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Clean looking sensor node

Scheduled Pinned Locked Moved Enclosures / 3D Printing
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  • NeverDieN NeverDie

    Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
    0_1479357125114_TH_enclosure.jpg

    I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

    Nca78N Offline
    Nca78N Offline
    Nca78
    Hardware Contributor
    wrote on last edited by
    #53

    @NeverDie said:

    Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
    0_1479357125114_TH_enclosure.jpg

    I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

    Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

    NeverDieN 1 Reply Last reply
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    • Nca78N Nca78

      @NeverDie said:

      Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
      0_1479357125114_TH_enclosure.jpg

      I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

      Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #54

      @Nca78 said:

      Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

      That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

      Nca78N 1 Reply Last reply
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      • NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #55

        It might be worthwhile to make a board specifically for this enclosure. It would necessarily have to have a somewhat similar size as the board that was in it, so that it could mount an LED near the LED window, and a micro USB at the USB window, all while fitting the groves of the enclosure.

        BTW, how did you get that sticky black foam tape out of it? I tried scrapping it off, but I didn't manage to remove all of it.

        1 Reply Last reply
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        • NeverDieN NeverDie

          @Nca78 said:

          Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

          That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

          Nca78N Offline
          Nca78N Offline
          Nca78
          Hardware Contributor
          wrote on last edited by
          #56

          @NeverDie said:

          That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

          No it can't keep up with it without a serious voltage drop, especially at startup and with RFM radio. A 100µF ceramic capacitor (and sleep between successive tx in your code) should be enough from what I read from scalz who made a few boards with button cell + RFM.

          I just uploaded version 0.2 of my dedicated board to Seeed, it should be just the right size this time :) Led is in front of the led window but on USB side I don't have anything, it's just a vent.
          For the black tape I don't remember having so much pain to remove it, maybe it's different between enclosures, I will tell you when I receive the next one.

          NeverDieN 1 Reply Last reply
          1
          • Nca78N Nca78

            @NeverDie said:

            That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

            No it can't keep up with it without a serious voltage drop, especially at startup and with RFM radio. A 100µF ceramic capacitor (and sleep between successive tx in your code) should be enough from what I read from scalz who made a few boards with button cell + RFM.

            I just uploaded version 0.2 of my dedicated board to Seeed, it should be just the right size this time :) Led is in front of the led window but on USB side I don't have anything, it's just a vent.
            For the black tape I don't remember having so much pain to remove it, maybe it's different between enclosures, I will tell you when I receive the next one.

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #57

            @Nca78

            It would be nice to keep the usb port as an aid in reprogramming it, so that the case doesn't have to be opened or without having to do wireless OTA programming of it. Alas, it's probably feature creep.

            1 Reply Last reply
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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #58

              On my medium node, I found that if I used right-angle FTDI header pins and if I splayed the antenna and the Temp-humidity-pressure sensor out horizontally, then the overall thickness was low enough that I could fit it inside the OP's enclosure.
              0_1479423872432_medium_mote.jpg
              Also, I think that if, rather than clipping the LED's legs after soldering it close to the board, I instead left the LED legs long, then I could bend it over and have it pointed at the LED window on the OP's enclosure, to maximize its visibility outside the closed enclosure. So, on a future version, I'll try that.

              1 Reply Last reply
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              • NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #59

                After a long-wait, I received my so called "tabbed" CR2477 batteries today from China via AliExpress. According to the seller, they would look like this:
                0_1479426740936_CR2477_with_tabs.png
                and so that is what I was expecting. Instead, what the seller sent me was:
                0_1479426777163_CR2477_no_tabs.jpg
                which obviously has no tabs. :cry:

                Anyhow, the second photo shows the depth of the battery in relation to the OP's case. It looks to me as though with tabs it likely would have been too thick for the cover to snap back on the OP case.

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                • scalzS Offline
                  scalzS Offline
                  scalz
                  Hardware Contributor
                  wrote on last edited by scalz
                  #60

                  @NeverDie
                  :open_mouth: not cool
                  I hope your 2477 will work well ;)
                  my little xp about coincells showed me that i can't trust ali coincells.. well i tried only few orders, but those wasted my time searching for bugs whereas batt were discharged and didn't check this in first place as i was using fresh ali coincells. I was thinking it couldn't be that! Then i checked their voltage in case...and was surprised!
                  Changing for good and strong coincell was day&night.

                  if it can help you to not run in dumb issue, for future :)

                  NeverDieN 1 Reply Last reply
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                  • scalzS scalz

                    @NeverDie
                    :open_mouth: not cool
                    I hope your 2477 will work well ;)
                    my little xp about coincells showed me that i can't trust ali coincells.. well i tried only few orders, but those wasted my time searching for bugs whereas batt were discharged and didn't check this in first place as i was using fresh ali coincells. I was thinking it couldn't be that! Then i checked their voltage in case...and was surprised!
                    Changing for good and strong coincell was day&night.

                    if it can help you to not run in dumb issue, for future :)

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #61

                    @scalz said:

                    @NeverDie
                    :open_mouth: not cool
                    I hope your 2477 will work well ;)
                    my little xp about coincells showed me that i can't trust ali coincells.. well i tried only few orders, but those wasted my time searching for bugs whereas batt were discharged and didn't check this in first place as i was using fresh ali coincells. I was thinking it couldn't be that! Then i checked their voltage in case...and was surprised!
                    Changing for good and strong coincell was day&night.

                    if it can help you to not run in dumb issue, for future :)

                    Urban Dictionary: "get shanghaied"
                    www.urbandictionary.com/define.php?term=get shanghaied
                    Top Definition. get shanghaied. verb, ditransitive, passive (with to Be or to Get). to be swindled, cheated, lied to, robbed, stolen from, duped, conned, deceived.

                    Not sure what I'll do with the "non-tabbed" batteries. Shipping costs between the US and China are asymmetric, and it would probably cost me more in time and money to ship them back with tracking to the seller than I would get in a refund. Oh well, I guess I'll be buying batteries from Digikey in the future. It will cost twice as much, but at least I'll get the real thing.

                    1 Reply Last reply
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                    • scalzS Offline
                      scalzS Offline
                      scalz
                      Hardware Contributor
                      wrote on last edited by
                      #62

                      @NeverDie
                      ahah, this one is funny :)

                      1 Reply Last reply
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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #63

                        I just now ordered this CR2460 battery from Digikey: http://www.digikey.com/scripts/DkSearch/dksus.dll?Detail&itemSeq=212190252&uq=636150784616350020
                        alt text
                        It's a bit thinner and should have a better chance of fitting inside the OP case.

                        NeverDieN 1 Reply Last reply
                        0
                        • NeverDieN NeverDie

                          I just now ordered this CR2460 battery from Digikey: http://www.digikey.com/scripts/DkSearch/dksus.dll?Detail&itemSeq=212190252&uq=636150784616350020
                          alt text
                          It's a bit thinner and should have a better chance of fitting inside the OP case.

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #64

                          Epilogue: I get a call from Digikey to tell me that they can't ship the button cells by first class mail because they contain lithium. Mind you, I only ordered 3 of them. Instead, they can only be shipped by either UPS ground or FedEx ground, both of which will cost me about $10 for the shipping alone. :grimacing: Yet, USPS apparently had no trouble delivering the CR2477 button cells from China using ePacket delivery. Argh, it's all just ridiculous!

                          mfalkviddM 1 Reply Last reply
                          1
                          • NeverDieN NeverDie

                            Epilogue: I get a call from Digikey to tell me that they can't ship the button cells by first class mail because they contain lithium. Mind you, I only ordered 3 of them. Instead, they can only be shipped by either UPS ground or FedEx ground, both of which will cost me about $10 for the shipping alone. :grimacing: Yet, USPS apparently had no trouble delivering the CR2477 button cells from China using ePacket delivery. Argh, it's all just ridiculous!

                            mfalkviddM Offline
                            mfalkviddM Offline
                            mfalkvidd
                            Mod
                            wrote on last edited by
                            #65

                            @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                            NeverDieN 1 Reply Last reply
                            0
                            • mfalkviddM mfalkvidd

                              @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #66

                              @mfalkvidd said:

                              @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                              Not that it matters, but I wonder why is it acceptable for lithium batteries to be shipped installed in equipment, but unacceptable if not installed?

                              mfalkviddM 1 Reply Last reply
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                              • NeverDieN NeverDie

                                @mfalkvidd said:

                                @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                                Not that it matters, but I wonder why is it acceptable for lithium batteries to be shipped installed in equipment, but unacceptable if not installed?

                                mfalkviddM Offline
                                mfalkviddM Offline
                                mfalkvidd
                                Mod
                                wrote on last edited by mfalkvidd
                                #67

                                @NeverDie my guess is that the rulemakers took a pragmatic approach. Banning batteries in equipment might have been too hard, which could have brought down the entire proposition. So they opted for rules that are less safe than total ban, but more safe than no rules at all.

                                Nca78N 1 Reply Last reply
                                0
                                • mfalkviddM mfalkvidd

                                  @NeverDie my guess is that the rulemakers took a pragmatic approach. Banning batteries in equipment might have been too hard, which could have brought down the entire proposition. So they opted for rules that are less safe than total ban, but more safe than no rules at all.

                                  Nca78N Offline
                                  Nca78N Offline
                                  Nca78
                                  Hardware Contributor
                                  wrote on last edited by
                                  #68

                                  My two cents :D

                                  Batteries inside equipments are protected from shock by said equipment, shocks/bending beeing one of the main reasons for battery fires.

                                  It could also be related to the "density" of batteries. Having one battery burning inside an equipment will slow down the propagation of the fire and is relatively easy to deal with a fire estinguisher.
                                  Having a fire in one battery that will propagate to other batteries shipped together is a nightmare.

                                  But I'm surprised they apply this rule (that I thought were made to deal big rechargeable batteries) to a bunch of button cells

                                  1 Reply Last reply
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                                  • NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #69

                                    LOL. This is the ultimate catch-22: I can't mail the falsely advertised batteries back to China, even if I wanted to! The only way to do it would be to first install them in some equipment and then ship the equipment, but then they would be used batteries and no longer new, so the seller could refuse a refund on those grounds. Since returning them is impossible, maybe I can appeal to Ali Express for a refund without returning them. This is becoming entertaining.... A refund from Ali Express would almost cover the cost of shipping from Digikey.

                                    1 Reply Last reply
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                                    • hekH Offline
                                      hekH Offline
                                      hek
                                      Admin
                                      wrote on last edited by
                                      #70

                                      They sent the wrong stuff. Opening a "case" will most probably get your money back.

                                      1 Reply Last reply
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                                      • Nca78N Offline
                                        Nca78N Offline
                                        Nca78
                                        Hardware Contributor
                                        wrote on last edited by
                                        #71

                                        I just received the white version and it's gorgeous ! Ordering bunch now to put everywhere in the house :D 0_1480503727105_IMAG1095_1.jpg

                                        NeverDieN 1 Reply Last reply
                                        4
                                        • Nca78N Nca78

                                          I just received the white version and it's gorgeous ! Ordering bunch now to put everywhere in the house :D 0_1480503727105_IMAG1095_1.jpg

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by
                                          #72

                                          @Nca78
                                          Would you please post a link for the white ones? All I recall ever finding were the black ones.

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