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  3. 110v-230v AC to Mysensors PCB board

110v-230v AC to Mysensors PCB board

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  • bjornhallbergB bjornhallberg

    Hmmm. I got the 5.5V DC varistor from another AliExpress seller and I'm a bit puzzled as to why it starts smoking after a few seconds. Tried several of them. The HLK gives a solid 5V output. I'm assuming I got some lower voltage varistors by mistake?

    m26872M Offline
    m26872M Offline
    m26872
    Hardware Contributor
    wrote on last edited by
    #113

    @bjornhallberg Maybe I've missed reading something, but why use a varistor for 5 Vdc and not a zener diode?

    bjornhallbergB 1 Reply Last reply
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    • AWIA AWI

      @shabba Right... if you look at the schematics upload-a10f80dc-0eda-4c4b-aa49-e0bbc6f827a8 you can see that the two capacitors can be swapped without consequences

      S Offline
      S Offline
      shabba
      wrote on last edited by
      #114

      @AWI Thanks! Very true!

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      • m26872M m26872

        @bjornhallberg Maybe I've missed reading something, but why use a varistor for 5 Vdc and not a zener diode?

        bjornhallbergB Offline
        bjornhallbergB Offline
        bjornhallberg
        Hero Member
        wrote on last edited by
        #115

        @m26872 You're probably right, I just followed the BOM. I'll see if I can stock up on some diodes from AliExpress for future use.

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        • korttomaK Offline
          korttomaK Offline
          korttoma
          Hero Member
          wrote on last edited by korttoma
          #116

          Whould a 5.1V zener work?

          edit: removed the link to the product so that no one would buy it the specs of it is to tight to be used with HLK.

          • Tomas
          m26872M 1 Reply Last reply
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          • Cliff KarlssonC Offline
            Cliff KarlssonC Offline
            Cliff Karlsson
            wrote on last edited by
            #117

            Just a stupid question, the "G3MB-202P DC-AC PCB SSR In 5VDC,Out 240V AC 2A " What happens if I forget and plug something more power-hungry like a toaster or a microwave-owen? does any of the fuses blow or does the relay break ?

            1 Reply Last reply
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            • korttomaK Offline
              korttomaK Offline
              korttoma
              Hero Member
              wrote on last edited by
              #118

              there is no fuse on the relay switch so I guess either the PCB or the relay will fail.

              • Tomas
              1 Reply Last reply
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              • m26872M Offline
                m26872M Offline
                m26872
                Hardware Contributor
                wrote on last edited by
                #119

                I've seen commercial products with a thermal fuse glued to the switching side of the relay. Maybe that would help some in such situation.

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                • korttomaK korttoma

                  Whould a 5.1V zener work?

                  edit: removed the link to the product so that no one would buy it the specs of it is to tight to be used with HLK.

                  m26872M Offline
                  m26872M Offline
                  m26872
                  Hardware Contributor
                  wrote on last edited by m26872
                  #120

                  @korttoma A 5.1V zener is probably too tight. The HLK seems rated 5+/-0.2V.

                  bjornhallbergB 1 Reply Last reply
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                  • m26872M m26872

                    @korttoma A 5.1V zener is probably too tight. The HLK seems rated 5+/-0.2V.

                    bjornhallbergB Offline
                    bjornhallbergB Offline
                    bjornhallberg
                    Hero Member
                    wrote on last edited by
                    #121

                    @m26872 Indeed, mine is 5.08V (with no load). I ordered some 5.1V and 5.6V 1206 SMD diodes from Ali for future use. Plus some 3.6V. And a set of DIP diodes.

                    rvendrameR 1 Reply Last reply
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                    • bjornhallbergB bjornhallberg

                      @m26872 Indeed, mine is 5.08V (with no load). I ordered some 5.1V and 5.6V 1206 SMD diodes from Ali for future use. Plus some 3.6V. And a set of DIP diodes.

                      rvendrameR Offline
                      rvendrameR Offline
                      rvendrame
                      Hero Member
                      wrote on last edited by
                      #122

                      @bjornhallberg said:

                      I ordered some 5.1V and 5.6V 1206 SMD diodes

                      Just to remember, the typical zeners are 1W , which gives a max of 200mA of output capacity, pretty enough for Arduino+radio, but maybe not enough for many relays / Leds etc. And if they burn due overload, they will allow all voltage/current flowing from PSU into arduino.

                      That explains why we suggested the varistor, in order to short the PSU output and trigger its internal protection. Strange that your varistors didn't survive... Bad lot? Maybe they are not 5.5V as stated?

                      Home Assistant / Vera Plus UI7
                      ESP8266 GW + mySensors 2.3.2
                      Alexa / Google Home

                      m26872M 1 Reply Last reply
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                      • rvendrameR rvendrame

                        @bjornhallberg said:

                        I ordered some 5.1V and 5.6V 1206 SMD diodes

                        Just to remember, the typical zeners are 1W , which gives a max of 200mA of output capacity, pretty enough for Arduino+radio, but maybe not enough for many relays / Leds etc. And if they burn due overload, they will allow all voltage/current flowing from PSU into arduino.

                        That explains why we suggested the varistor, in order to short the PSU output and trigger its internal protection. Strange that your varistors didn't survive... Bad lot? Maybe they are not 5.5V as stated?

                        m26872M Offline
                        m26872M Offline
                        m26872
                        Hardware Contributor
                        wrote on last edited by
                        #123

                        @rvendrame
                        No.
                        The zener will only lead current during over voltage condition and only needs to dissapate enough energy till one of your (multiple?) over current protection trips. Just as your varistor setup is supposed to work.

                        rvendrameR 1 Reply Last reply
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                        • m26872M m26872

                          @rvendrame
                          No.
                          The zener will only lead current during over voltage condition and only needs to dissapate enough energy till one of your (multiple?) over current protection trips. Just as your varistor setup is supposed to work.

                          rvendrameR Offline
                          rvendrameR Offline
                          rvendrame
                          Hero Member
                          wrote on last edited by
                          #124

                          @m26872 , is it also true in case the PSU itself fail? And what happens if the circuit consumes more current than zener rating? I'm my (poor) knowledge, zeners are more relevant for stabilization, while varistor are effective 'protection' devices...

                          Home Assistant / Vera Plus UI7
                          ESP8266 GW + mySensors 2.3.2
                          Alexa / Google Home

                          m26872M 1 Reply Last reply
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                          • M mvdarend

                            I spoke too soon... the unit seems to work well, but I hadn't tested if the relay actually switched or not. The status seems to change fine in the serial monitor, but it doesn't seem to be actually switching. I'll have to do some more troubleshooting.

                            S Offline
                            S Offline
                            shabba
                            wrote on last edited by
                            #125

                            @mvdarend You discover your issue with the relay?

                            M 1 Reply Last reply
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                            • rvendrameR rvendrame

                              @m26872 , is it also true in case the PSU itself fail? And what happens if the circuit consumes more current than zener rating? I'm my (poor) knowledge, zeners are more relevant for stabilization, while varistor are effective 'protection' devices...

                              m26872M Offline
                              m26872M Offline
                              m26872
                              Hardware Contributor
                              wrote on last edited by
                              #126

                              @rvendrame
                              since we're discussing the PSU secondary side (output side), I think we already presume errors with the PSU. A fuse (over current protection) on the secondary is not just there as a back-up if the PSU internal over current protection fails. The fuse will also prevent your over voltage protection (zener, varistor, ...) from overload/burn/start a fire.

                              The current from PSU to load will not pass through the zener and hence the rating is irrelevant from that perspective. In other applications where a zener is used as voltage regulator, the full load current will pass through the zener when in idleing and then the rating is critical.

                              korttomaK 1 Reply Last reply
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                              • m26872M m26872

                                @rvendrame
                                since we're discussing the PSU secondary side (output side), I think we already presume errors with the PSU. A fuse (over current protection) on the secondary is not just there as a back-up if the PSU internal over current protection fails. The fuse will also prevent your over voltage protection (zener, varistor, ...) from overload/burn/start a fire.

                                The current from PSU to load will not pass through the zener and hence the rating is irrelevant from that perspective. In other applications where a zener is used as voltage regulator, the full load current will pass through the zener when in idleing and then the rating is critical.

                                korttomaK Offline
                                korttomaK Offline
                                korttoma
                                Hero Member
                                wrote on last edited by
                                #127

                                @m26872 so how do we need to rate the zener? Should the zener be rated so that the fuse will blow before the zener brakes from the current it passes due to an over voltage situation? Or is it OK that the zener brakes to as long as it takes out the fuse first. Then an automatic fuse will no longer work.

                                • Tomas
                                m26872M 1 Reply Last reply
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                                • S shabba

                                  @mvdarend You discover your issue with the relay?

                                  M Offline
                                  M Offline
                                  mvdarend
                                  wrote on last edited by
                                  #128

                                  @shabba said:

                                  @mvdarend You discover your issue with the relay?

                                  Sorry, since that post I tried a few small things. But then I got caught up in other projects/work/family :) and haven't had time time to look into it further.

                                  1 Reply Last reply
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                                  • korttomaK korttoma

                                    @m26872 so how do we need to rate the zener? Should the zener be rated so that the fuse will blow before the zener brakes from the current it passes due to an over voltage situation? Or is it OK that the zener brakes to as long as it takes out the fuse first. Then an automatic fuse will no longer work.

                                    m26872M Offline
                                    m26872M Offline
                                    m26872
                                    Hardware Contributor
                                    wrote on last edited by m26872
                                    #129

                                    @korttoma Good questions. As always a trade-off of risk, cost, space, taste, etc. They should already be answered in the varistor case though. Personally I think it's overkill with additional overvoltage protection at the low volt secondary side of a good quality PSU and an inexpensive load - fuse, capacitors and regulators should be more than enough. Focus should be the primary side protections.

                                    Edit: Btw. Found some reading. See p.44

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                                    • bjornhallbergB Offline
                                      bjornhallbergB Offline
                                      bjornhallberg
                                      Hero Member
                                      wrote on last edited by
                                      #130

                                      Just a quick post to confirm I got the relays working as well (with Domoticz). I didn't read the schematic at first and just assumed how the mains and relay external wiring should be done. Still no idea about the smoking varistor.

                                      S 1 Reply Last reply
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                                      • bjornhallbergB bjornhallberg

                                        Just a quick post to confirm I got the relays working as well (with Domoticz). I didn't read the schematic at first and just assumed how the mains and relay external wiring should be done. Still no idea about the smoking varistor.

                                        S Offline
                                        S Offline
                                        shabba
                                        wrote on last edited by
                                        #131

                                        I thought all my relays were shot as I was not getting continuity on the load pins when I applied 5V. I checked resistance and there is just over 2K when 5V applied and infinite when none. I am going to put back together assuming the 240V A/C will pass through just fine.

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                                        • S Offline
                                          S Offline
                                          shabba
                                          wrote on last edited by
                                          #132

                                          What would cause no power to VCC when connected to mains (even though there is 5V at end of HLK-PM01) - if I bring that 5V with a jumper to VCC it works. Also works fine when connected to the serial port - Bad DC varistor?

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