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  3. My 1AA battery sensor

My 1AA battery sensor

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prototypepoweredbatterylow
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  • klimK klim

    Hi, based on the results of my last measurement the sensor needs 90µA, while sleeping + consumption for transmitting, but this depends on the configuration.
    The theoretical battery life just for sleeping (without battery self discharge) should be:
    2500mAh/90µA=27777h
    27777h/24h=1157d
    1157d/365d/3,17a

    T Offline
    T Offline
    that0n3guy
    wrote on last edited by
    #7

    @klim said:

    Hi, based on the results of my last measurement the sensor needs 90µA, while sleeping + consumption for transmitting, but this depends on the configuration.
    The theoretical battery life just for sleeping (without battery self discharge) should be:
    2500mAh/90µA=27777h
    27777h/24h=1157d
    1157d/365d/3,17a

    I'm basically asking because everyone states that the step-up pulls like 1ma even arduino is in sleep. Your saying yours is not doing that?

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    • klimK Offline
      klimK Offline
      klim
      wrote on last edited by
      #8

      @daulagari:
      I'm aware of that it is not the best option to mount them close to each other, but as it is just a prototype nearly everything is allowed :-)
      I did a quick test with success on a distance of 5m through a cement-wall of 20cm width.
      A capacitor for NRF24l01 is already on board, it's the grey one with a capacity of 4µ7. I know it's just an ordinary aluminium capacitor and not low-ESR, but i had nothing other at home.

      @that0n3guy:
      Again tested at battery side: 90µA @ 1.5V --> 135µW. Take a look here:
      upload-851de198-37be-40aa-9307-f087de7faa52

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      • m26872M Offline
        m26872M Offline
        m26872
        Hardware Contributor
        wrote on last edited by m26872
        #9

        @klim If you press the yellow button you'll see 1mAac. It will not imply real power, but impair battery life, Question is how much?

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        • klimK Offline
          klimK Offline
          klim
          wrote on last edited by
          #10

          @m26872: Why should i measure a dc current in ac mode? I did it anyway, the result was 0.87mA when sleeping. Please enlighten me.

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          • tbowmoT Offline
            tbowmoT Offline
            tbowmo
            Admin
            wrote on last edited by tbowmo
            #11

            @klim

            As the stepup converter functions, by chopping the supply up with a squarewave (in the order of 100-400kHz) it will not be a dc current. It will be more like an AC current

            see comment below.

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            • klimK Offline
              klimK Offline
              klim
              wrote on last edited by
              #12

              Thanks a lot for clarifying, i didn't thought about that before. This means the power consumption is not as good as it seems.

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              • tbowmoT Offline
                tbowmoT Offline
                tbowmo
                Admin
                wrote on last edited by
                #13

                Tried to search google to back up my theory, but I failed at it :sa:

                So I turned to a group of fellow electronic nerds, asking them how to measure things.. The conclusion from their responses is:

                Use DC current measurement, if your multimeter is good at averaging things. Otherwise, use a oscilloscope with a series resistor, and use integral maths to calculate the real current usage..

                So I was wrong in my assumptions.. Sorry :)

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                • klimK Offline
                  klimK Offline
                  klim
                  wrote on last edited by
                  #14

                  Thanks for your info. That was my toughts too, to use an oscilloscope and integrating the current over time, but first i need a good digital oscilloscope to do that.

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                  • T Offline
                    T Offline
                    therik
                    wrote on last edited by
                    #15

                    This was also my method (using an oscilloscope to integrate the current), but...I found it difficult to measure the very low currents...µA range with an oscilloscope (these are very high quality Tectronics units, we have many at work, but there is some DC offset even though I calibrated the probe, yada yada yada). So, on some more recent measurements I used a Keithley bench multimeter with averaging. I guess the final test is to see how long the batteries (or battery) actually last.

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                    • klimK Offline
                      klimK Offline
                      klim
                      wrote on last edited by klim
                      #16

                      I know about the problems and accuracy for very low current measurements without special instruments. Therefore i want to buy a µCurrent Gold adapter soon, it is a very cost effective way to measure very low currents. This adapter with the combination of a digital oscilloscope with math is what we need here. But at the end as therik already said: the final test is to see how long the battery actually last

                      tbowmoT 1 Reply Last reply
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                      • klimK klim

                        I know about the problems and accuracy for very low current measurements without special instruments. Therefore i want to buy a µCurrent Gold adapter soon, it is a very cost effective way to measure very low currents. This adapter with the combination of a digital oscilloscope with math is what we need here. But at the end as therik already said: the final test is to see how long the battery actually last

                        tbowmoT Offline
                        tbowmoT Offline
                        tbowmo
                        Admin
                        wrote on last edited by
                        #17

                        @klim said:

                        the final test is to see how long the battery actually last

                        Only problem is, that this is going to take a very long time to check..

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                        • klimK Offline
                          klimK Offline
                          klim
                          wrote on last edited by
                          #18

                          That's the reason, we must use instruments and methods to give predictions, instead of waiting for real results ;-)

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                          • T Offline
                            T Offline
                            therik
                            wrote on last edited by
                            #19

                            The longer it takes to find out, the better, right? ;)

                            RJ_MakeR 1 Reply Last reply
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                            • T therik

                              The longer it takes to find out, the better, right? ;)

                              RJ_MakeR Offline
                              RJ_MakeR Offline
                              RJ_Make
                              Hero Member
                              wrote on last edited by
                              #20

                              @therik Yes, but then any corrections also take longer to test.. :-)

                              RJ_Make

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                              • T Offline
                                T Offline
                                that0n3guy
                                wrote on last edited by
                                #21

                                Well, if its pulling ~1mA, then it should only last about a month or two. (right?)

                                You could also pull battery voltages to see the battery "level" as well.

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                                • klimK klim

                                  Hi, i want to present you my working but not really sexy looking single cell AA battery sensor. It is as it is - under development and was just made to get some experience about power consumption and physical size.
                                  I thought a lot about the type of battery to choose, but at the end i desisted to use an ordinary AA cell. I know about the advantages and disadvantages of different battery chemistry and types, but in the aspect of price/mA the AA battery is still the winner. Self discharge of a few years is acceptable for that type of battery.
                                  Another aspect i followed is, just to use buy-able and assembled modules, as i don't have enough time to build my own arduino board, or battery management (step up), etc. .....

                                  The core of the sensor is the battery itself. The components are mounted around the battery. The sensor can be completely disassembled in a few seconds, as the modules are just connected with pin headers.
                                  The power consumption for sleep is around 90µA, if i can believe my Fluke 175. The power consumption of normal operation and transmit i don't post here, because of two reasons:

                                  1. I was not able to get a good measurement result with a multimeter. I should integrate the consumption over time to get a real result.
                                  2. The lifetime of a sensor is dominated by the sleep consumption, not by the operating consumption (if transmission time is just a few times per hour)

                                  There are still some improvements to do, but ehh, this is just a prototype.

                                  Used components:
                                  -Arduino pro mini 3.3V @ 8Mhz (mcu board)
                                  -NRF24L01 (wireless board)
                                  -3.3V StepUp (0.8V-3.3V from Canton electronic an ebay product link)

                                  Modifications:
                                  -Arduino board: Cut LED
                                  -Arduino board: Cut LDO
                                  -StepUp board: Cut LED

                                  Physical dimensions (without pin headers):
                                  65mm x 22mm x 25mm

                                  Which values the sensor can send?
                                  In general this is just a battery monitor, as i want to get some experience of power consumption, but the pin header is able to work with various types of sensors. I use a simple DS18B20 temperature sensor on the header pins.

                                  Here are some pictures:

                                  Overall view1
                                  upload-55448569-77ab-4346-80ce-0fbb859991ea

                                  Overall view2
                                  upload-47cc27d8-c72c-47f6-8219-ed2668202c61

                                  Overall view3
                                  upload-ec04de50-8172-4891-914f-413dafa86824

                                  Overall view4
                                  upload-10334a15-91fb-4171-bda9-92e976e95de7

                                  Unused space over battery, but i didn't had the correct pin headers at home "mea culpa"
                                  upload-3e47d133-e3e2-46e0-8fc1-c3d667439ece

                                  Disassembled view1
                                  upload-fce77d46-7b45-4388-920d-f74055c0a75e

                                  Disassembled view2
                                  upload-6278a2b6-a1ce-41a1-a788-146209c0ab04

                                  Assemble view1
                                  upload-aba7428f-b2b4-40c3-a727-c4923e15f347

                                  Assemble view2
                                  upload-46644d8c-9537-431b-8bc2-eeaace130e79

                                  Assemble view3
                                  upload-2dd25b83-45e6-4861-9934-9fb3288185ef

                                  Assemble view4
                                  upload-d954cb15-453d-4817-bc0c-cb589acdf69d

                                  Assemble view5
                                  upload-ea78b989-eeb8-4d9d-be4d-846bf6b3e8d1

                                  Bottom view (remember - just a prototype)
                                  upload-62b434cd-c8d5-48dd-b959-d897f8de4224

                                  I hope i could give you some potential ideas for your own project.
                                  Questions, suggestions, feedback, all is welcome.

                                  TotcheT Offline
                                  TotcheT Offline
                                  Totche
                                  wrote on last edited by
                                  #22

                                  @klim Nice integration.

                                  Do you have a schematic of your board ?
                                  especially for the pins with the jumper.

                                  As I can see, the blue jumper is for open/closed current loop, but for the other pins ?

                                  Thanks

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                                  • jsiddallJ Offline
                                    jsiddallJ Offline
                                    jsiddall
                                    Plugin Developer
                                    wrote on last edited by
                                    #23

                                    Looks like it has been a year or two now. Is it still going on the original battery?

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