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  3. Minimal design thoughts

Minimal design thoughts

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  • tbowmoT Offline
    tbowmoT Offline
    tbowmo
    Admin
    wrote on last edited by tbowmo
    #34

    Arh.. just found out that the pinheader for the radio was turned 180 degrees, so instead of the 2 boards being on top of eatch other, they would "go in two different directions". Had to rip up most of the board, and re-arrange things again.

    sensor-alpha3-brd.png

    only changes on the schematic, is that the LED's are moved to a couple of other pins.

    / Thomas

    1 Reply Last reply
    1
    • N Offline
      N Offline
      NotYetRated
      wrote on last edited by
      #35

      Very interesting, this one board would cover all that I need for the majority of my sensors. Would need a couple of sensors with IR, and a couple of others. Is the reason for this the reduced foot print, a reduced cost over arduino pro's, or something else?

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      • tbowmoT Offline
        tbowmoT Offline
        tbowmo
        Admin
        wrote on last edited by
        #36

        @NotYetRated

        One of the reasons is that I wanted to go with battery, without all the extra "cruft" that is on standard arduino boards (like regulators etc.),

        Also I want to make it as clean as possible, as I'm planning on creating 10-20 nodes in total I don't like to make them as "birdsnests" with multiple boards stiched together with wires.

        It also almost became an obsesson to see how small I could get it :).

        Maybe I can save a little $ by roling my own layout, but not the main driving force.

        N 1 Reply Last reply
        0
        • tbowmoT tbowmo

          @NotYetRated

          One of the reasons is that I wanted to go with battery, without all the extra "cruft" that is on standard arduino boards (like regulators etc.),

          Also I want to make it as clean as possible, as I'm planning on creating 10-20 nodes in total I don't like to make them as "birdsnests" with multiple boards stiched together with wires.

          It also almost became an obsesson to see how small I could get it :).

          Maybe I can save a little $ by roling my own layout, but not the main driving force.

          N Offline
          N Offline
          NotYetRated
          wrote on last edited by
          #37

          @tbowmo Ahh, understood! I too plan for, somewhere around 20 nodes. However I plan to wall wort power most of mine. The only real exception will be a few outside, and inconvenient to reach places.

          I do like the idea of eliminating as much of the "birds nest" as possible... My first couple of, what I am currently calling prototype sensors, are, well inside their boxes, very ugly. haha.

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          • daulagariD Offline
            daulagariD Offline
            daulagari
            Hero Member
            wrote on last edited by
            #38

            @tbowmo Very nice design!

            Personally I would make something similar but with the option to charge things using an external solar cell or just a charger. With the new generation of low-leakage NiMH rechargeable batteries I am very tempted using these to power the sensor.

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            • tbowmoT Offline
              tbowmoT Offline
              tbowmo
              Admin
              wrote on last edited by
              #39

              @daulagari

              Is it necessary to use solar power? A couple of standard AA batteries, is probably good for 2000mAh, and with a consumption of below 50uA, you got battery power for 4-5 years..

              Also the sun doesn't shine inside my house ;)

              / Thomas

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              • daulagariD Offline
                daulagariD Offline
                daulagari
                Hero Member
                wrote on last edited by
                #40

                Is it necessary to use solar power? A couple of standard AA batteries, is probably good for 2000mAh, and with a consumption of below 50uA, you got battery power for 4-5 years..

                Sounds great, 4-5 years without changing batteries but will that be real? The bad thing is that if true it take 4-5 years to prove it.

                Also the sun doesn't shine inside my house

                But a solar cell does not need solar to generate (some) current unless your house is completely dark ;-)

                But yes, if it is only 2-3 year going with rechargeable batteries is overkill.

                tbowmoT 1 Reply Last reply
                0
                • daulagariD daulagari

                  Is it necessary to use solar power? A couple of standard AA batteries, is probably good for 2000mAh, and with a consumption of below 50uA, you got battery power for 4-5 years..

                  Sounds great, 4-5 years without changing batteries but will that be real? The bad thing is that if true it take 4-5 years to prove it.

                  Also the sun doesn't shine inside my house

                  But a solar cell does not need solar to generate (some) current unless your house is completely dark ;-)

                  But yes, if it is only 2-3 year going with rechargeable batteries is overkill.

                  tbowmoT Offline
                  tbowmoT Offline
                  tbowmo
                  Admin
                  wrote on last edited by
                  #41

                  @daulagari said:

                  Is it necessary to use solar power? A couple of standard AA batteries, is probably good for 2000mAh, and with a consumption of below 50uA, you got battery power for 4-5 years..

                  Sounds great, 4-5 years without changing batteries but will that be real? The bad thing is that if true it take 4-5 years to prove it.

                  Probably not 4-5 years (it was just quick, off the head, calculations), but I would think that at least 2 years of service time should be obtainable.. But yes, we will first see it in a couple of years :D

                  Also the sun doesn't shine inside my house

                  But a solar cell does not need solar to generate (some) current unless your house is completely dark ;-)

                  But yes, if it is only 2-3 year going with rechargeable batteries is overkill.

                  I plan to place my sensors in corners, or somewhere else, where there isn't any direct light on them. And then they don't create enough power to charge the batteries., so solarpower is just adding to the cost of the project, without any real benefit..

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                  • N Offline
                    N Offline
                    NotYetRated
                    wrote on last edited by
                    #42

                    Woah, wait.... 2 years of power?? Okay, if I could even get, say 18 months, I would go with battery powered over wall worts in a majority of my sensors.

                    I was assuming battery power may last 3-6 months or so, given the motion detection.

                    tbowmoT 1 Reply Last reply
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                    • N NotYetRated

                      Woah, wait.... 2 years of power?? Okay, if I could even get, say 18 months, I would go with battery powered over wall worts in a majority of my sensors.

                      I was assuming battery power may last 3-6 months or so, given the motion detection.

                      tbowmoT Offline
                      tbowmoT Offline
                      tbowmo
                      Admin
                      wrote on last edited by
                      #43

                      @NotYetRated said:

                      Woah, wait.... 2 years of power?? Okay, if I could even get, say 18 months, I would go with battery powered over wall worts in a majority of my sensors.

                      I was assuming battery power may last 3-6 months or so, given the motion detection.

                      With motion detection you probably are further down, also one problem is that the PIR sensors I have seen is only 3.3V, which means you need a step up converter to power it from battery. This also increases the powerdrain on the batteries.

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                      • N Offline
                        N Offline
                        NotYetRated
                        wrote on last edited by
                        #44

                        Ahh okay. Ill stick with building my stuff out for wall power where possible, and probably test a few of your boards when available. :)

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                        • axillentA Offline
                          axillentA Offline
                          axillent
                          Mod
                          wrote on last edited by
                          #45

                          @tbowmo Cool staff!

                          Just one suggestion - to add so called FTDI programming interface like pro mini is using
                          It allows to use an external USB<->UART converter to work ith the board as usual (using programming through bootloader and Serial debugger)
                          It is simple, see PROGRAMMER connector for example here http://wiki.devicter.ru/images/f/f7/SNv3sch.png

                          sense and drive

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                          • tbowmoT Offline
                            tbowmoT Offline
                            tbowmo
                            Admin
                            wrote on last edited by
                            #46

                            @axillent
                            Hmm have been thinking about it.. Just for the versatility of the unit for other people. I have plans to use good old atmel programmers (I have a bunch of them, both jtagice3, and the older serial/usb programmers), so it's not that big an issue for me to skip serial for programming

                            And at the moment I can't find any room for it the serial (other than rxd/txd in upper right corner) It's almost become an obsession for me, to keep it at the small formfactor :) (Same size as a standard nrf24 module). Just to prove that it is possible to get it that small

                            btw. squeezed a couple of testpads in for A0, A1 and D3 last night.

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                            • tbowmoT Offline
                              tbowmoT Offline
                              tbowmo
                              Admin
                              wrote on last edited by
                              #47

                              An update.. I got room for the ftdi header, as well as a 4pin header where I got power, and 3 digital IO (D3, D6 and D7, if I my memory serves me). Just need to find location for the last couple of tracks

                              Only detail though, is that I have gone with 0402 size smd components..

                              / Thomas

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                              1
                              • hekH Offline
                                hekH Offline
                                hek
                                Admin
                                wrote on last edited by
                                #48

                                :thumbsup:

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                                0
                                • tbowmoT Offline
                                  tbowmoT Offline
                                  tbowmo
                                  Admin
                                  wrote on last edited by
                                  #49

                                  And the latest schematic, and layout (After I scratched the old routing, and started all over, again, for the 5th time I think :))

                                  Actually I enjoy this fiddling with placing components, and routing tracks.. Only problem is that the wife thinks it takes too much time, and I should do other more usefull stuff, than playing with my computer, making noncense drawings :)

                                  Schematics
                                  sensor-alpha4.png

                                  full layout
                                  sensor-alpha4-brd.png

                                  top layer
                                  sensor-alpha4-brd-TOP.png

                                  bottom layer
                                  sensor-alpha4-brd-BOT.png

                                  Think I am ready to press the GO button for first spin in china.. This is gonna be exciting :)

                                  blaceyB 1 Reply Last reply
                                  1
                                  • hekH Offline
                                    hekH Offline
                                    hek
                                    Admin
                                    wrote on last edited by
                                    #50

                                    Haha!.. I have the same problem with the wife over here. The modules and half build sensors I spread all over the house is most irritating.

                                    pgoP 1 Reply Last reply
                                    0
                                    • tbowmoT Offline
                                      tbowmoT Offline
                                      tbowmo
                                      Admin
                                      wrote on last edited by
                                      #51

                                      And off they go to China.. Have ordered the first batch of prototypes.. (10 pcb's, panelized with 2 sensor boards per panel)

                                      Now there is only the waiting time...

                                      N 1 Reply Last reply
                                      0
                                      • tbowmoT tbowmo

                                        And off they go to China.. Have ordered the first batch of prototypes.. (10 pcb's, panelized with 2 sensor boards per panel)

                                        Now there is only the waiting time...

                                        N Offline
                                        N Offline
                                        NotYetRated
                                        wrote on last edited by
                                        #52

                                        @tbowmo Amaons 2-day shipping has killed me. When I started with MySensors projects, and the China waiting time of sometimes 2-3 weeks.... Difficult haha.

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                                        • tbowmoT Offline
                                          tbowmoT Offline
                                          tbowmo
                                          Admin
                                          wrote on last edited by
                                          #53

                                          Here it's more like 3-6 weeks waiting time, for stuff to come back from China.. So maybe it arrives in time for Christmas.. And then I can't get components sourced from mouser at that time (waiting until I have seen the quality of the boards, before I order components)

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