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My 1AA battery sensor

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prototypepoweredbatterylow
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  • m26872M Offline
    m26872M Offline
    m26872
    Hardware Contributor
    wrote on last edited by m26872
    #9

    @klim If you press the yellow button you'll see 1mAac. It will not imply real power, but impair battery life, Question is how much?

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    • klimK Offline
      klimK Offline
      klim
      wrote on last edited by
      #10

      @m26872: Why should i measure a dc current in ac mode? I did it anyway, the result was 0.87mA when sleeping. Please enlighten me.

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      • tbowmoT Offline
        tbowmoT Offline
        tbowmo
        Admin
        wrote on last edited by tbowmo
        #11

        @klim

        As the stepup converter functions, by chopping the supply up with a squarewave (in the order of 100-400kHz) it will not be a dc current. It will be more like an AC current

        see comment below.

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        • klimK Offline
          klimK Offline
          klim
          wrote on last edited by
          #12

          Thanks a lot for clarifying, i didn't thought about that before. This means the power consumption is not as good as it seems.

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          • tbowmoT Offline
            tbowmoT Offline
            tbowmo
            Admin
            wrote on last edited by
            #13

            Tried to search google to back up my theory, but I failed at it :sa:

            So I turned to a group of fellow electronic nerds, asking them how to measure things.. The conclusion from their responses is:

            Use DC current measurement, if your multimeter is good at averaging things. Otherwise, use a oscilloscope with a series resistor, and use integral maths to calculate the real current usage..

            So I was wrong in my assumptions.. Sorry :)

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            • klimK Offline
              klimK Offline
              klim
              wrote on last edited by
              #14

              Thanks for your info. That was my toughts too, to use an oscilloscope and integrating the current over time, but first i need a good digital oscilloscope to do that.

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              • T Offline
                T Offline
                therik
                wrote on last edited by
                #15

                This was also my method (using an oscilloscope to integrate the current), but...I found it difficult to measure the very low currents...µA range with an oscilloscope (these are very high quality Tectronics units, we have many at work, but there is some DC offset even though I calibrated the probe, yada yada yada). So, on some more recent measurements I used a Keithley bench multimeter with averaging. I guess the final test is to see how long the batteries (or battery) actually last.

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                • klimK Offline
                  klimK Offline
                  klim
                  wrote on last edited by klim
                  #16

                  I know about the problems and accuracy for very low current measurements without special instruments. Therefore i want to buy a µCurrent Gold adapter soon, it is a very cost effective way to measure very low currents. This adapter with the combination of a digital oscilloscope with math is what we need here. But at the end as therik already said: the final test is to see how long the battery actually last

                  tbowmoT 1 Reply Last reply
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                  • klimK klim

                    I know about the problems and accuracy for very low current measurements without special instruments. Therefore i want to buy a µCurrent Gold adapter soon, it is a very cost effective way to measure very low currents. This adapter with the combination of a digital oscilloscope with math is what we need here. But at the end as therik already said: the final test is to see how long the battery actually last

                    tbowmoT Offline
                    tbowmoT Offline
                    tbowmo
                    Admin
                    wrote on last edited by
                    #17

                    @klim said:

                    the final test is to see how long the battery actually last

                    Only problem is, that this is going to take a very long time to check..

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                    • klimK Offline
                      klimK Offline
                      klim
                      wrote on last edited by
                      #18

                      That's the reason, we must use instruments and methods to give predictions, instead of waiting for real results ;-)

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                      • T Offline
                        T Offline
                        therik
                        wrote on last edited by
                        #19

                        The longer it takes to find out, the better, right? ;)

                        RJ_MakeR 1 Reply Last reply
                        0
                        • T therik

                          The longer it takes to find out, the better, right? ;)

                          RJ_MakeR Offline
                          RJ_MakeR Offline
                          RJ_Make
                          Hero Member
                          wrote on last edited by
                          #20

                          @therik Yes, but then any corrections also take longer to test.. :-)

                          RJ_Make

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                          • T Offline
                            T Offline
                            that0n3guy
                            wrote on last edited by
                            #21

                            Well, if its pulling ~1mA, then it should only last about a month or two. (right?)

                            You could also pull battery voltages to see the battery "level" as well.

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                            • klimK klim

                              Hi, i want to present you my working but not really sexy looking single cell AA battery sensor. It is as it is - under development and was just made to get some experience about power consumption and physical size.
                              I thought a lot about the type of battery to choose, but at the end i desisted to use an ordinary AA cell. I know about the advantages and disadvantages of different battery chemistry and types, but in the aspect of price/mA the AA battery is still the winner. Self discharge of a few years is acceptable for that type of battery.
                              Another aspect i followed is, just to use buy-able and assembled modules, as i don't have enough time to build my own arduino board, or battery management (step up), etc. .....

                              The core of the sensor is the battery itself. The components are mounted around the battery. The sensor can be completely disassembled in a few seconds, as the modules are just connected with pin headers.
                              The power consumption for sleep is around 90µA, if i can believe my Fluke 175. The power consumption of normal operation and transmit i don't post here, because of two reasons:

                              1. I was not able to get a good measurement result with a multimeter. I should integrate the consumption over time to get a real result.
                              2. The lifetime of a sensor is dominated by the sleep consumption, not by the operating consumption (if transmission time is just a few times per hour)

                              There are still some improvements to do, but ehh, this is just a prototype.

                              Used components:
                              -Arduino pro mini 3.3V @ 8Mhz (mcu board)
                              -NRF24L01 (wireless board)
                              -3.3V StepUp (0.8V-3.3V from Canton electronic an ebay product link)

                              Modifications:
                              -Arduino board: Cut LED
                              -Arduino board: Cut LDO
                              -StepUp board: Cut LED

                              Physical dimensions (without pin headers):
                              65mm x 22mm x 25mm

                              Which values the sensor can send?
                              In general this is just a battery monitor, as i want to get some experience of power consumption, but the pin header is able to work with various types of sensors. I use a simple DS18B20 temperature sensor on the header pins.

                              Here are some pictures:

                              Overall view1
                              upload-55448569-77ab-4346-80ce-0fbb859991ea

                              Overall view2
                              upload-47cc27d8-c72c-47f6-8219-ed2668202c61

                              Overall view3
                              upload-ec04de50-8172-4891-914f-413dafa86824

                              Overall view4
                              upload-10334a15-91fb-4171-bda9-92e976e95de7

                              Unused space over battery, but i didn't had the correct pin headers at home "mea culpa"
                              upload-3e47d133-e3e2-46e0-8fc1-c3d667439ece

                              Disassembled view1
                              upload-fce77d46-7b45-4388-920d-f74055c0a75e

                              Disassembled view2
                              upload-6278a2b6-a1ce-41a1-a788-146209c0ab04

                              Assemble view1
                              upload-aba7428f-b2b4-40c3-a727-c4923e15f347

                              Assemble view2
                              upload-46644d8c-9537-431b-8bc2-eeaace130e79

                              Assemble view3
                              upload-2dd25b83-45e6-4861-9934-9fb3288185ef

                              Assemble view4
                              upload-d954cb15-453d-4817-bc0c-cb589acdf69d

                              Assemble view5
                              upload-ea78b989-eeb8-4d9d-be4d-846bf6b3e8d1

                              Bottom view (remember - just a prototype)
                              upload-62b434cd-c8d5-48dd-b959-d897f8de4224

                              I hope i could give you some potential ideas for your own project.
                              Questions, suggestions, feedback, all is welcome.

                              TotcheT Offline
                              TotcheT Offline
                              Totche
                              wrote on last edited by
                              #22

                              @klim Nice integration.

                              Do you have a schematic of your board ?
                              especially for the pins with the jumper.

                              As I can see, the blue jumper is for open/closed current loop, but for the other pins ?

                              Thanks

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                              • jsiddallJ Offline
                                jsiddallJ Offline
                                jsiddall
                                Plugin Developer
                                wrote on last edited by
                                #23

                                Looks like it has been a year or two now. Is it still going on the original battery?

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