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  3. In wall - PCB, (AC to DC 5v)

In wall - PCB, (AC to DC 5v)

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pcbinwall
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  • sundberg84S Offline
    sundberg84S Offline
    sundberg84
    Hardware Contributor
    wrote on last edited by
    #11

    @samuel235 I would have tried to attach the radio with jumper wires and put the radio outside the metal box somehow.

    Controller: Proxmox VM - Home Assistant
    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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    • S Offline
      S Offline
      Samuel235
      Hardware Contributor
      wrote on last edited by
      #12

      That would be incredibly difficult to do if you're using a metal box purely for the reason of having no room between the brick and the plasterboard (Or whatever finished product you use over where you live).

      MySensors 2.1.1
      Controller - OpenHAB (Virtual Machine)
      Gateway - Arduino Mega MQTT Gateway W5100

      petewillP 1 Reply Last reply
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      • S Samuel235

        That would be incredibly difficult to do if you're using a metal box purely for the reason of having no room between the brick and the plasterboard (Or whatever finished product you use over where you live).

        petewillP Offline
        petewillP Offline
        petewill
        Admin
        wrote on last edited by
        #13

        @samuel235 You will probably have to face the radio so it's pointing through the plastic cover (not the metal box) and use repeaters in the rooms where necessary.

        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

        S 1 Reply Last reply
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        • petewillP petewill

          @samuel235 You will probably have to face the radio so it's pointing through the plastic cover (not the metal box) and use repeaters in the rooms where necessary.

          S Offline
          S Offline
          Samuel235
          Hardware Contributor
          wrote on last edited by
          #14

          @petewill I shall give this a test! I'll report back soon, hopefully.

          MySensors 2.1.1
          Controller - OpenHAB (Virtual Machine)
          Gateway - Arduino Mega MQTT Gateway W5100

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          • bjacobseB Offline
            bjacobseB Offline
            bjacobse
            wrote on last edited by
            #15

            Looks great, will you consider to create a version with 2 relays so it will be similar like the Fibaro 2 relay or Qubino 2 relay
            I also live in Sweden (Using same wall mechanical dimensions) and are searching exactly for a Mysensor relay 2 device to hide in the wall

            link to Fibaro 2 Relay zwave device

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            • sundberg84S Offline
              sundberg84S Offline
              sundberg84
              Hardware Contributor
              wrote on last edited by sundberg84
              #16

              @bjacobse My thought was to first create one working pcb to start with and leave the upper side for sensors.
              This way you can recreate that upper pcb for the needs you have and just add it as a shield to the lower pcb.

              Controller: Proxmox VM - Home Assistant
              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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              • scalzS Offline
                scalzS Offline
                scalz
                Hardware Contributor
                wrote on last edited by
                #17

                @sundberg84: hi nice idea :smiley:
                just for curiosity, what does "sweden" box look like??? I live in France, and here the most common style/size is like this: http://www.leroymerlin.fr/v3/p/produits/boite-d-encastrement-legrand-pour-mur-creux-d-67-mm-e29984
                is it like yours??

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                • korttomaK Offline
                  korttomaK Offline
                  korttoma
                  Hero Member
                  wrote on last edited by
                  #18

                  This is what I have in my walls and these in the roof in a house in Finland. I bet they are similar in Sweden.

                  • Tomas
                  1 Reply Last reply
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                  • scalzS Offline
                    scalzS Offline
                    scalz
                    Hardware Contributor
                    wrote on last edited by scalz
                    #19

                    thx :smile:
                    it seems you have good quality/strong box :wink: not cheap, a little bit bigger than ours. interesting to see difference. so in future, if I will make something inwall for me, it will fit to "nordic" box. cool. unfortunately maybe not the holes...I will check this. but it's not a big problem I think. good to know.

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                    • sundberg84S Offline
                      sundberg84S Offline
                      sundberg84
                      Hardware Contributor
                      wrote on last edited by
                      #20

                      Yea. Mine is about d =6,5 mm as well. Reminds of yours.

                      Controller: Proxmox VM - Home Assistant
                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by
                        #21

                        I ended up re-thinking this - and I think this is better.
                        Now all components are located to 1 pcb, with an empty shield.
                        This makes it possible to have a standard PCB and just create the shield or make one from a empty board.

                        @m26872 and everyone else - my biggest consern is the distanse between the high power and rest - what do you think? Im no expert.

                        1.jpg

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                        • S Offline
                          S Offline
                          Samuel235
                          Hardware Contributor
                          wrote on last edited by Samuel235
                          #22

                          The issue that i personally have at the moment with locating this style of sensor behind a switch is that the slimline boxes in UK have around 15mm of room (depth) inside once the switch itself is fitted. There is slightly more room around the sides but the middle section is around 15mm. I'm now wondering how hard it would be to maybe create a slimmer version or slightly longer, say 70/75mm in length?

                          MySensors 2.1.1
                          Controller - OpenHAB (Virtual Machine)
                          Gateway - Arduino Mega MQTT Gateway W5100

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                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by sundberg84
                            #23

                            @samuel235 That is out of my leauge! 10-15mm is pretty much a PCB with the arduino on it. Adding the HLK transformer its like 20-25mm.
                            Even if i would fit everything on one side the PCB and the HLK transformer should be hard to fit i think.

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                            • S Offline
                              S Offline
                              Samuel235
                              Hardware Contributor
                              wrote on last edited by
                              #24

                              This is where we create stable ones for your socket boxes, then i'll attempt to lay something out in terms of design if possible for a UK version. Lets get a working and stable version of yours going first and we could take it from there i guess.

                              MySensors 2.1.1
                              Controller - OpenHAB (Virtual Machine)
                              Gateway - Arduino Mega MQTT Gateway W5100

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                              • scalzS Offline
                                scalzS Offline
                                scalz
                                Hardware Contributor
                                wrote on last edited by
                                #25

                                @sundberg84: I'm not expert too, I don't know if it can help you. I hope..

                                • why not move hilink a little bit on the left...is it what you are talking about? clearance between hilink and nrf? - or about fuse...maybe for fuse...pads could be a little bit smaller. it won't drain too much current so..
                                  if you dont move hilink, maybe increase space between thermal fuse and hilink and the route between them less straight, add a little upper angle, miter/round it a little if you want. but not too near dallastemp of course you know.I guess you want to keep your ac connector middle centered too.
                                • If you want to move hilink, you can maybe change few route like this. there are better ways, sure. I have not looked longtime I hope I don't say dumb things lol, I'm not a pcb expert too. sometimes I can't get the route like I want, and the day after, hop, I see it! :laughing:
                                  2015-12-02_02-02-54.png
                                  If you have some problems sometimes to get gnd, do you use gnd plane. useful too, but not on ac lol..I think you maybe already know it.
                                  Will you have some holes? how do you plan to fix it inside?
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                                • S Offline
                                  S Offline
                                  Samuel235
                                  Hardware Contributor
                                  wrote on last edited by Samuel235
                                  #26

                                  IMG_6883.JPG IMG_6882.JPG
                                  So, this is what i have to contend with. Inside the socket i need to fit an arduino, nano or mini and some form of power supply (cell battery looks the only way) an nRF24L01 and then connect it to the rear of the switch. I may have to create my own board and arduino to reduce the footprint of my design to enable it to fit. Idealy i want to keep those current wires in the box but terminated, simply so if we move house all we need to do would be to remove the terminals and rewire into the switch.

                                  MySensors 2.1.1
                                  Controller - OpenHAB (Virtual Machine)
                                  Gateway - Arduino Mega MQTT Gateway W5100

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                                  • martinhjelmareM Offline
                                    martinhjelmareM Offline
                                    martinhjelmare
                                    Plugin Developer
                                    wrote on last edited by martinhjelmare
                                    #27

                                    I've been thinking about installing a PCB with transformer in the wall myself. I like this project, but how do you feel about leaving exposed high voltage circuitry in the wall box. Normally the wires in the box should have at least one layer of insulation and splicing should be done inside insulated caps. Don't know all the correct terms in English, so I hope you understand what I mean.

                                    Ideally I'd want a box for the PCB inside the wall box, but that will probably never fit. Right now my plan is to put a new box on the outside of the wall next to the coupling box up under the ceiling vertically ~ 120 cm from the wall box with the buttons for the lamps etc. But in my basement there are no coupling boxes under the ceiling, so there I'm forced to put everything inside the wall box, if I want it to look good.

                                    Any other ideas?

                                    S m26872M 2 Replies Last reply
                                    0
                                    • martinhjelmareM martinhjelmare

                                      I've been thinking about installing a PCB with transformer in the wall myself. I like this project, but how do you feel about leaving exposed high voltage circuitry in the wall box. Normally the wires in the box should have at least one layer of insulation and splicing should be done inside insulated caps. Don't know all the correct terms in English, so I hope you understand what I mean.

                                      Ideally I'd want a box for the PCB inside the wall box, but that will probably never fit. Right now my plan is to put a new box on the outside of the wall next to the coupling box up under the ceiling vertically ~ 120 cm from the wall box with the buttons for the lamps etc. But in my basement there are no coupling boxes under the ceiling, so there I'm forced to put everything inside the wall box, if I want it to look good.

                                      Any other ideas?

                                      S Offline
                                      S Offline
                                      Samuel235
                                      Hardware Contributor
                                      wrote on last edited by
                                      #28

                                      @martinhjelmare In your case it would be high voltage open circuitry as you plan on running it on the existing power lines that are there currently. If i understand what you're saying anyway, am i correct? However, in my case, i plan on terminating the existing wires in a terminal block or taping them off if possible to save space, then have my sensor node running off of a custom PCB holding a custom made Arduino to save even more space and then run the whole board off of a cell coin battery.

                                      MySensors 2.1.1
                                      Controller - OpenHAB (Virtual Machine)
                                      Gateway - Arduino Mega MQTT Gateway W5100

                                      martinhjelmareM 1 Reply Last reply
                                      0
                                      • S Samuel235

                                        @martinhjelmare In your case it would be high voltage open circuitry as you plan on running it on the existing power lines that are there currently. If i understand what you're saying anyway, am i correct? However, in my case, i plan on terminating the existing wires in a terminal block or taping them off if possible to save space, then have my sensor node running off of a custom PCB holding a custom made Arduino to save even more space and then run the whole board off of a cell coin battery.

                                        martinhjelmareM Offline
                                        martinhjelmareM Offline
                                        martinhjelmare
                                        Plugin Developer
                                        wrote on last edited by
                                        #29

                                        @samuel235

                                        My worry, when having exposed high voltage circuitry inside a standard wall box, with otherwise insulated wires, is that someone else than me, for example an electrician, might poke around unknowingly in the box and get electrocuted. If you have the PCB inside a separate box with warning label, the risk is at least slightly lower.

                                        S 1 Reply Last reply
                                        0
                                        • martinhjelmareM martinhjelmare

                                          @samuel235

                                          My worry, when having exposed high voltage circuitry inside a standard wall box, with otherwise insulated wires, is that someone else than me, for example an electrician, might poke around unknowingly in the box and get electrocuted. If you have the PCB inside a separate box with warning label, the risk is at least slightly lower.

                                          S Offline
                                          S Offline
                                          Samuel235
                                          Hardware Contributor
                                          wrote on last edited by
                                          #30

                                          @martinhjelmare I would agree, with your situation, and like that proposed on this PCB design (@sundberg84, please correct me if i'm wrong), like i said in my previous post. You should either conceal them or avoid using them. That is what i would advise (using UK/British rules and regulations).

                                          MySensors 2.1.1
                                          Controller - OpenHAB (Virtual Machine)
                                          Gateway - Arduino Mega MQTT Gateway W5100

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