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  3. 110v-230v AC to Mysensors PCB board

110v-230v AC to Mysensors PCB board

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  • HenryWhiteH HenryWhite

    @GertSanders said:

    @Yveaux No, also still waiting for the order to arrive. But a coil resistance of 20-25 Ohm means driving the coil with a FET. Not directly from a atmega328 pin.

    Correct. Here's how I wired the songle relay on my Lithium Ion Sensor PCB:

    0_1455277788002_123123.png

    @GertSanders said:

    @Porky6666 : only switches 3A, SONGLE relay can switch 10A.

    I wouldn't trust both of them when it comes to switching high amp devices over 3A. I think there is a reason no german electronics shop sells songle relays :smile:

    Plus, relays from an electronics shop in your country might cost the same than the songle relays or will just be a tiny bit more expensive.

    At least this is true for 5V relays. 3V relays are hard to find (at least in germany)

    GertSandersG Offline
    GertSandersG Offline
    GertSanders
    Hardware Contributor
    wrote on last edited by
    #211

    @HenryWhite said:

    I wouldn't trust both of them when it comes to switching high amp devices over 3A.

    I agree, I plan to switch lights, so my preference goes to the 10A model, just to be sure. I have used the SONGLE 5V versions, and none have ever given me reason to doubt their quality. Since I found a 3V3 powersupply I want to try building a full 3V3 board. Should be fun.

    1 Reply Last reply
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    • toabhishekvermaT Offline
      toabhishekvermaT Offline
      toabhishekverma
      wrote on last edited by
      #212

      @HenryWhite why do we need D1 Diode (if i am write) in that circuit? do this circuit will not work without diode?
      (sorry dont know much about electronics)

      HenryWhiteH 1 Reply Last reply
      0
      • toabhishekvermaT toabhishekverma

        @HenryWhite why do we need D1 Diode (if i am write) in that circuit? do this circuit will not work without diode?
        (sorry dont know much about electronics)

        HenryWhiteH Offline
        HenryWhiteH Offline
        HenryWhite
        wrote on last edited by HenryWhite
        #213

        @toabhishekverma https://en.m.wikipedia.org/wiki/Flyback_diode

        in short: It is needed to protect the NPN transistor from damage.
        The circuit will work without diode, But eventually damage the transistor.

        1 Reply Last reply
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        • m26872M Offline
          m26872M Offline
          m26872
          Hardware Contributor
          wrote on last edited by
          #214

          @GertSanders Have you breadboarded your 3.3V design? I'm a bit worried that removing linear converter will impair the performance of the our fussy nRF clones due to less power supply ripple rejection. I think those going for the ESP8266 are better off.

          GertSandersG 1 Reply Last reply
          0
          • T Offline
            T Offline
            tomkxy
            wrote on last edited by
            #215

            Anyone has an idea where to source the 5.5V varistor? I received a bunch from AliExpress following which seem to be broken.
            I found this link http://www.farnell.com/datasheets/575651.pdf. However, there seem to be a bunch of 5.5 V varistor. Can anybody help me figuring out the right ones?

            icebobI 1 Reply Last reply
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            • T tomkxy

              Anyone has an idea where to source the 5.5V varistor? I received a bunch from AliExpress following which seem to be broken.
              I found this link http://www.farnell.com/datasheets/575651.pdf. However, there seem to be a bunch of 5.5 V varistor. Can anybody help me figuring out the right ones?

              icebobI Offline
              icebobI Offline
              icebob
              wrote on last edited by
              #216

              @tomkxy I'm using this one: http://hu.farnell.com/multicomp/mcvz1206m050agt/varistor-multilayer-4vac-0402/dp/2462756

              T 1 Reply Last reply
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              • m26872M m26872

                @GertSanders Have you breadboarded your 3.3V design? I'm a bit worried that removing linear converter will impair the performance of the our fussy nRF clones due to less power supply ripple rejection. I think those going for the ESP8266 are better off.

                GertSandersG Offline
                GertSandersG Offline
                GertSanders
                Hardware Contributor
                wrote on last edited by GertSanders
                #217

                @m26872 I have not used the 3V3 version of the Hilink converter, it was just shipped today (ordered last week). It will take a few more weeks to reach me. But then I will test it on my ac board. We will see.
                23/FEB: Update: the converters are here. I will make a node with this converter version this weekend.

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                • icebobI icebob

                  @tomkxy I'm using this one: http://hu.farnell.com/multicomp/mcvz1206m050agt/varistor-multilayer-4vac-0402/dp/2462756

                  T Offline
                  T Offline
                  tomkxy
                  wrote on last edited by
                  #218

                  @icebob said:

                  @tomkxy I'm using this one: http://hu.farnell.com/multicomp/mcvz1206m050agt/varistor-multilayer-4vac-0402/dp/2462756

                  Thanks! It's a pity that the chinese "varistors" seem to be jumpers. I even saw in some offers on AliExpress that they are referred to as jumpers.

                  1 Reply Last reply
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                  • T Offline
                    T Offline
                    tomkxy
                    wrote on last edited by
                    #219

                    How can I check whether the solid state relay works at all. My assembled board receives messages and sets state properly, I have 5V on the pin, however the relay does not seem to switch. Should I hear it? Any other ideas for "debugging"?

                    GertSandersG 1 Reply Last reply
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                    • T tomkxy

                      How can I check whether the solid state relay works at all. My assembled board receives messages and sets state properly, I have 5V on the pin, however the relay does not seem to switch. Should I hear it? Any other ideas for "debugging"?

                      GertSandersG Offline
                      GertSandersG Offline
                      GertSanders
                      Hardware Contributor
                      wrote on last edited by GertSanders
                      #220

                      @tomkxy
                      Measure the resistance over the AC terminals of the SSR. It should be very high when "open" en very low when "closed". SSRs do not make sounds when they switch, so sound will not give a clue if they work.

                      1 Reply Last reply
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                      • J Offline
                        J Offline
                        Jan Gatzke
                        wrote on last edited by
                        #221

                        Most SSRs cannot be checked this way because they can only switch AC and not DC. See https://en.wikipedia.org/wiki/Zero_cross_circuit

                        1 Reply Last reply
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                        • Cliff KarlssonC Offline
                          Cliff KarlssonC Offline
                          Cliff Karlsson
                          wrote on last edited by
                          #222

                          I don't know if this has been answered already. But I have some major problems soldering the thermal fuse to the board. It always blows. Any tips ?

                          m26872M 1 Reply Last reply
                          0
                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #223

                            @Cliff-Karlsson Be quick :)
                            I have the same problem - dont know any better sollution atm... solder for 0.5 sec and remove - then you need to let it cool down before adding more solder.

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                            • Cliff KarlssonC Offline
                              Cliff KarlssonC Offline
                              Cliff Karlsson
                              wrote on last edited by
                              #224

                              I read something before about low temp thermal sensors usally being crimped to place. Do you know how this works and if it is usable on the pcb?

                              Also the last times I tried to assemble the parts on the pcb I noticed that the holes for one of the fuses are too narrow for the standard brown(?) auto reset fuse. I have managed to destroy the solderpads every time I tried to drill the holes a little bigger.
                              Can I use a standard glass fuse for this one with the same value?

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                              0
                              • C Offline
                                C Offline
                                csa02221862
                                wrote on last edited by
                                #225

                                Just a couple of questions. Most of the components are 240V, are these the same as used for 110/120v in the US? Also one of the varistors is not available, suggested alternative?
                                Thanks

                                1 Reply Last reply
                                0
                                • V Offline
                                  V Offline
                                  vil1driver
                                  wrote on last edited by vil1driver
                                  #226

                                  Hi,

                                  thanks for your great work..
                                  great to have chosed a pwm output for the relay (ssr can be used as a dimmer)
                                  but is it possible to add a fuse on the ssr output too ?
                                  and a second switch

                                  and imho relay's trace is too near a nrf trace..
                                  and return the draw of le33 :p

                                  sry for my english
                                  thanks

                                  1 Reply Last reply
                                  0
                                  • Sefi NinioS Offline
                                    Sefi NinioS Offline
                                    Sefi Ninio
                                    wrote on last edited by Sefi Ninio
                                    #227

                                    Hello,

                                    I love your design!
                                    However, I must have missed something. Considering I want to retain the ability to turn the light off with the wall switch, this board does not allow to connect the relay as a 3-way switch.

                                    Also, considering it could be mounted inside the wall (and not only in the lamp base) - having 2-3 relays would be very functional! In my house, it is very common that a single wall mount has 3-4 switches that control 3-4 separate lamps. It will probably make the board bigger, more so if we support 3-way switches (see above comment), but it will be very versatile, especially for 4-way switches (see http://forum.mysensors.org/topic/3173/3-4-way-switch-with-a-relay )

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                                    • toabhishekvermaT Offline
                                      toabhishekvermaT Offline
                                      toabhishekverma
                                      wrote on last edited by
                                      #228

                                      Hi Sefi Ninio,
                                      There are two ways you can do it, Either change relay to SPDT Relay which is two way relay. this option is not feasible with this pcb. But if you are not using same PCB you can try SPDT relays.

                                      Second option which can work with this setup is ,
                                      Your light switch has two pins, connect them with gpio and 3.3 power .
                                      when switch turn on/off gpio pin input goes high(when on) and low (when off).
                                      You have to write a code to monitor this gpio and if its state changes, you have to toggle the relay state.

                                      This is my idea, I havent tried it yet. and I am newbie too, Please comment.

                                      I hope I am clear enough

                                      Regards,
                                      Abhishek

                                      Sefi NinioS 1 Reply Last reply
                                      0
                                      • toabhishekvermaT toabhishekverma

                                        Hi Sefi Ninio,
                                        There are two ways you can do it, Either change relay to SPDT Relay which is two way relay. this option is not feasible with this pcb. But if you are not using same PCB you can try SPDT relays.

                                        Second option which can work with this setup is ,
                                        Your light switch has two pins, connect them with gpio and 3.3 power .
                                        when switch turn on/off gpio pin input goes high(when on) and low (when off).
                                        You have to write a code to monitor this gpio and if its state changes, you have to toggle the relay state.

                                        This is my idea, I havent tried it yet. and I am newbie too, Please comment.

                                        I hope I am clear enough

                                        Regards,
                                        Abhishek

                                        Sefi NinioS Offline
                                        Sefi NinioS Offline
                                        Sefi Ninio
                                        wrote on last edited by
                                        #229

                                        Hi, @toabhishekverma
                                        Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                                        I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                                        1. It could control 2 separate lamps
                                        2. It could behave like 2 3-way switches
                                        3. It could behave like a single 4-way switch

                                        I would have done it myself, but I have no clue 😀

                                        Sefi NinioS 1 Reply Last reply
                                        0
                                        • Cliff KarlssonC Offline
                                          Cliff KarlssonC Offline
                                          Cliff Karlsson
                                          wrote on last edited by
                                          #230

                                          I have several lamps where I have done something similar. The bulbs are wireless wemo-bulbs and I have connected the wires behind the lampswitch so that the bulbs are always powered. The I have placed a battery powered arduino witch is connected to the wall switch pin3-gnd.
                                          Every time I flip the switch the arduino wakes up and the controller sends a toggle command using REST

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