                      https://www.youtube.com/watch?v=sPvTB3irCxQ

                      Note: from what I've read, the v1.1 TMC2130 modules are much better for adapting than the v1.0 modules.

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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #580

                        I'm unsure what kind of firmware runs on the Woodpecker board, so I have doubts whether it could exploit the Trinamic features. Anyone here know?

                        So.... I'm looking at a Smoothieboard as perhaps one possibility, although I'm not sure yet as to whether Chillipepr will talkto it.

                        https://www.panucatt.com/azteeg_X5_mini_reprap_3d_printer_controller_p/ax5mini.htm

                        dbemowskD 1 Reply Last reply
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                        • NeverDieN NeverDie

                          I'm unsure what kind of firmware runs on the Woodpecker board, so I have doubts whether it could exploit the Trinamic features. Anyone here know?

                          So.... I'm looking at a Smoothieboard as perhaps one possibility, although I'm not sure yet as to whether Chillipepr will talkto it.

                          https://www.panucatt.com/azteeg_X5_mini_reprap_3d_printer_controller_p/ax5mini.htm

                          dbemowskD Offline
                          dbemowskD Offline
                          dbemowsk
                          wrote on last edited by
                          #581

                          Are you looking at this for a 3D printer or for your CNC? If you are looking at it for a 3D printer, have you looked at the RAMPS 1.4 boards? I like their modular design over a fully integrated board for the simple fact that if a part dies, you are only replacing the one part and not an entire board. This make repairs cheaper if something goes wrong.

                          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                          • dbemowskD Offline
                            dbemowskD Offline
                            dbemowsk
                            wrote on last edited by
                            #582

                            @NeverDie I have one more question of measurements on your CNC. If you look at the pic, can you tell me the measurements of the red and blue arrows on your machine? I have some idea of how tall I want my bracket for the red arrow area, but you were mentioning that you wish you had more travel in that area and I am curious if I have enough room.
                            0_1519542411199_a95b8ec0-7982-45f9-85ff-aae1db2885b2-image.png

                            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                            NeverDieN 1 Reply Last reply
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                            • dbemowskD dbemowsk

                              @NeverDie I have one more question of measurements on your CNC. If you look at the pic, can you tell me the measurements of the red and blue arrows on your machine? I have some idea of how tall I want my bracket for the red arrow area, but you were mentioning that you wish you had more travel in that area and I am curious if I have enough room.
                              0_1519542411199_a95b8ec0-7982-45f9-85ff-aae1db2885b2-image.png

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #583

                              @dbemowsk
                              red: 100mm
                              blue: 53mm

                              RFM69R 1 Reply Last reply
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                              • NeverDieN NeverDie

                                @dbemowsk
                                red: 100mm
                                blue: 53mm

                                RFM69R Offline
                                RFM69R Offline
                                RFM69
                                wrote on last edited by RFM69
                                #584

                                Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                                Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                                scalzS NeverDieN 3 Replies Last reply
                                1
                                • RFM69R RFM69

                                  Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                                  Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                                  scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by scalz
                                  #585

                                  @rfm69 said in CNC PCB milling:

                                  PCB pick and place module along with a CNC tool changer in the video above.

                                  Imho, it's certainly a fun project.. but I think you can go faster by hand ;)
                                  Only a thousands more expensive machine will be faster for assembling, and they are more precise, have a lot more features (cam driven features, more feeders etc.).

                                  Pick And Place is not plug and play at all :) there is lot of calibration, preparation. So it's useful and save time, only if you plan volume production. This is why there is often fees when you ask for a pcba, they spend time for calibrating each new board, parts in database etc.

                                  There are multiple different diy pnp, most of them are slow, not enough precise for <0402 etc..
                                  If it's for 0603 size with some dfn, low volume, you don't need this kind of investments I think.. but if you want to tinker it's fun I imagine.

                                  For example, if I remember well, someone said he can assemble an easypcb in 30mn, trhough hole. Good but that's the time I need to get assembled&soldered one of my compact smd multisensors boards, no PNP, no handsoldering..
                                  PNP is just for placing, it won't fix test, soldering shorts etc, that still need some agility :)

                                  No need of a solder paster dispenser, I use stencils. I like freedom for placing parts, but you can also build a simple manual pick&place in case you shake when placing (no shaking here). With a good magnifier, easy! (I have a big one like dentists, + another one with a cam). Finally, the reflow oven cook it. When I need a repair/reflow -> flux + hot air or fine solder tip. Well organized, you're faster like that. Not the same, if you want to assemble 50 boards, agreed.

                                  So, I've no real xp on PNP, but I'm not new at assembling smd boards. Saying this because I already digged in forums, diy builds, reviews, as I need to invest in a cnc router, and PNP this year. and I'm lucky I can talk with local professionals.. I always "try" to get a good ratio between the need/time/ROI . I'll build the cnc router, but I'll buy the PNP. there are a few interesting but it's still a few thousands dollars.

                                  RFM69R 1 Reply Last reply
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                                  • RFM69R RFM69

                                    Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                                    Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by
                                    #586

                                    @rfm69 Thanks! I've already learned something potentially very useful: instead of doing his etching with an etching bit, he uses a V spiral endmill 30 degrees. Unfortunately, he didn't say the diameter. :(

                                    Interestingly, he didn't even bother with autoleveling.

                                    https://www.youtube.com/watch?v=KeY3bZJbtm0

                                    YveauxY 1 Reply Last reply
                                    1
                                    • RFM69R RFM69

                                      Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                                      Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #587

                                      @rfm69 Yes, a tool changer would be very nice to have.

                                      1 Reply Last reply
                                      1
                                      • NeverDieN NeverDie

                                        @rfm69 Thanks! I've already learned something potentially very useful: instead of doing his etching with an etching bit, he uses a V spiral endmill 30 degrees. Unfortunately, he didn't say the diameter. :(

                                        Interestingly, he didn't even bother with autoleveling.

                                        https://www.youtube.com/watch?v=KeY3bZJbtm0

                                        YveauxY Offline
                                        YveauxY Offline
                                        Yveaux
                                        Mod
                                        wrote on last edited by
                                        #588

                                        @neverdie said in CNC PCB milling:

                                        Interestingly, he didn't even bother with autoleveling

                                        Are you sure? What's happening from 3:25 then?

                                        http://yveaux.blogspot.nl

                                        NeverDieN 1 Reply Last reply
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                                        • YveauxY Yveaux

                                          @neverdie said in CNC PCB milling:

                                          Interestingly, he didn't even bother with autoleveling

                                          Are you sure? What's happening from 3:25 then?

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by
                                          #589

                                          @yveaux said in CNC PCB milling:

                                          @neverdie said in CNC PCB milling:

                                          Interestingly, he didn't even bother with autoleveling

                                          Are you sure? What's happening from 3:25 then?

                                          You're right. I guess he edited most of it out, or else he did just a partial.

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