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Minimal design thoughts

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  • axillentA Offline
    axillentA Offline
    axillent
    Mod
    wrote on last edited by
    #45

    @tbowmo Cool staff!

    Just one suggestion - to add so called FTDI programming interface like pro mini is using
    It allows to use an external USB<->UART converter to work ith the board as usual (using programming through bootloader and Serial debugger)
    It is simple, see PROGRAMMER connector for example here http://wiki.devicter.ru/images/f/f7/SNv3sch.png

    sense and drive

    1 Reply Last reply
    0
    • tbowmoT Offline
      tbowmoT Offline
      tbowmo
      Admin
      wrote on last edited by
      #46

      @axillent
      Hmm have been thinking about it.. Just for the versatility of the unit for other people. I have plans to use good old atmel programmers (I have a bunch of them, both jtagice3, and the older serial/usb programmers), so it's not that big an issue for me to skip serial for programming

      And at the moment I can't find any room for it the serial (other than rxd/txd in upper right corner) It's almost become an obsession for me, to keep it at the small formfactor :) (Same size as a standard nrf24 module). Just to prove that it is possible to get it that small

      btw. squeezed a couple of testpads in for A0, A1 and D3 last night.

      1 Reply Last reply
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      • tbowmoT Offline
        tbowmoT Offline
        tbowmo
        Admin
        wrote on last edited by
        #47

        An update.. I got room for the ftdi header, as well as a 4pin header where I got power, and 3 digital IO (D3, D6 and D7, if I my memory serves me). Just need to find location for the last couple of tracks

        Only detail though, is that I have gone with 0402 size smd components..

        / Thomas

        1 Reply Last reply
        1
        • hekH Offline
          hekH Offline
          hek
          Admin
          wrote on last edited by
          #48

          :thumbsup:

          1 Reply Last reply
          0
          • tbowmoT Offline
            tbowmoT Offline
            tbowmo
            Admin
            wrote on last edited by
            #49

            And the latest schematic, and layout (After I scratched the old routing, and started all over, again, for the 5th time I think :))

            Actually I enjoy this fiddling with placing components, and routing tracks.. Only problem is that the wife thinks it takes too much time, and I should do other more usefull stuff, than playing with my computer, making noncense drawings :)

            Schematics
            sensor-alpha4.png

            full layout
            sensor-alpha4-brd.png

            top layer
            sensor-alpha4-brd-TOP.png

            bottom layer
            sensor-alpha4-brd-BOT.png

            Think I am ready to press the GO button for first spin in china.. This is gonna be exciting :)

            blaceyB 1 Reply Last reply
            1
            • hekH Offline
              hekH Offline
              hek
              Admin
              wrote on last edited by
              #50

              Haha!.. I have the same problem with the wife over here. The modules and half build sensors I spread all over the house is most irritating.

              pgoP 1 Reply Last reply
              0
              • tbowmoT Offline
                tbowmoT Offline
                tbowmo
                Admin
                wrote on last edited by
                #51

                And off they go to China.. Have ordered the first batch of prototypes.. (10 pcb's, panelized with 2 sensor boards per panel)

                Now there is only the waiting time...

                N 1 Reply Last reply
                0
                • tbowmoT tbowmo

                  And off they go to China.. Have ordered the first batch of prototypes.. (10 pcb's, panelized with 2 sensor boards per panel)

                  Now there is only the waiting time...

                  N Offline
                  N Offline
                  NotYetRated
                  wrote on last edited by
                  #52

                  @tbowmo Amaons 2-day shipping has killed me. When I started with MySensors projects, and the China waiting time of sometimes 2-3 weeks.... Difficult haha.

                  1 Reply Last reply
                  0
                  • tbowmoT Offline
                    tbowmoT Offline
                    tbowmo
                    Admin
                    wrote on last edited by
                    #53

                    Here it's more like 3-6 weeks waiting time, for stuff to come back from China.. So maybe it arrives in time for Christmas.. And then I can't get components sourced from mouser at that time (waiting until I have seen the quality of the boards, before I order components)

                    1 Reply Last reply
                    0
                    • hekH hek

                      Haha!.. I have the same problem with the wife over here. The modules and half build sensors I spread all over the house is most irritating.

                      pgoP Offline
                      pgoP Offline
                      pgo
                      wrote on last edited by pgo
                      #54

                      @hek, @tbowmo and rest: ho ho guys, first think WAF, ie Wife Acceptance Factor

                      This variable has to be VERY high. Like: Darling, this whole fidling of mine would optimize our home and save on energy bills big time, so You can spend more on shopping craze. etc :)

                      Probably when I finish with testing, I start selling it to friends and we will have problem spending all of the money which suddenly comes our way. (Try here not to laugh :) )

                      1 Reply Last reply
                      0
                      • tbowmoT Offline
                        tbowmoT Offline
                        tbowmo
                        Admin
                        wrote on last edited by
                        #55

                        The reason why I am building this, is that I always have been currious about collecting data at regular intervals, back in the days (8-9 years ago) I had a setup with 5 DS18B20's on long wires arround the house. One was in my furnace measuring the temperature of the water, one was outside, etc. Everything connected to my old 486 based linux machine with 20Mb ram, collecting data from all the sensors on a regular interval, and presenting it with digitemp (a php package for displaying temperatures).

                        Just want to make something like that again. And I think my wife can see the ideas in it. Will just use it for environmental measurements throughout the house. Maybe some of them coupled to a SMS gateway, letting the teenagers know when to open up a window for 5 minutes, in order to get fresh air in, and the humidity level down. (And another SMS to remind them to shut the windows again).

                        And then the fun in collecting data, analyzing it in graphs etc... :)

                        1 Reply Last reply
                        0
                        • axillentA Offline
                          axillentA Offline
                          axillent
                          Mod
                          wrote on last edited by
                          #56

                          @tbowmo I also have some old programmers including jtagice3 and can well understand you)
                          and sure, your very small design is best to keep

                          The only problem I have to use jtagice3 (which I like a lot to do hardware debugging) is that Arduino is not supported by hardware debugging

                          Just an idea - if you have all pins needed for FTDI programming on the corner later you can have a special connector between your board and FTDI programmer. This case you can keep design without extra space needed

                          sense and drive

                          tbowmoT 1 Reply Last reply
                          0
                          • axillentA axillent

                            @tbowmo I also have some old programmers including jtagice3 and can well understand you)
                            and sure, your very small design is best to keep

                            The only problem I have to use jtagice3 (which I like a lot to do hardware debugging) is that Arduino is not supported by hardware debugging

                            Just an idea - if you have all pins needed for FTDI programming on the corner later you can have a special connector between your board and FTDI programmer. This case you can keep design without extra space needed

                            tbowmoT Offline
                            tbowmoT Offline
                            tbowmo
                            Admin
                            wrote on last edited by
                            #57

                            @axillent said:

                            The only problem I have to use jtagice3 (which I like a lot to do hardware debugging) is that Arduino is not supported by hardware debugging

                            Wouldn't using jtagice3 for debugging also collide with the radio on a mysensor module?

                            Just an idea - if you have all pins needed for FTDI programming on the corner later you can have a special connector between your board and FTDI programmer. This case you can keep design without extra space needed

                            There is a full ftdi header on my board now. And I just got information from China that my boards are shipped... so just waiting for them to arrive now :)

                            1 Reply Last reply
                            0
                            • axillentA Offline
                              axillentA Offline
                              axillent
                              Mod
                              wrote on last edited by axillent
                              #58

                              @tbowmo said:

                              Wouldn't using jtagice3 for debugging also collide with the radio on a mysensor module?
                              jtagice3 is using only single pin of atmega328p (RESET pin) to do programming and debugging.

                              There is no reason to have conflict with radio.
                              The only problem with jtagice3 is that arduino environment is not supporting hardware debugging.
                              I'm wondering on having ability to compile Mysensors using regular Atmel Astudio to be able to use debugging.

                              There is a full ftdi header on my board now. And I just got information from China that my boards are shipped... so just waiting for them to arrive now :)

                              Cool! I also like 0603 footprints. But also is fine to use 0402. Sometimes you will probably need it.
                              If you need support I can prepare a bootloader for you with needed settings for boards.txt

                              sense and drive

                              tbowmoT 1 Reply Last reply
                              0
                              • axillentA axillent

                                @tbowmo said:

                                Wouldn't using jtagice3 for debugging also collide with the radio on a mysensor module?
                                jtagice3 is using only single pin of atmega328p (RESET pin) to do programming and debugging.

                                There is no reason to have conflict with radio.
                                The only problem with jtagice3 is that arduino environment is not supporting hardware debugging.
                                I'm wondering on having ability to compile Mysensors using regular Atmel Astudio to be able to use debugging.

                                There is a full ftdi header on my board now. And I just got information from China that my boards are shipped... so just waiting for them to arrive now :)

                                Cool! I also like 0603 footprints. But also is fine to use 0402. Sometimes you will probably need it.
                                If you need support I can prepare a bootloader for you with needed settings for boards.txt

                                tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #59

                                @axillent said:

                                @tbowmo said:

                                Wouldn't using jtagice3 for debugging also collide with the radio on a mysensor module?

                                jtagice3 is using only single pin of atmega328p (RESET pin) to do programming and debugging.

                                Aaahh, yeah, I forgot about their "new" debugWire interface, so thought that a fullblown spi interface was nescessary for the ISP to program the device. Hmm.. With THAT info, I could have used a smaller pinheader, instead of the 6pin ISP header..

                                Could become handy for next revision of the board (if there'll be anny)

                                There is no reason to have conflict with radio.
                                The only problem with jtagice3 is that arduino environment is not supporting hardware debugging.
                                I'm wondering on having ability to compile Mysensors using regular Atmel Astudio to be able to use debugging.

                                There is a full ftdi header on my board now. And I just got information from China that my boards are shipped... so just waiting for them to arrive now :)

                                Cool! I also like 0603 footprints. But also is fine to use 0402. Sometimes you will probably need it.
                                If you need support I can prepare a bootloader for you with needed settings for boards.txt

                                I'm used to the small components.. And for a couple of handbuild sensor boards, I thought that I might as well cope with them, in order to keep the layout small :) If this is becomming a success, and others would like similair boards, the boards should be assembled with an pick & place machine, and then it doesn't matter that the components are 0402.

                                I'll keep it in mind with the bootloader :)

                                axillentA 1 Reply Last reply
                                0
                                • tbowmoT tbowmo

                                  @axillent said:

                                  @tbowmo said:

                                  Wouldn't using jtagice3 for debugging also collide with the radio on a mysensor module?

                                  jtagice3 is using only single pin of atmega328p (RESET pin) to do programming and debugging.

                                  Aaahh, yeah, I forgot about their "new" debugWire interface, so thought that a fullblown spi interface was nescessary for the ISP to program the device. Hmm.. With THAT info, I could have used a smaller pinheader, instead of the 6pin ISP header..

                                  Could become handy for next revision of the board (if there'll be anny)

                                  There is no reason to have conflict with radio.
                                  The only problem with jtagice3 is that arduino environment is not supporting hardware debugging.
                                  I'm wondering on having ability to compile Mysensors using regular Atmel Astudio to be able to use debugging.

                                  There is a full ftdi header on my board now. And I just got information from China that my boards are shipped... so just waiting for them to arrive now :)

                                  Cool! I also like 0603 footprints. But also is fine to use 0402. Sometimes you will probably need it.
                                  If you need support I can prepare a bootloader for you with needed settings for boards.txt

                                  I'm used to the small components.. And for a couple of handbuild sensor boards, I thought that I might as well cope with them, in order to keep the layout small :) If this is becomming a success, and others would like similair boards, the boards should be assembled with an pick & place machine, and then it doesn't matter that the components are 0402.

                                  I'll keep it in mind with the bootloader :)

                                  axillentA Offline
                                  axillentA Offline
                                  axillent
                                  Mod
                                  wrote on last edited by
                                  #60

                                  @tbowmo said:
                                  With THAT info, I could have used a smaller pinheader, instead of the 6pin ISP header..

                                  you cannot remove ISP header because debugWire is activated through ISP )))

                                  @tbowmo said:

                                  I'm used to the small components.. And for a couple of handbuild sensor boards, I thought that I might as well cope with them, in order to keep the layout small :) If this is becomming a success, and others would like similair boards, the boards should be assembled with an pick & place machine, and then it doesn't matter that the components are 0402.

                                  Me and Henrik we have a list of partners for PCB production, If you fine to cooperate more closer with Mysensors we can help you on putting the board unto production. Just let Henrik to know if you have an interest on closer cooperation. I will help with production.

                                  sense and drive

                                  tbowmoT 1 Reply Last reply
                                  1
                                  • axillentA axillent

                                    @tbowmo said:
                                    With THAT info, I could have used a smaller pinheader, instead of the 6pin ISP header..

                                    you cannot remove ISP header because debugWire is activated through ISP )))

                                    @tbowmo said:

                                    I'm used to the small components.. And for a couple of handbuild sensor boards, I thought that I might as well cope with them, in order to keep the layout small :) If this is becomming a success, and others would like similair boards, the boards should be assembled with an pick & place machine, and then it doesn't matter that the components are 0402.

                                    Me and Henrik we have a list of partners for PCB production, If you fine to cooperate more closer with Mysensors we can help you on putting the board unto production. Just let Henrik to know if you have an interest on closer cooperation. I will help with production.

                                    tbowmoT Offline
                                    tbowmoT Offline
                                    tbowmo
                                    Admin
                                    wrote on last edited by
                                    #61

                                    @axillent said:

                                    Me and Henrik we have a list of partners for PCB production, If you fine to cooperate more closer with Mysensors we can help you on putting the board unto production. Just let Henrik to know if you have an interest on closer cooperation. I will help with production.

                                    I know, I have been talking with Henrik about it. Waiting for the first prototypes, so the design can be validated.

                                    1 Reply Last reply
                                    0
                                    • tbowmoT tbowmo

                                      And the latest schematic, and layout (After I scratched the old routing, and started all over, again, for the 5th time I think :))

                                      Actually I enjoy this fiddling with placing components, and routing tracks.. Only problem is that the wife thinks it takes too much time, and I should do other more usefull stuff, than playing with my computer, making noncense drawings :)

                                      Schematics
                                      sensor-alpha4.png

                                      full layout
                                      sensor-alpha4-brd.png

                                      top layer
                                      sensor-alpha4-brd-TOP.png

                                      bottom layer
                                      sensor-alpha4-brd-BOT.png

                                      Think I am ready to press the GO button for first spin in china.. This is gonna be exciting :)

                                      blaceyB Offline
                                      blaceyB Offline
                                      blacey
                                      Admin
                                      wrote on last edited by
                                      #62

                                      @tbowmo Nice design exciting to see it come together so well. Good luck with the first board bring-up and I look forward to hearing/seeing the results as the unfold.

                                      1 Reply Last reply
                                      0
                                      • tbowmoT Offline
                                        tbowmoT Offline
                                        tbowmo
                                        Admin
                                        wrote on last edited by tbowmo
                                        #63

                                        I have been looking at prices (Using mouser, as they appear to have local european storage, so I can avoid import taxes in Denmark).

                                        for a temperature / humidity sensor pcb, fully mounted, the price comes up to arround 13$ per unit. The most expensive part is the Si7021, which accounts for 4.5$ per unit (even in larger quantities).

                                        for BMP180 on board, it's another 4.5$ added.

                                        The above prices are material only...

                                        bjornhallbergB 1 Reply Last reply
                                        0
                                        • tbowmoT tbowmo

                                          I have been looking at prices (Using mouser, as they appear to have local european storage, so I can avoid import taxes in Denmark).

                                          for a temperature / humidity sensor pcb, fully mounted, the price comes up to arround 13$ per unit. The most expensive part is the Si7021, which accounts for 4.5$ per unit (even in larger quantities).

                                          for BMP180 on board, it's another 4.5$ added.

                                          The above prices are material only...

                                          bjornhallbergB Offline
                                          bjornhallbergB Offline
                                          bjornhallberg
                                          Hero Member
                                          wrote on last edited by
                                          #64

                                          @tbowmo Too bad the Si7021 is still too new to show up on AliExpress. The BMP180 is like $1.5 ... ironically the complete soldered module is also $1.5 ... Chinese economy ...

                                          Component sourcing is the killer of fun things.

                                          Hmmm. Am I correct to assume then that Mouser has free shipping over €65, and that they add country taxes on top? When I check out I seem to get a 25% VAT charge for instance. Ugh. Still better than paying an extra €10+ to the Swedish Post or UPS or whoever.

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